HARDI-EVRARD ALPHA PLUS 3500 Instrucciones de funcionamiento

EVRARD GGRROOUUPPEE

HARDI

Reference : 677833

Edition : 07/05

OPERATING and

MAINTENANCE Man al

HARDI

HARDI NO

NOV

AALLPPHHAA PPLLUUSS HHAARRDDII NNOOVVAA

SSUUMMMMAARRYY

11- DDEECCLLAARRAATTIIOONNOOFF CCOONNFFOORRMMIITTYY FFOORR EEEECC --------------------------------------------------

1-1 USING THE SELF-PROPELLED ALPHA -----------------------------------------------

1-2 DELIVERY REPORT --------------------------------------------------------------------------

1-3 SAFETY PRECAUTIONS -------------------------------------------------------------------

1-4 ROAD DRIVING --------------------------------------------------------------------------------

1-5 PLANT PROTECTION PRODUCTS ------------------------------------------------------

1-6 CLEANING THE SPRAYER -----------------------------------------------------------------

1-7 NITROGEN ACCUMULATOR --------------------------------------------------------------

22- DDEESSCCRRIIPPTTIIOONN OOFF SSPPRRAAYYEERR ---------------------------------------------------------------

2-1 MAIN EQUIPMENT IDENTIFICATION ---------------------------------------------------

2-2 SAFETY PRECAUTIONS -------------------------------------------------------------------- 2-3

IDENTIFICATION ------------------------------------------------------------------------------

2-4 CAB ACCESS ----------------------------------------------------------------------------------

2-5 CONSOLE DESCRIPTION ----------------------------------------------------------------

2-5-1 STEERING COLUMN WITH CONSOLE ----------------------------------------------

2-5-2 CONSOLE ------------------------------------------------------------------------------

2-5-3 CAB ACCESSORIES ------------------------------------------------------------------

2-6 DRIVER S COMFORT -----------------------------------------------------------------------

2-6-1 SEAT ------------------------------------------------------------------------------------

2-6-2 HEATING ------------------------------------------------------------------------------

2-6-3 AIR CONDITIONING -------------------------------------------------------------------

2-7 ENGINE -----------------------------------------------------------------------------------------

2-7-1 ENGINE ACCESS -----------------------------------------------------------------------

2-7-2 STARTING THE ENGINE ---------------------------------------------------------------

2-7-3 ENGINE ACCELERATOR ---------------------------------------------------------------

2-7-4 STOPPING THE ENGINE ---------------------------------------------------------------

2-8 ADVANCE CONTROL ------------------------------------------------------------------------

2-8-1 DRIVER S CONTROL LEVER ----------------------------------------------------------

2-8-2 BRAKE ENGINE -------------------------------------------------------------------------

2-8-3 PARKING BRAKE -----------------------------------------------------------------------

2-8-4 COMBINED EMERGENCY/ PARKING BRAKE ---------------------------------------

2-8-5 SPEED SELECTOR --------------------------------------------------------------------

FAST Speed ---------------------------------------------------------------------------

SLOW Speed ---------------------------------------------------------------------------

‘ INTERMEDIATE Speed ---------------------------------------------------------------

