Harman PC45 Instrucciones de instalación

SAFETY!NOTICE

PLEASE!READ!THIS!ENTIRE!MANUAL!BEFORE!YOU!INSTALL!AND!USE!YOUR!NEW!ROOM!HEATER.!!FAILURE!TO

FOLLOW!INSTRUCTIONS!MAY!RESULT!IN!PROPERTY!DAMAGE,!BODILY!INJURY,!OR!EVEN!DEATH.

FOR!USE!IN!THE!U.S.!AND!CANADA.!!SUITABLE!FOR!INSTALLATION!IN!MOBILE!HOMES

IF!THIS!HARMAN!STOVE!IS!NOT!PROPERLY!

INSTALLED,!A!HOUSE!FIRE!MAY!RESULT.!!FOR!YOUR!SAFETY,!FOLLOW

INSTALLATION!DIRECTIONS.

CONTACT!LOCAL!BUILDING!OR!FIRE!OFFICIALS!ABOUT!RESTRICTIONS!AND!INSTALLATION!INSPECTION

REQUIREMENTS!IN!YOUR!AREA.

CONTACT!YOUR!LOCAL!AUTHORITY!(SUCH!AS!MUNICIPAL!BUILDING!DEPARTMENT,!FIRE!DEPARTMENT,!FIRE

PREVENTION!BUREAU,!ETC.)!TO!DETERMINE!THE!NEED!FOR!A!PERMIT.

CETTE!GUIDE!D'UTILISATION!EST!DISPONIBLE!EN!FRANCAIS.!CHEZ!VOTRE!CONCESSIONNAIRE!DE!HARMAN!STOVE

COMPANY.

SAVE!THESE!INSTRUCTIONS.

The!Harman!PC!45!Corn/Pellet!Stove

Installation!&!Operating!Manual

ìCe!manuel!est!disponible!en!FranÁais!sur!demandeî

2PC!45!Corn/Pellet!Stove

PC!45!Corn/Pellet!Stove

Introduction

Harman!Stove!Company

352!Mountain!House!Road

Halifax,!PA!17032

[email protected]

SAFETY!NOTICE:!!IF!THIS!HARMAN!STOVE!IS!NOT!PROP-

ERLY!INSTALLED.!!A!HOUSE!FIRE!MAY!RESULT.!FOR

YOUR!SAFETY,!FOLLOW!THE!INSTALLATION!DIREC-

TIONS!CONTACT!LOCAL!BUILDING!OR!FIRE!OFFICIALS

ABOUT!RESTRICTIONS!AND!INSTALLATION!INSPECTION

REQUIREMENTS!IN!YOUR!AREA.

Please!copy!

your

serial

!number!from!the

label!on!your!stove!to

the!box!below.

SERIAL!NUMBER

Assembly!&!Installation 4

Installation !6

Venting !7

Automatic!Operation 13

ESP!Control 17

Maintenance 19

Trouble!Shooting 22

Feeder!Parts 23

Specifications 23

Options 24

Wiring!Diagram 26

Parts!List 27

Warranty 28

Table!of!Contents

The!PC!45!Corn!Stove!makes!burning!corn!more!convenient!than!ever.!Itís!special!Sidewinder!Burn!Pot

allows!corn!to!be!burned!from!three!days!up!to!a!week!without!cleaning,!depending!on!the!cornís!moisture

level!and!burn!rate.

Automatic!Ignition!allows!you!to!fill!the!hopper,!set!your!desired!room!temperature!and!walk!away.!The!PC

45!will!adjust!itís!feed!rate!based!on!the!temperatures!received!by!the!room!sensor,!and!keep!your!home

at!the!set!temperature.

The!PC!45ís!automatic!temperature!control!system!eliminates!the!warm/cold!cycle!associated!with!ther-

mostatically!controlled!heating!systems!and!even!turns!the!PC!45!on!and!off!as!needed.

Our!exclusive!Accordion!Heat!Exchanger!and!Air!Cooled!Combustion!Blower!allows!the!PC!45!to!produce

maximum!heat!without!creating!high!exhaust!temperatures.!The!Outside!Air!option!can!increase!heat

efficiency!even!!more.

