Hardy HL-1000 Manual de usuario
HL-1000 Operator’s Manual
The Missing Link that Transfers Work from Man to Machine.
This operator manual has information for the HL-1000 machine plus optional upgrades.
Some illustrations and information may not pertain to your model.
WARNING
1The Missing Link that Transfers Work from Man to Machine.
WARNING
YOU MUST BE TRAINED.
Do not operate this machine until you have been trained and
approved by your employer.
Never make repairs without authorization and always refer to
manuals before servicing.
If you suspect shipping damage, please do not unpack,
instead take pictures and contact the shipping company.
Follow their instructions on what to do next.
Before removing your HL-1000 from the pallet, please
carefully remove all banding, packing and shipping.
CONTENTS / WHAT’S IN IT FOR YOU?
2 The Missing Link that Transfers Work from Man to Machine.
WHAT’S IN IT FOR YOU?
The better you understand your machine and how to use it, the better and safer operator you
can be. Here are some tips to using this manual.
QUICK LOCATORS
In addition to the “Contents” page you can use
page headings to find topics.
“KNOW THE HAZARDS”
Watch for and read these special blocks.
You will find information about safety tips.
DRAWINGS
On many pages you will find pictures as
well as text to help you understand how to
use your machine safely and productively.
Warning
Contents / What’s in it for You?
HL-1000
HL-1000 Tiller Head
Vin Plate
Power / Charging
Raising & Lowering / Steering
Driver’s Safety
Daily Safety Check /
Be a Safe Operator
Maintenance / Battery Box Cover
General Info
Daily Checklist
Maintenance Checklist
Cut Sheets/Manuals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CONTENTS
HL-1000
3The Missing Link that Transfers Work from Man to Machine.
HL-1000
TILLER HEAD
VIN PLATE
BATTERY BOX
COVER
TILLER HANDLE
DRIVE WHEEL
CAR
ATTACHMENT
MAST
PICKING POINT
HL-1000 TILLER HEAD
4The Missing Link that Transfers Work from Man to Machine.
HL-1000 TILLER HEAD
BATTERY STATUS
INDICATOR
ACTUATOR ROTATE HORN
EMERGENCY BRAKE
INDICATOR
RAISE/LOWER
SPEED CONTROL
THROTTLE WHEEL
BELLY BUMP
Know the Hazards
Before using the HL-1000 in the work area, practice
driving it, without a load, in a safe area until you are
comfortable with maneuvering the HL-1000.
Always be aware that this is equipment. Hands or
feet caught between moving parts of the the
HL-1000 are subject to injury.
EMERGENCY BRAKE INDICATOR
If this light is illuminated the emergency brake is
engaged. To release brake, find the bar on the side
of the drive wheel and release brake.
VIN PLATE
5The Missing Link that Transfers Work from Man to Machine.
Know the Hazards
You must read and understand warnings on VIN Plate before operating the HL-1000.
MODEL
The model of your machine.
SERIAL
The serial number for your specific
machine.
LIFTING CAPACITY
The amount of weight the machine itself
can lift. Attachments have different load
regulations, refer to attachments
specifically for their capacity.
GROSS VEHICLE WEIGHT
The full weight of the vehicle, minus
attachment and load weights.
CHARGING VOLTAGE
The required wall charger requirements.
120 VAC required to charge HL-1000.
BATTERY VOLTAGE
Operating voltage of machine is 24 VDC.
KNOW YOUR LOAD
Know your load. Do not exceed the capacity shown on the HL-1000’s VIN Plate.
Make sure you do not overload machine or attachments.
Gross Vehicle Weight is the weight of the vehicle only. Some docks, elevators and
floors have a weight limit. Remember to add the weight of your load on the
machine.
POWER / CHARGING
6The Missing Link that Transfers Work from Man to Machine.
POWER - KEY SWITCH
Your key switch is located on the head at the base.
KEY IN UPRIGHT POSITION
TURN-ON
Turn the machine on by
switching the key to the
right. Pause a moment before
operating to allow the machine
to boot up.
KEY IN UPRIGHT POSITION
Turn the machine off by
switching the key back left
to the upright position.
Always turn the key off
when machine is not in use.
CHARGING
Plug in the machine when not in use.
The on-board trickle charger will keep the batteries from ‘over charging’.
Machine is charged via the charge port on the side of the machine and a
standard 120V wall outlet.
RAISING & LOWERING / STEERING
7The Missing Link that Transfers Work from Man to Machine.
RAISING/LOWERING/TURNING ATTACHMENT
To raise the attachment, press the top of the arrows button.
To lower the attachment, press the bottom of the arrows button.
To rotate the attachment, push the rotate button in the direction you
want to turn the load.
STEERING
You control the steering by moving the tiller handle from side to side. Always travel with a
load as close to the ground as possible.
Know the Hazards
When driving, make sure you know your turning radius and are clear of people and
objects in your travel path.
Make sure to practice without a load, and in a safe area, before using for tasks.
Always take caution when using on an uphill/downhill surface. The HL-1000 was
not designed for inclines/declines and machine may shift, tip or handle differently.
Do not allow load to sway or swing from machine.
RAISING/LOWERING BUTTONROTATE BUTTON
RAISING/LOWERING
BUTTON
ROTATE BUTTON
DRIVER’S SAFETY
8The Missing Link that Transfers Work from Man to Machine.
DRIVE
To drive the HL-1000, roll throttle wheel forward to go forward, roll throttle wheel back to reverse the machine.
To stop the machine, let go of the throttle wheel.
The rabbit will increase and the turtle will decrease your top speed respectively.
HORN
A horn is standard on the top of the tiller head. If you need to warn people you are
traveling, coming to a doorway, etc, simply press the horn button and release.
This is not a constant on horn.
Know the Hazards
Always be aware of your surroundings when
operating machinery.
Know where people, objects, and flooring changes are.
BELLY BUMP
To keep you from becoming accidentally trapped between an object and the machine, the
HL-1000 is equipped with a belly bump safety switch. Located at the end of the tiller head.
when the red button is depressed it will instantly stop the machine and reverse it slowly
away from you for a short time before coming to a stop.
DAILY SAFETY CHECK / SAFE OPERATOR
9The Missing Link that Transfers Work from Man to Machine.
DAILY SAFETY CHECK
This manual comes with a daily safety check log. This is meant to be used before every shift,
in a safe environment. This is to serve as a quick reminder to check the status of the
HL-1000. If anything ever looks, or acts odd, please do not use the machine until it has
been looked at and returned to service.
The daily safety check is not intended to be invasive and is mostly an eyes-only scan of the
machine. Please DO NOT remove the battery box cover unless you are authorized to do so.
Mishandling of the electrical system can result in a shock hazard or even a machine fire.
The Operator’s Daily Checklist can be found at the end of this manual and is available for
printing. Please check the OK box if things are fine or the blank box if something needs
attention. At the bottom of the column is a place to initial that you performed the checks.
There is also a space for additional comments.
DAILY SAFETY CHECK EXAMPLE
Know the Hazards
Performing visual checks, physical checks and maintenance of the machine will
help in avoiding hazards in the workplace.
BE A SAFE OPERATOR
The most important part of safety is you.
Do not use the HL-1000 until you feel safe and secure in using it and are approved by
your employer.
Make sure you understand how the HL-1000 works, handles and operates in your
environment.
Make sure you adhere to the HL-1000, and attachments, lifting capacities.
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