2-9 WHEEL STEERING ---------------------------------------------------------------------------

2-9-1 DESCRIPTION --------------------------------------------------------------------------

2-9-2 TWO WHEEL STEERING ---------------------------------------------------------------

2-9-3 FOUR WHEEL STEERING ------------------------------------------------------------

2-9-4 TWO WHEEL IN ‘ CRAB FORMATION -----------------------------------------------

2-10 SPRAY PUMP --------------------------------------------------------------------------------

2-11 BOOM FUNCTIONS ------------------------------------------------------------------------

2-11-1 SPRAY AND ANGLING OF AIR CONTROL -----------------------------------------

2-11-2 FOAM MARKER CONTROL-----------------------------------------------------------

2-12 BOOM FUNCTIONS ------------------------------------------------------------------------

2-12-1 SAFETY --------------------------------------------------------------------------------

2-12 ‘ HAZ BOOM ‘ ---------------------------------------------------------------------------

2-12-3 ‘ LA/GVA BOOM ----------------------------------------------------------------------

2-12-2 FOAM MARKER -----------------------------------------------------------------------

11-11

1-2

1-3

1-4

1-5

1-6

22-11

2-1

2-2

2-3

2-4

2-5

2-6

2-7

2-8

2-9

2-10

2-11

2-12

2-13

2-14

2-15

2-16

2-17

2-18

2-19

2-20

AALLPPHHAA PPLLUUSS HHAARRDDII NNOOVVAA

II SSUUMMMMAARRYY

2-12 AIR ASSISTANCE ---------------------------------------------------------------------------

2-13-1 AIR SPEED / AIR VOLUME -----------------------------------------------------------

2-13-2 ANGLING OF AIR AND LIQUID ------------------------------------------------------

2-13-3 WATER SENSITIVE PAPER -----------------------------------------------------------

33- PPRREEPPAARRAATTIIOONN -------------------------------------------------------------------------------------------

3-1 ELECTRIC CIRCUIT -------------------------------------------------------------------------

3-2 DIESEL TANK ---------------------------------------------------------------------------------

3-3 HYDRAULIC OIL RESERVOIR ------------------------------------------------------------

3-4 SCREEN WASH RESERVOIR ------------------------------------------------------------

3-5 ENGINE ------------------------------------------------------------------------------------------

3-6 TYRES -------------------------------------------------------------------------------------------

3-6-1 PRESSURE -----------------------------------------------------------------------------

3-6-2 BOLTS TIGHTING ----------------------------------------------------------------------

3-6-3 STRAW DIVIDERS ---------------------------------------------------------------------

3-7 SPRAY -------------------------------------------------------------------------------------------

3-7-1 FITTING THE NOZZLES ---------------------------------------------------------------

3-7-2 FILTERS ---------------------------------------------------------------------------------

Suction filter ----------------------------------------------------------------------------

delivery filter ---------------------------------------------------------------------------

In-line filters -----------------------------------------------------------------------------

3-7-3 PUMP- DRAIN VALVE - LEVEL INDICATOR ------------------------------------------

Mix/ Admixture unit ---------------------------------------------------------------------

Centrifugal pump ------------------------------------------------------------------------

Diaphrams pump ------------------------------------------------------------------------

3-7-4 ADJUSTMENT OF PRESSURE EQUALISATION -------------------------------------

44 - OOPPEERRAATTIINNGG TTHHEE LLIIQQUUIIDD SSYYSSTTEEMM ---------------------------------------------------------------

4-1 Function diagram -----------------------------------------------------------------------------------

4-2 Use the Manifold valve system --------------------------------------------------------------------

4-3 Top operate the soraying function -----------------------------------------------------------------

Electric operated MANIFOLD valves (if fitted) -----------------------------------------------------

Pictograms GREEN disc (pressure) --------------------------------------------------------------

4-4 Filling hand washing tank and rinsing tank -----------------------------------------------------

4-5 Filling with suction filling device (if fitted) ----------------------------------------------------------

4-6 Filling with fast filling device (if fitted) --------------------------------------------------------------

4-7 Filling device and fast filling device used simultaneously (if fitted) -------------------------------

4-8 Use of Quick coupler for external filling -----------------------------------------------------------

4-9 Filling of chemical ---------------------------------------------------------------------------------

Filling through tank lid ----------------------------------------------------------------------------

4-10 Filling by HARDI Filler chemical inductor --------------------------------------------------------

Filling of liquid chemicals -------------------------------------------------------------------------

Filling of powder chemicals -----------------------------------------------------------------------

4-11 Spraying -------------------------------------------------------------------------------------------

Spraying with agitation ---------------------------------------------------------------------------

Spraying without agitation -------------------------------------------------------------------------

4-12 Use of rinsing tank and rinsing nozzles -----------------------------------------------------------

4-13 Emptying the main tank ---------------------------------------------------------------------------

4-14 Emptying the rinsing tank -------------------------------------------------------------------------

2-20

2-23

33-11

3-1

3-2

3-3

3-4

3-5

3-6

44-11

4-1

4-2

4-1

4-2

4-3

4-4

4-5

4-6

4-7

4-8

4-9

4-10

AALLPPHHAA PPLLUUSS HHAARRDDII NNOOVVAA

III

SSUUMMMMAARRYY

55- CCAARREEAANNDDMMAAIINNTTEENNAANNCCEE --------------------------------------------------------------------------

5-1 TABLE OF LUBRICANTS -------------------------------------------------------------------

5-2 MAINTENANCE -------------------------------------------------------------------------------

5-2-1 MAINTENANCE DURING THE RUNNING-IN-PERIOD -------------------------------

5-2-2 PERIODIC MAINTENANCE -------------------------------------------------------------

5-2-3 OCCASIONAL MAINTENANCE ---------------------------------------------------------

5-2-4 ALUMINIUM BOOM MAINTENANCE ---------------------------------------------------

5-2-5 ENGINE MAINTENANCE ----------------------------------------------------------------

Coolant level -----------------------------------------------------------------------------