The!PC!45!can!burn!corn!with!moisture!levels!up!to!16%,!with!!14.5%!or!less!being!ideal.!It!can!also!burn

pellets!regardless!of!ash!content.!This!allows!you!to!buy!lower!cost!fuel!and!still!achieve!the!same!results.

4PC!45!Corn/Pellet!Stove

!!!!!!!Assembly!and!Installation

Unpacking

The!PC!45!is!bolted!to!the!skid!to!prevent!move-

ment!during!shipping.

To!free!the!stove!from!the!skid!you!must!re-

move!the!hold-down!bolts!in!the!rear!of!the!pedestal

base.

!Installing!rear!cover!panels

The!rear!cover!panels!are!removed!from!the

stove!to!make!it!!easier!to!get!at!the!hold-down!bolts.

The!rear!cover!panels!are!packed!inside!the

hopper!and!should!be!installed!on!the!stove!as

shown.!It!is!recommended!that!the!rear!covers!are

installed!after!the!unit!is!in!place!and!the!vent!pipe!is

installed.

Firebrick

Install!the!firebrick!vertically!on!the!angle!above

the!burnpot.

Rear

Cover!Panels

Fig.!1

Fig.!2

Shipping!Bolts:!These!holes!are

also!used!for!Mobile!Home

Installation

PC!45!Corn/Pellet!Stove

Door!Assembly/Installation!Tips

Assembling!the!door

ï!!Referring!to!the!diagram,!note!how!the!various

components!of!the!door!system!fit!together.

ï!!Lay!the!load!door!face!down!on!a!soft!surface.

ï!!Clean!the!glass!and!gold!door!using!a!nonabrasive

cleaner.!Install!the!glass!gasket!around!the!outer!edge

of!the!front!face!of!the!door!glass!carefully!to!insure

proper!sealing.!!Set!the!glass!pane!gently!onto!the

door.!!Install!the!hold-down!clips!and!tighten!with!bolts

as!shown.

ï!!Install!door!on!stove!with!hinge!pins.

ï!Install!door!handle!as!shown!on!the!diagram.

NOTE:!!With!the!flat!surface!of!the!paw!bolt!to!the

inside!of!the!door.

ï!!Turn!the!paw!bolt!"in"!for!approx.!(17)!turns.

ï!!Turn!the!brass!elbow!onto!the!paw!bolt!approx.!(5)

turns.

ï!!Align!the!set!screw!with!the!flat!spot!on!the!paw

and!tighten.

ï!!After!attaching!the!door!handle,!close!and!latch

the!door!by!turning!the!handle!to!the!six!o'clock

position.!!Does!the!door!rope!compress?!!If!not,

loosen!the!set!screw,!turn!the!paw!bolt!one!more

turn!into!the!door.!!Repeat!as!required!to!achieve!a

tight!door!fit.

NOTE:!Remember!to!thoroughly!clean!the!glass!and

the!gold!door!frame!before!lighting!the!stove!for!the

first!time.

Bottom!Glass!Retainer!Clip!Instructions

Follow!the!instructions!in!the!door!kit!except!for!the

bottom!glass!retainers.!Install!the!special!glass

retainer!clips!to!the!bottom!of!the!door.

There!is!a!left!and!right!retainer!clip!with!a!radius!to

match!the!door!bottom.!The!fiber!glass!rope!on!the

clip!must!be!facing!the!stove!body!when!installed,

NOT!FACING!THE!GLASS!!

These!clips!are!designed!to!direct!the!air!wash!air

more!evenly.

(4)!10-24!x!3/8"!button!head!allen

screws!supplied!in!the!door!kit

(1)!left!hand

(2)!glass!retainer!clips

(1)!right!hand

4!!GLASS

RETAINER

CLIPS 4!!GLASS!RETAINER

BOLTS

GLASS

GASKET

DOOR

HINGE

PINS

PAW

BOLT

Fig.!3

(2)!Glass!Retainer!Clips

supplied!with!the!door!kit

Fig.!4

Fig.!5

BRASS

HANDLE

BOLT

WOOD

HANDLE

SET

SCREW

Gasket

goes

toward

the!stove

Gasket!goes

toward!the!stove

6PC!45!Corn/Pellet!Stove

Fig.!7

10"

With!Side!Shields

FLOOR!PROTECTOR

Fig.!8

18"

Without!Side!Shields

FLOOR!PROTECTOR

Fig.!6

Fig.!9:!Refer!to!page!18!for

detailed!draft!settings!and

adjustment!procedures.

