Harmar Mobility HELIX Suplemento

Helix Curved Stair Lift - Install and Service Manual 2016 1

TEC0067 P/N: 630-00063-01 Rev B

Curved Stair Lift

Installation &

Service Manual

This image is for illustrative purposes only.

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This manual provides instructions for proper

installation of this Curved Stair Lift. Please

refer to the Owner’s Manual for operating

instructions. Be sure to provide the Owner’s Manual

to the owner of the lift before it is put into service.

Any alterations to the equipment without written

authorization by the manufacturer may void the

warranty.

Our lifts are designed to install with as little

assembly as possible. If you have questions,

concerns or comments, please contact Harmar’s

Technical Service Department at 1-866-378-6848 or

email tech@harmar.com.

Device Name: Harmar Helix Curved Stair Lift

Indications for Use: The intended use of the Helix

Stair Lift is to assist transfers of patients or mobility

impaired persons up and down ights of stairs.

SYMBOLS USED IN THIS MANUAL

READ MANUAL - Pay close attention to

the instructions in the manual.

CAUTION - Hazardous situation. If not

avoided, could result in serious damage

to property.

WARNING - Hazardous situation. If not

avoided, could result in serious injury

to installer or user.

HEAVY - Be sure to have help available

to avoid back injury.

TIP - Helpful tips that will facilitate ease

of installation.

CHECK - Reminder to check certain

portions of installation before

continuing.

Lifts shall be installed so that means of egress is

maintained as required by the authority having

jurisdiction. 7.1.1

The structure which equipment is installed shall be

capable of supporting the loads imposed. 7.1.2

The installation of electrical equipment and wiring

shall conform to the requirements of NFPA70 7.6.4

Foot Rest Clearance. At no point in its travel shall

the edge of the footrest facing the upper landing

be more than 24 inches (610 mm) above the step or

landing as measured vertically.

ASME A18.1-2014 "SAFETY STANDARD FOR

PLATFORM LIFTS AND STAIRWAY CHAIR LIFTS"

CONTENTS

TABLE OF CONTENTS 2

WHATS IN THE BOX 3

REQUIRED TOOLS 4

INSTALLATION 5-13

FINAL CHECKS 14

TECHNIAL SPECIFICATIONS 15

WIRING 16

MAINTENANCE 17-18

Helix Curved Stair Lift - Install and Service Manual 2016 3

TEC0067 P/N: 630-00063-01 Rev B

Box Contents

Before beginning installation, please check the Curved Stair Lift contents and ensure that all components

are complete and undamaged. Also check the enclosed illustration to verify specic parts since each lift

is customized to the application. Report missing parts or shipping damage to your dealer or the shipping

company.

Contents

• Legs

• Rails

• Complete Seat Assembly and chassis

• Power Supply

• Wires

• Bag of Screws

• Pipe and Support Caps

• Charge Station

WHAT'S IN THE BOX

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Drill

Assorted Drill Bits

Allen Wrenches

Emery/Sandpaper

Towels (for cleaning)

Lightweight grease (white lithium)

Tape Measure

Angle Meter

The tools required for installation of the lift will

be referenced throughout the manual. Each

page will have a tool icon area at the top to help

determine which tools will be needed during

that part of the installation.

REQUIRED TOOLS

Mirror for checking charger

Wire Stripper/Crimper

Fish Tape

Drill Extention Bit

Shims

Recommended: Volt OHM Meter

Optional: Pull Strap/Ratcheting Strap

Mounting Screws could be needed,

based on ooring (not shown)

Helix Curved Stair Lift - Install and Service Manual 2016 5

TEC0067 P/N: 630-00063-01 Rev B

Harmar’s Curved Stair Lift is easy to install. The standard installation

will normally take two installers approximately three hours. The time

will vary depending on the complexity of the lift ordered and custom

designs.

1. Review Installation Drawing The dimensions on the drawing

show numbers on the stairs. These numbers indicate the position

of the supports.

2. Carry chair/chassis to the location of the installation. Usually

top of stairs. It's best to be a at section of rail.

3. Position Stair Supports Place on the stair based on the

installation drawing but do not bolt anything down at this point.

[Figure 5-1]

4. Assemble the Rail Place the rail in the correct position beginning

with the rst section downstairs. Unwrap the rail, checking the

label for order of placement on stairs. [Figures 5-2, 5-3]

Follow the drawing included with the rail system.

Run a wire through the lower rail. There is a hole at the charger

location for it to come out. [Figure 5-4]

5. Check both ends of the rail and wipe clean. You may need to

clean the ends with Emery paper and add a small amount of

grease to help slide the pipes together. [Figure 5-5]

Figure 5-1

WIRING NOTE: You may complete the wiring while putting

the rail together or use a sh tape on the completed unit

to run the wire.

IMPORTANT - Do NOT lay chair on its back.

REQUIRED TOOLS INSTALLATION

Figure 5-2

Figure 5-3

Figure 5-4

Figure 5-5

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6. Slide the pipes together one at a time starting at the bottom in the order indicated on the label. Install

on the stair supports. [Figures 6-1, 6-2, 6-3]

A ratcheting strap can be used to help pull the rails together.