Heat exchanger cleaning -----------------------------------------------------------------

Air filter ----------------------------------------------------------------------------------

Changing Engine oil ---------------------------------------------------------------------

Changing fuel filter and draining fuel prefilter ---------------------------------------------

Fuel circuit venting -----------------------------------------------------------------------

Fuel prefilter -----------------------------------------------------------------------------

Fuel tank --------------------------------------------------------------------------------

Safety cartridge --------------------------------------------------------------------------

Draining cooling system -----------------------------------------------------------------

5-2-5 EVERY HOURS --------------------------------------------------------------------------

Spray filters ------------------------------------------------------------------------------

5-2-6 EVERY 10 HOURS -----------------------------------------------------------------------

Hydraulic oil level ------------------------------------------------------------------------

Air conditioning condenser ---------------------------------------------------------------

5-2-7 EVERY 50 HOURS ----------------------------------------------------------------------

463 Diaphragms pump -------------------------------------------------------------------

Wheels ----------------------------------------------------------------------------------

Chassis and boom ----------------------------------------------------------------------

5-2-8 EVERY 250 HOURS ---------------------------------------------------------------------

Hydraulic oil filters -----------------------------------------------------------------------

Carbon cab filters -----------------------------------------------------------------------

Triplet -----------------------------------------------------------------------------------

5-2-9 EVERY 500 HOURS ---------------------------------------------------------------------

Air conditioning --------------------------------------------------------------------------

GVA Aluminium boom ------------------------------------------------------------------

HAZ Boom adjustment -------------------------------------------------------------------

5-2-10 EVERY 1000 HOURS OR ANNUAL ---------------------------------------------------

Nitrogen accumulator --------------------------------------------------------------------

Valves ans diaphragms ------------------------------------------------------------------

Battery -----------------------------------------------------------------------------------

5-2-11 OCCASIONAL MAINTENANCE ----------------------------------------------------------------

Level indicator adjustment ---------------------------------------------------------------

Nozzle tubes and fittings ------------------------------------------------------------------

Cone check / renewal EVC operating unit -------------------------------------------------

Cone check / renewal, EVC distribution valves --------------------------------------------

Adjustment of 3-way-valve ---------------------------------------------------------------

Seal renewal, drain valve -----------------------------------------------------------------

Adjustment of slanting indicator ----------------------------------------------------------

Cab --------------------------------------------------------------------------------------

Fan trasmission priming ------------------------------------------------------------------

Fan trasmission pressure adjustment -----------------------------------------------------

55-11

5-1

5-2

5-3

5-4

5-5

5-6

5-7

5-8

5-9

5-11

5-12

5-13

5-14

5-15

5-16

5-17

5-18

5-19

5-20

AALLPPHHAA PPLLUUSS HHAARRDDII NNOOVVAA

IV SSUUMMMMAARRYY

66-GGAARRAAGGIINNGG ---------------------------------------------------------------------------------------------------

6-1 OFF-SEASON STORAGE ----------------------------------------------------------------------

6-2 PREPARING THE SPRAYER AFTER STORAGE ---------------------------------------

77 - FFAAUULLTTSS IINN OOPPEERRAATTIIOONN ---------------------------------------------------------------------------------

7-1 ELECTRIC CIRCUIT -----------------------------------------------------------------------------

7-1-1 FUSES AND RELAY ------------------------------------------------------------------------

7-1-2 AIR CONDITIONING WIRING DIAGRAM -------------------------------------------------

7-1-3 ENGINE -------------------------------------------------------------------------------------

7-1-4 FOUR-WHEELS STEERING ---------------------------------------------------------------

7-2 HYDRAULIC CIRCUITS -------------------------------------------------------------------------

7-2-1 OIL RESERVOIR ALARM ------------------------------------------------------------------

7-2-2 TOWING -------------------------------------------------------------------------------------

ACTION ON WHEEL MOTORS (Standard brake version) -----------------------------------

