Harrison Hydra-Gen Guía de inicio rápido

Harrison Hydra-Gen

Hydraulic Driven AC Generator System

Operation and Installation Guide

For Harrison Hydra-Gen Model(s):

15.0 NCM – 16F

20.0 NCM – 16F

(01-31- 013) - Spec. B

For technical assistance contact:

Harrison Hydra-Gen, Ltd.

14 33 West Rd.

Houston, Texas 77041

( 81) 807-44 0 Ph.

(800) 7 3-3334 Toll

( 81) 807-4815 Fax

www.harrisonhydragen.com

ARRANTY REGISTRATION CARD

Keep top section for your permanent records.

DATE OF PURCHASE

GENERATOR MODEL

SERIAL NUMBER

PUMP MODEL NUMBER

SERIAL NUMBER

HERE PURCHASED

ADDRESS

CITY, STATE, ZIP

IMPORTANT: A completed warranty registration card (form no. WR-1 below) is required

for the fulfillment of any warranty service. Please return this section immediately to

ensure your service is not denied or delayed pending proof of purchase information

verification.

WARRANTY REGISTRATION CARD

FORM NO. R-1

COMPANY NAME: _______________________________________________________________

ADDRESS: ________________________________________________________________________

CITY: ____________________________________ STATE: _________________ ZIP: _________

CONTACT: _______________________________ PHONE NO.: ___________________________

GENERATOR MODEL NO.: SERIAL NO.: ___________________________

PUMP MODEL NO.: ________________________ SERIAL NO.: ___________________________

HERE PURCHASED: ______________________________________________________________

iii

Place

Stamp

Here

Harrison Hydra-Gen, Ltd

14233 est Rd.

Houston, TX 77041

Please cut card along

dotted line, fold, and secure

with tape before mailing.

FOLD HERE

CUT HERE

TABLE OF CONTENTS

arranty Registration Card ....................................................................................................... ii

Table of Contents....................................................................................................................... iv

Table of Figures ...........................................................................................................................v

Safety Precautions ......................................................................................................................1

General Safety .....................................................................................................................................1

Electrical Shock ...................................................................................................................................1

Moving Parts .........................................................................................................................................

Hydraulic Fluid Under Pressure ...........................................................................................................

Clean Unit And Surrounding Area .....................................................................................................

Introduction .................................................................................................................................3

About this Manual ...............................................................................................................................3

Parts & Service .....................................................................................................................................3

System Overview .................................................................................................................................3

Generator Ordering Code .........................................................................................................4

Hydraulic Pump Ordering Code ...............................................................................................5

Specifications .............................................................................................................................6

Unit Dimensions And Weights ............................................................................................................6

Alternator Detail ..................................................................................................................................6

Hydraulic System .................................................................................................................................6

Drive Motor ...........................................................................................................................................6

Pump Requirements ............................................................................................................................6

Dimension Drawings ............................................................................................................................7

Hydraulic Pump Information ..............................................................................................................8

80CC KA ASAKI PUMP ..............................................................................................................8

Installation Guide .......................................................................................................................9

Installation Cleanliness ........................................................................................................................9

Hydraulic Oil Requirements ................................................................................................................9

Hydraulic Pump Mounting .............................................................................................................. 10

Fretting ....................................................................................................................................... 10

PUMP Mounting Locations ...................................................................................................... 11

Soft Start Wiring ......................................................................................................................... 1

Key Points .................................................................................................................................. 1

Generator Tray Mounting and Airflow........................................................................................... 13

Hydraulic Reservoir Mounting ......................................................................................................... 14

Hydraulic Connections .................................................................................................................... 14

Hose Specifications .................................................................................................................. 14

Key Points .................................................................................................................................. 15

Plumbing DiagramS ......................................................................................................................... 16

Hydraulic Circuit Diagram ............................................................................................................... 17

Display Meter Mounting .................................................................................................................. 18

Electrical Connections..................................................................................................................... 19

Operator’s Guide ......................................................................................................................21

Before Starting .................................................................................................................................. 1

Fill and Bleed Sequence .................................................................................................................. 1

Frequency Adjustment ....................................................................................................................

Normal Operation ............................................................................................................................ 3

Meter Display Module ...................................................................................................................... 3

Maintenance ............................................................................................................................24

Appendix...................................................................................................................................25

Manufacturer’s Limited Warranty .................................................................................................. 5

Accessories ........................................................................................................................................ 6

Generator Display & Meter Kit ........................................................................................................ 7

Oil resrvior filter assembly ................................................................................................................. 8

TABLE OF FIGURES

Figure 1: Generator Tray Dimension Drawing ..........................................................................................7

Figure : Reservoir Dimension Drawing .....................................................................................................7

Figure 3: 80cc Kawasaki Pump ..................................................................................................................8

Figure 4: Air Gun Projectile Cleaner ..........................................................................................................9

Figure 5: Hydraulic Fluid Selection Graph ................................................................................................9

Figure 6: Pump Mounting L-Bracket Front View .................................................................................... 11

Figure 7: Pump Mounting L-Bracket Rear View .................................................................................... 11

Figure 8: Pump Case Drain Orientation ................................................................................................. 1

Figure 9: Good Generator Airflow Installation ...................................................................................... 13

Figure 10: NCM Plumbing Diagram ........................................................................................................ 16

Figure 11: Hydraulic Circuit Diagram ..................................................................................................... 17

Figure 1 : Meter Display Cutout Dimensions ......................................................................................... 18

Figure 13: Meter Display ........................................................................................................................... 18

Figure 14: Summary of Electrical Connections ..................................................................................... 19

Figure 15: Electrical Circuit Diagram ...................................................................................................... 0

Figure 16: Example of Hydraulic Fluid Reservoir .................................................................................... 1

Figure 17: Kawasaki Pump Control .........................................................................................................