7. Connect parts at the joint with the supplied bolts. Carefully tighten as you assemble the rail

[Figures 6-4, 6-5]

When you arrive upstairs, adjust the position of the rail and supports while you compare with the

drawing.

8. Rail Leveling/Alignment: Using the angle meter, set the rail to the correct angles and check the

drawing to verify that all clearances are correct.

DO NOT tighten all the leg set screws yet, only set enough to support the rail. Leave the others oating.

INSTALLATION

NOTE: When installing to stair,

ensure the hardware is long

enough. If the carpet is very

thick, it might require longer

hardware.

NOTE: Watch for tack strips.

Avoid mounting on them. If

you can't avoid them, shims

will be required.

CHECK

TEST RUN - Prior to bolting down the supports, install the chassis and run it on the rail to

check all clearances. It may be necessary to bolt down one or two legs to hold the rail in place.

If necessary, move the rail position to provide the best t

Figure 6-1 Figure 6-2 Figure 6-3

Figure 6-4 Figure 6-5

Helix Curved Stair Lift - Install and Service Manual 2016 7

TEC0067 P/N: 630-00063-01 Rev B

9. Install Battery

Open front of chassis, by removing screws on shroud. [Figure 7-1].

Install batteries. Connect wire. [Figures 7-2, 7-2].

Remove rear cover to expose loading switch. [Figure 7-4]

Route wire of seat thru seat mounting hole. Install seat [Figures 7-5, 7-6].

Observe magnet switch for seat safety. [Figures 7-7, 7-8]

INSTALLATION

CAUTION

Use Caution when handling

the battery.

Figure 7-1 Figure 7-2 Figure 7-3

Figure 7-4

Figure 7-5 Figure 7-6

Figure 7-7 Figure 7-8

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Install set screw, that holds seat from coming up, in collar where the wires for the hand control comes

through. [Figures 8-1, 8-2]. Connect seat rocker switch wires. [Figures 8-3, 8-4]

10. Chassis Load

Roller position-Ensure charging point [Figure 8-5] is on the top.

Using the loading bar, [Figure 8-6] slide on until drive hits the gear rack.

Activate the rocker [Figure 8-7] to drive onto rack, watching the wheels to ensure they go on smoothly.

Ensure the unit goes down the gear rack about 6".

INSTALLATION

NOTE: Lubricate seat post before installing using a white lithium grease.

Figure 8-1 Figure 8-2 Figure 8-3

Figure 8-4

Figure 8-5 Figure 8-6 Figure 8-7

Helix Curved Stair Lift - Install and Service Manual 2016 9

TEC0067 P/N: 630-00063-01 Rev B

11. Replace Shroud and install load switch cover on back.

Test run chassis to ensure all the clearances are ok. Move rail as needed to make the best t. If

installing mid-charging location locate it now.

Installing Mid-Charge Locations

1) Locate Chassis to where the midstation park should be on the rail. [Figures 9-1, 9-2]

2) Mount to the rail using self taping screws provided [Figures 9-3, 9-4]

3) Align charge feet to chassis, ensure the charge feet are compressing about 1/4". [Figures 9-5, 9-6, 9-7]

4) Drill the hole in the rack to pull

wire out. [Figure 9-8]

5) Connect wire to charge station,

ensure the red wire matches the

location of the red wire on the

chassis. [Figure 9-9]

6) Install Cover

INSTALLATION

Figure 9-1 Figure 9-2

Figure 9-3 Figure 9-4

Figure 9-5 Figure 9-6 Figure 9-7

Figure 9-8 Figure 9-9

The unit will stop on this when driven with the wireless remote. It will stop for 5 to 6 seconds then continue.

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12. Supports: Re-check angles, then, using the appropriate hardware, attach the supports to the stairs,

starting at a corner. Firmly set the supports to the rail with set screw. Repeat the process at the other

corners; re-check angles. Complete all other legs. [Figures 10-1, 10-2]

13. Charging Station

Install charging station on rail. [Figure 10-3] Top and bottom. Align with chassis [Figure 10-4]

Alignment

Align charging stations. Pay attention to the

charging contacts where the drive unit meets

the station. They should apply pressure to the

charging strips on the chassis. Adjust as needed.

The spring loaded contacts should compress

about 1/4 of an inch. [Figures 10-5, 10-6]

Route red and black wires through hole provided

in rail by charging station. Use provided gromnet

to protect wire.

Determine which end has the AC power for the

power supply. Connect the power supply with

the provided connector which has a red and

black wire, to the red and black wires. Using the

provided terminals attach the charge wire to the

wires in the rail. [Figure 10-7]

NOTE: The power supply charger needs to be placed out of the weather elements to be protected.

INSTALLATION

NOTE: When on carpet tighten down the oating legs rst, then tighten the set screw on them.

Loosen the set screws on the legs you were using for support and tighten them to the oor. Tighten

the set screw.

Figure 10-1 Figure 10-2

Figure 10-3 Figure 10-4

Battery

Charger

White +Red +

BlackBlack -

Red

Figure 10-5 Figure 10-6

Figure 10-7

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