ACTION ON WHEEL MOTORS (With combined brake version) -----------------------------

ACTION ON WHEEL MOTORS (With Dyna+ version) ---------------------------------------

ACTION ON THE ADVANCING HYDROSTATIC PUMP --------------------------------------

7-2-3 BOOM CONTROL DISTRIBUTOR ---------------------------------------------------------

7-2-4 HYDRAULIC CIRCUIT (Combined brake) -------------------------------------------------

7-3 SPRAYING CIRCUIT -----------------------------------------------------------------------------

7-3-1 PUMP DOES NOT PRIME -----------------------------------------------------------------

7-3-2 FOAM FORMS ------------------------------------------------------------------------------

7-3-3 NO ADMIXTURE OF PRODUCTS ---------------------------------------------------------

7-3-4 INCORRECT SPRAYING -------------------------------------------------------------------

7-3-5 NO SPRAYING ------------------------------------------------------------------------------

7-3-6 VOLUME/HA CANNOT BE OBTAINED ----------------------------------------------------

7-3-7 WHEEL SENSOR --------------------------------------------------------------------------

7-3-8 PRESSURE GAUGE -----------------------------------------------------------------------

88 - LLIISSTT OOFF MMAAIINN PPAARRTTSS ------------------------------------------------------------------------------------

66-11

6-1

6-2

77-11

7-1

7-3

7-4

7-5

7-6

7-7

7-8

7-9

7-10

7-11

7-12

88-11

ALPHA PLUS TWIN FORCE

11- 1

FFOORREEWWOORRDD

TTHHEE MMAAKKEERR

HARDI-EVRARD

301, Rue du 21 Mai 1940

F -62990 BEAURAINVI E

Declares that the product

TTyyppee AAPPHHAA PPUUSS 33550000 aannddAAPPHHAA PPUUSS 44110000 SSPPRRAAYYEERR

Which is the subject of the declaration conforms to the basic of health and safety requirements stipulated in

EEC Directive 89/392/CE, 91/368/CE et 93/368/CE.

The following standards have been taken into account in order to implement, according to normal practice,

the health and safety regulation laid down in EEC Directives :

EN 292-1

EN 292-2

In addition, the owner of the machinery is obliged to keep this manual throughout the life of the machine

and, in the event of resale, to pass it on the purchaser.

Beaurainville, 1 February 2004

The Manager

HARDI-EVRARD

11- DDEECCAARRAATTIIOONN OOFF CCOONNFFOORRMMIITTYY FFOORR EEEECC

ALPHA PLUS TWIN FORCE

11- 2FFOORREEWWOORRDD

The agricultural sprayer is designed for applying plant protection products and liquid fertilizers to crops. It

must be used only for this purpose, to the exclusion of all others.

Please follow the Highway Code and any regulations in force with regard to road driving.

We strongly recommend that you obtain training in crop protection and handling plant protection products

to ensure crop treatment with total safety for those accompanying you and for the environment.

All the following specifications and characteristics are subject to improvements without notice and immediate revision of this

manual.

11-11 UUSSIINNGGTTHHEESSEEFF-PPRROOPPEEEEDD AAPPHHAA

11-22 DDEEIIVVEERRYY RREEPPOORRTT

TThhee ddeelliivveerryy rreeppoorrtt,, ggiivveenn wwhheenn tthhee mmoobbiillee uunniitt iiss ddeelliivveerreedd,, mmuusstt bbee rreettuurrnneedd ttoo ::

HHAARRDDIIEEVVRRAARRDD

BBPP 5599

7777554422 SSAAVVIIGGNNYY EETTEEMMPPEE CCEEDDEEXX

FFRRAANNCCEE

dduullyy ccoommpplleetteedd,, ddaatteedd aanndd ssiiggnneedd bbyy tthhee ccoonncceessssiioonnaaiirree aanndd tthhee uusseerr,, tthhee rreettuurrnn ooff tthhiiss ddooccuummeenntt ccaauussiinngg

tthhee gguuaarraanntteeee ttoo ssttaarrtt rruunnnniinngg.. WWee wwoouulldd aasskk yyoouu ttoo rreeaadd ccaarreeffuullllyy tthhee gguuaarraanntteeee ccllaauusseess ssttiippuullaatteedd iinn tthhee

ddeelliivveerryy rreeppoorrtt..