9"-13"

9"!With!Side!Shields

13"!Without!Side!Shields

Installation

Installing

Place!the!stove!on!a!noncombustible!floor!protec-

tor!!that!extends!6!inches!to!the!front,!6!inches!to!the

sides!and!1!inch!to!the!rear!of!the!stove.!The!minimum

floor!protector!material!is!24!gauge!sheet!metal.

Place!the!stove!away!from!combustible!walls!at!least

as!far!as!shown!in!figures!!6,7!&!8.!Please!note!the!differ-

ence!in!side!wall!clearance!with!and!without!side!shields.

Note!that!the!clearances!shown!are!minimum!for

safety!but!do!not!leave!much!room!for!access!when!clean-

ing!or!servicing.!Please!take!this!into!account!when!plac-

ing!the!stove.

Connect!the!power!cord!to!a!120!V.A.C.!60Hz

grounded!receptacle.!(A!surge!protector!is!recommened

to!protect!the!circuit!board).

Prior!to!installing!the!flue!pipe,!connect!a!draft!meter

to!the!stove!as!shown!in!fig.!9.!!(The!draft!meter!must

have!a!minimum!range!of!0"-!0.5").!Turn!stove!to!"TEST"

Mode!and!record!the!draft!reading!______.!After!the!flue

pipe!is!connected,!check!the!draft!reading!again!making

sure!all!doors!and!windows!in!the!home!are!closed.!If

this!reading!is!more!than.05"!higher!than!the!unconnected

reading,!check!for!possible!restrictions!or!the!need!for

outside!air.!(See!page!8).

Mobile!Home!Installation

When!installing!this!unit!in!a!mobile!home!several

requirements!must!be!followed:

1.!The!unit!must!be!bolted!to!the!floor.!This!can!be!done

with!1/4"!lag!screws!through!the!2!holes!in!the!base!plate.

2.!The!unit!must!also!be!connected!for!the!outside

air.!See!page!8.

3.!Floor!protection!and!clearances!must!be!followed

as!shown.

4.!Unit!must!be!grounded!to!the!metal!frame!of!the

mobile!home.

CAUTION:!This!appliance!must!be!vented!to!the!out-

side.

Due!to!high!temperatures,!the!stove!should!be!placed!out!of!traffic

and!away!from!furniture!and!draperies.

Children!and!adults!should!be!alerted!to!the!haz-

ards!of!high!surface!temperatures!and!should!stay!away

to!avoid!burn!to!skin!and/or!clothing.

Young!children!should!be!carefully!supervised!when

they!are!in!!the!same!room!as!the!stove.

Clothing!and!other!flammable!materials!should!not

be!placed!on!or!near!this!unit.

Installation!and!repair!of!this!Harman!Stove!should

be!done!by!a!qualified!service!person.!The!appliance

should!be!inspected!before!use!and!at!least!annually!by!a

qualified!service!person.!More!frequent!cleaning!will!be

required.!It!is!imperative!that!control!compartments,!burn-

ers,!and!circulating!air!passageways!of!the!stove!be!kept

clean.

Mobile home installation should be done in accordance

with the Manufactured Home and Safety Standard (HUD),

CFR 3280, Part 24.

PC!45!Corn/Pellet!Stove

Venting

Requirements!for!Terminating!the!Venting

WARNING:!Venting!terminals!must!not!be!re-

cessed!into!a!wall!or!siding.

NOTE:!Only!PL!vent!pipe!wall!pass-throughs

and!fire!stops!should!be!used!when!venting!through

combustible!materials.

NOTE:!Always!take!into!consideration!the!ef-

fect!!the!prevailing!wind!direction!or!other!wind!cur-

rents!will!cause!with!flyash!and!/or!smoke!when!plac-

ing!the!termination.