Figure 18: Meter Display Module ............................................................................................................ 3

SAFETY PRECAUTIONS

ARNING!

THIS SYMBOL ARNS OF IMMEDIATE

HAZARDS OR UNSAFE PRACTICES HICH ILL

RESULT IN SEVERE PERSONAL INJURY OR

DEATH.

CAUTION!

THIS SYMBOL REFERS TO A HAZARD OR

UNSAFE PRACTICE, HICH CAN RESULT IN

PERSONAL INJURY OR PRODUCT OR

PROPERTY DAMAGE.

ARNING!

DO NOT OPERATE THE GENERATOR IF THE

VEHICLE HAS BEEN DRIVEN THROUGH HIGH

ATER OR SUSPECTED ATER HAS ENTERED

THE GENERATOR.

ARNING!

DO NOT SET OPERATING FREQUENCY ABOVE

63 HZ. THE GENERATOR AND ELECTRICAL

EQUIPEMENTS CAN BE SEVERELY DAMAGED IF

OPERATING FREQIUENCY IS SET ABOVE 63 HZ.

ARNING!

ITH THE NE 2007 EMISSIONS, ENGINE

EXHAUSTS ARE OPERATING HOTTER. IF OIL

COMES IN CONTACT ITH THE EXHAUST, A

FIRE COULD OCCUR.

GENERAL SAFETY

•Electrical equipment and moving parts present

potential hazards that may result in serious

personal injury. Take care in following these

recommended procedures.

•Do not work on this equipment when mentally or

physically fatigued.

•Always wear safety glasses.

ELECTRICAL SHOCK

•Disengage power before moving protective

shields or touching electrical equipment.

•Use rubber insulating mats placed on dry wood

platforms over floors that are metal or concrete.

•Do not wear damp clothing (including wet shoes)

or allow skin surfaces to be damp when handling

electrical equipment.

•Jewelry is a good conductor of electricity and

therefore should be removed when working on

electrical equipment.

•Use extreme caution when working on electrical

components. High voltages cause injury or

death.

•Generator installation and operation must comply

with all applicable local, state, and federal codes

and regulations.

•Have all electrical installations performed by a

qualified licensed electrician.

MOVING PARTS

•Avoid moving parts when working on the unit.

•Do not wear loose clothing when working around

rotating components.

•Make sure all the nuts and bolts are secure.

•Keep power shields and guards in position.

•If adjustments must be made while the unit is

running, use extreme caution around rotating

and/or hot components.

HYDRAULIC FLUID UNDER PRESSURE

•Hydraulic fluid can penetrate the skin, which can

result in possible blood poisoning.

•Always shut down the primary engine driving the

hydraulic pump before loosening or tightening

any fittings.

CLEAN UNIT AND SURROUNDING AREA

•Keep the unit and surrounding area clean.

•Remove all accumulated grease and oil from the

unit. Do not store anything in the generator

compartment. Both can cause generator system

problems (overheating, noise, and vibration),

eventual generator damage, and/or potential fire

hazards.

INTRODUCTION

ABOUT THIS MANUAL

This manual covers the specifications, installation,

operation, and maintenance of your Harrison Hydra-

Gen hydraulic generator.

PARTS & SERVICE

To obtain parts or service, please have your model

and serial number ready and contact us toll free at

1-800-723-3334. Outside of the United States, please

call 1-281-807-4420. You can also reach us via fax at

1-281-807-4815. Our office hours are Monday

through Friday between 8:00 AM and 5:00 PM

Central Standard Time.

Alternately, you may access product information

online at www.harrisonhydragen.com and obtain

support via customerservice@harrisonhydragen.com.

SYSTEM OVERVIE

Harrison Hydra-Gen hydraulic generators are

comprised of several components. A general

hydraulic and electrical component overview for our

generator is described below.

•Hydraulic Pump: The hydraulic pump sends

hydraulic fluid (oil) to the motor at a constant

flow under varying engine speeds.

•Motor: The hydraulic motor drives the

alternator.

•Alternator: An AC brushless revolving field

alternator provides regulated 120/240 VAC.

•Heat Exchanger: When the oil leaves the motor

it is cooled in an oil-to-air heat exchanger before

it is returned to the reservoir.

•Hydraulic Reservoir: The hydraulic oil

reservoir is equipped with an oil filter, oil level

sight glass, oil temperature gauge, oil filter and

breather cap.

•Display: The generator is also equipped with a

FRC meter which displays output voltage,

frequency, current, oil temperature, and unit

running time.

GENERATOR ORDERING CODE

HYDRAULIC PUMP ORDERING CODE

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