ALPHA PLUS TWIN FORCE

11- 3

FFOORREEWWOORRDD

Read and pay attention to the instruction book before starting and operating the sprayer.

It is equally important that other operators of this equipment read and understand this book.

Do not permit passengers to ride on the machine. There are no safe places for others than the driver.

Pressure test with clean water prior to filling with chemicals.Wear personal protection, always (gloves, overalls,

rubber boots, and face protection shield).

Wash the entire machine inside and outside, as far as possible, to remove all chemicals.

Depressurize equipment after use and before servicing.

Do not service and repair the machine when the machine is running.

Disconnect electrical power before servicing (arc welding, etc.).

Before starting the engine, make sure that nobody is carrying out service or maintenance jobs on the sprayer.

Wash and change cloths after spraying jobs.

Remove all inflammable or explosive material from the area.

Do not eat, drink or smoke whilst spraying or working with contaminated equipment.

Immediately, after spraying job, wash and change the clothes.

In case of poisoning, seek medical advice or call an ambulance. Retain chemical label or container for identifi-

cation of chemical.

Keep childrens away from the sprayer.

Do not enter the sprayer tank.

If any portion of this instruction book remains unclear after reading, contact your HARDI-EVRARD dealer for

futher explanation before using the equipment.

11-33 SSAAFFEETTYY PPRREECCAAUUTTIIOONNSS

Watch for this symbol, it means WARNING, CAUTION, PAY ATTENTION. Your safety is involved, so be

alert !

This symbol indicate the possibilty of frost damage.

11-44 RROOAADD DDRRIIVVIINNGG

On the road, it is essential to follow the directions of the Highway Code or any other regulation with regard

to compulsory equipment on agricultural machinery (lighting, warning beacon, etc.) The sprayer and tractor

must conform to local rules.

It is essential to take note of the overall dimensions of the sprayer prior to any road travel. These dimensions

are the subject of chapter 10.

ALPHA PLUS TWIN FORCE

11- 4FFOORREEWWOORRDD

Chemicals will penetrate gloves, rubber boots etc. after a certain period of contact. This period will vary

from a few hours to several days depending on rubber materials and chemical used. Be familiarised with the

quality of your protection equipment, and renew them according to the instructions.

Wash your gloves before taking them off. Do not touch the contaminated outer side of the gloves with bare

hands when taking them off.

If chemicals are splashed over you, remove soaked clothing at once and wash with soap and water instantly.

Plant protection chemicals will penetrate the skin, and affect your health. Consult chemical label regarding

precautions to be taken against poisoning.

Please obtain current information for decontamination methods (e.g. leaching of pesticides).

If you do not know this legislation, refer to the agricultural authorithies (Department Agriculture)

The sprayer must be cleaned on an uncultivated piece of land. There must be no seepage or running to

watercourses, gutters, wells or springs. The rinsing water must not no discharged into drains.

11-66 CCEEAANNIINNGG TTHHEE SSPPRRAAYYEERR

11-55 PPAANNTT PPRROOTTEECCTTIIOONN PPRROODDUUCCTTSS

Safe use of sprayers is dependent on the user, who must take the usual precautions when he is handling

plant protection products and working with machine. It is, for example, essential to be aware of the non-

compatibility of various different products used and be careful to read the product maker’s instructions. The

sprayer must be carefully cleaned after each use as chemical residues can damage the spray circuit.

Decree n° 92-1261 of 03 Décembre 1992.

Observe local legislation regarding chemical residues and mandatory decontamination methods. If in doubt

contact the authorities e.g. Department of Agriculture.

Do not store chemicals near the water. Store chemicals behind locked doors do not allow unauthorized per-

sons and children to access the chemicals.

11-55-11CCOONNTTAAIINNEERRSS

11-55-22SSTTOORRAAGGEE OOFF TTHHEE PPRROODDUUCCTTSS

11-55-33PPEERRSSOONNNNAA PPRROOTTEECCTTIIOONN

11-55-44PPAANNTT PPRROOTTEECCTTIIOONN CCHHEEMMIICCAA

ALPHA PLUS TWIN FORCE

11- 5

FFOORREEWWOORRDD

11-77 NNIITTRROOGGEENN AACCCCUUMMUUAATTOORR

O AER OPERATING INSTRUCTIONS CE 109294-1

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