In!addition,!the!following!must!be!observed:

A.!The!clearance!above!grade!!must!be!a!mini-

mum!of!18".1

B.!The!clearance!to!a!window!or!door!that!may

be!opened!must!be!a!minimum!of!48".1

(!with!outside!air!installed,!18î!)

C.!A!12"!!clearance!to!a!permanently!closed

window!!is!!recommended!to!prevent!condensation

on!the!window.

D.!The!vertical!clearance!to!a!ventilated!soffit

located!above!the!terminal!within!a!horizontal!dis-

tance!of!2!feet!(60!cm)!from!the!center-line!of!the

terminal!!must!be!a!minimum!of!18".

E.!The!clearance!to!an!unventilated!soffit!!must

be!a!minimum!of!12".

F.!The!clearance!to!an!outside!corner!is!11"

from!center!of!pipe.

G.!The!clearance!to!an!inside!corner!is!12".

H.!!A!vent!must!not!be!installed!within!3!feet!(90

cm)!!above!a!meter/regulator!assembly!when!mea-

sured!from!the!horizontal!center-line!of!the!regula-

tor.1

I.!The!clearance!to!service!regulator!vent!outlet

must!be!a!minimum!of!6!feet.1

J.!The!clearance!to!a!non-mechanical!air!sup-

ply!inlet!to!the!building!or!the!combustion!air!inlet!to

any!other!appliance!must!be!a!minimum!of!48î.1

K.!The!clearance!to!a!mechanical!air!supply

inlet!must!be!a!minimum!of!10!feet.1

(with!outside!air!installed,!6!feet!)

L.!The!clearance!above!a!paved!sidewalk!or!a

paved!driveway!located!on!public!property!must!be

a!minimum!of!!7!feet.1,2

!M.!The!clearance!under!a!veranda,!porch,!deck

or!balcony!must!be!a!minimum!of!12!inches.1,3

NOTE:!!The!clearance!to!vegetation!and!other

exterior!combustibles!such!as!mulch!is!36î!as!mea-

sured!from!the!center!of!the!outlet!or!cap.!This!36î

radius!continues!to!grade!or!a!minimum!of!7!feet

below!the!outlet.

1Certain!Canadian!and!or!!Local!codes!or!regu-

lations!may!require!different!clearances.

2A!vent!shall!not!terminate!directly!above!a!side-

walk!or!paved!driveway!which!is!located!between

two!single!†family!dwellings!and!serves!both!dwell-

ings.

3Only!permitted!if!veranda,!porch,!deck,!or!bal-

cony!is!fully!open!on!a!minimum!of!!2!sides!beneath

the!floor.

NOTE:!Where!passage!through!a!wall,!or

partition!of!combustible!construction!is!desired,

the!installation!shall!conform!to!CAN/CSA-B365.

(if!in!!Canada)

=!Vent!terminal =!Air!supply!inlet

Fixed

Closed

Openable

Openable Fixed

Closed

Inside!Corner

Detail

=!Area!where!terminal!is!not!permitted

8PC!45!Corn/Pellet!Stove

Outside!air!flex!pipe

goes!here

Inlet!Cover!part#

1-10-08542

Flex!pipe!part#

2-00-08543

HRV

When!installing!in!a!house!with!a!Heat!Reclaim-

ing!Ventilation!System!(HRV)!be!sure!the!system!is

balanced!and!is!not!creating!a!negative!pressure!in

the!house.

Outside!Air

Outside!air!is!optional!except!in!mobile!homes

and!where!building!codes!require.!!The!benefit!of

outside!air!is!mainly!noticed!in!small!very!tight

houses.

To!install!outside!air!use!2!3/8"!I.D.!flex!pipe

part!number!2-00-08543.!There!is!a!break-away!hole

on!the!rear!panel!which!must!be!removed!before

connecting!the!flex!pipe.!The!pipe!should!be!run!out-

side!and!terminate!3!feet!or!more!to!the!side!or!be-

low!the!vent!pipe!outlet.!Never!terminate!the!outside

air!above!the!vent!pipe!outlet.!The!maximum!length

run!of!this!pipe!is!15!feet.!If!a!longer!run!is!needed

the!size!must!be!increased!to!3".!Inlet!cover!part

number!1-10-08542!should!be!used!to!keep!birds,

rodents!etc.out!of!!pipe.

Vent!Pipe

Pellet!venting!pipe!(!also!known!as!PL!vent!)!is

constructed!of!two!layers!with!air!space!between

the!layers.!This!air!space!acts!as!an!insulator!and

reduces!the!outside!surface!temperature!to!allow!a

clearance!to!combustibles!of!only!3!inches.!The

sections!of!pipe!lock!together!to!form!an!air!tight

seal!in!most!cases;!however,!in!some!cases!a!per-

fect!seal!is!not!achieved.!For!this!reason!and!the

fact!that!the!PC45!operates!with!a!positive!vent!pres-

sure!we!specify!that!the!joints!also!be!sealed

with!!clear!silicone.

!!+!=!Positive!static!pressure

!!!!!=!!Negative!static!pressure

Venting

Fig.!11

Fig.!10

A!combustion!blower!is!used!to!extract!the!com-

bustion!gases!from!the!firebox.!This!causes!a!nega-

tive!pressure!in!the!firebox!and!a!positive!pressure

in!the!venting!system!as!shown!in!fig.!10.!The!longer

the!vent!pipe!and!more!elbows!used!in!the!system,

the!greater!the!flow!resistance.!Because!of!these

facts!we!recommend!using!as!few!elbows!as!pos-

sible!and!15!feet!or!less!of!vent!pipe.!The!maximum

horizontal!run!should!not!exceed!48".!If!more!than

15!feet!of!pipe!is!needed,!the!diameter!should!be

increased!from!3"!to!4"!because!a!larger!pipe!causes

less!flow!resistance.!Be!sure!to!use!approved

pellet!vent!pipe!wall!and!ceiling!pass!through

fittings!to!go!through!combustible!walls!and

ceilings.!Be!sure!to!use!a!starting!collar!to!attach

the!venting!system!to!the!stove.!The!starting!col-

lar!must!be!sealed!to!the!stove!with!high!temp

silicone!caulking.

PC!45!Corn/Pellet!Stove

Fig.!12

3!ft.

combustibles

3!ft.

combustibles

Venting

#1!Preferred!method

This!method!provides!excellent!venting!for!nor-

mal!operation!and!allows!the!stove!to!be!installed

closest!to!the!wall.!Two!inches!from!the!wall!is!safe;

however,!four!inches!allows!better!access!to!remove

the!rear!panel.!The!vertical!portion!of!the!vent!should

be!three!to!five!feet!high.!This!vertical!section!will

provide!natural!draft!in!the!event!of!a!power!failure.

#2!Preferred!method

This!method!also!provides!excellent!venting!for

normal!operation!but!requires!the!stove!to!be!installed

farther!from!the!wall.!The!vertical!portion!of!the!vent

should!be!three!to!five!feet!high!and!at!least!three

inches!from!a!combustible!wall.!This!vertical!sec-

tion!will!provide!natural!draft!in!the!event!of!a!power

failure.

If!the!stove!is!installed!below!grade!the!vent

termination!should!be!at!least!1!foot!above!grade.

CAUTION

Keep!combustible!materials!(such!as!!!grass,!leaves,

etc.)!at!least!3!feet!away!from!the!flue!outlet!on!the

outside!of!the!building.

Fig.!13

10 PC!45!Corn/Pellet!Stove

Fig.!14

Fig.!15

Venting

#3!Installing!into!an!existing

chimney!(!US!only!)

This!method!provides!excellent!venting!for!nor-

mal!operation.!!This!method!also!provides!natural

draft!in!the!event!of!a!power!failure.!If!the!chimney

condition!is!questionable!you!may!want!to!install!a

liner!as!in!method!#6.

#4!Installing!into!an!existing

fireplace!chimney!(!US!only!)

This!method!provides!excellent!venting!for!nor-

mal!operation.!!This!method!also!provides!natural

draft!in!the!event!of!a!power!failure.

The!damper!area!must!be!sealed!with!a!steel

plate!or!fiberglass.!A!cap!should!be!installed!on!the

chimney!to!keep!out!rain.!If!the!chimney!condition!is

questionable!you!may!want!to!install!a!liner!!all!the

way!to!the!top!as!in!method!#5.

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