HARBEN Eliminator VanPack Manual
Harben Inc.
P.O. Box 2250, Cumming, GA 30028
Toll Free: (800)-327-5387 Tel: (770)-889-9535 Fax: (770)-887-9411
email: sale[email protected]m web: www.harben.com
_________________________________________________________________________________________
Operation & Maintenance Manual
Original Instructions
Eliminator Van Pack
903-1315
Section 1 Introduction
Section 2 Scope of Supply
Section 3 Technical Data
Section 4 Operation
Section 5 Routine Maintenance
Section 6 Fault Finding
Section 7 Pump
Section 8 Engine
Section 9 Wiring and Circuit Diagram
Section 10 Parts List / Spares / Auxiliary components
Section 11 Service Documents
Section 12 Warranty & Certification
Section 13 Health & Safety Manual 903-1308
Read the Health and Safety Manual before
operating any equipment. Failure to do so could
cause serious injury or death.
2
Operation & Maintenance Manual for:
UNIT: Eliminator Van Pack R/1 (B11238/A)
ISSUE DATE: 6/20
ISSUE No: 3
AMENDMENTS
Change Changes Date Signature
1 NEW ADDITION 5/20 GT
2 Added Anti-Freeze System Pictures 6/20 GT
3 Updated manual to code 6/20 GT
3
1. Introduction
1.1. Contents
1. INTRODUCTION ........................................................................................................... 3
1.1. CONTENTS ................................................................................................................... 3
1.2. INTRODUCTION ............................................................................................................. 6
1.3. SCOPE OF THIS MANUAL ............................................................................................... 7
1.4. THE ELIMINATOR VANPACK ........................................................................................... 7
1.5. COMPOSITION OF THIS MANUAL..................................................................................... 8
2. SCOPE OF SUPPLY ..................................................................................................... 9
2.1. SCOPE OF SUPPLY ....................................................................................................... 9
2.2. VANPACK ASSEMBLY ................................................................................................... 9
2.3. DETAILED DRAWINGS ..................................................................................................10
3. TECHNICAL DATA ......................................................................................................14
3.1. TECHNICAL DATA ........................................................................................................14
3.1.1. PUMP DATA .............................................................................................................. 14
3.1.2. MAIN COMPONENTS .................................................................................................. 14
3.1.3. ANCILLARIES ............................................................................................................ 14
3.1.4. SERVICES REQUIRED ................................................................................................ 14
3.2. TECHNICAL DESCRIPTION ............................................................................................15
3.2.1. PRIMARY COMPONENTS ............................................................................................ 15
3.2.2. ENGINE MONITORING ................................................................................................ 15
3.2.3. DELIVERY HOSE REEL ............................................................................................... 15
4. OPERATION ................................................................................................................17
4.1. OPERATING CONDITIONS .............................................................................................17
4.2. DAILY CHECKS ............................................................................................................17
4.3. PRE-START CHECKS & BLEED PROCEDURE ..................................................................18
4.4. STARTING THE ENGINE & SETTING THE OPERATING PRESSURE .....................................19
4.5. PRE-START CHECKS & PROCEDURES ...........................................................................20
4.5.1. STARTING THE ENGINE .............................................................................................. 20
4.5.2. CHECKING THE OPERATING PRESSURE WITH A NOZZLE FITTED ................................... 21
4.5.3. CHECKING THE OPERATING PRESSURE WITH A GUN FITTED ........................................ 22
4.6. REMOTE OPERATION STARTING PROCEDURE ................................................................23
4.6.1. STARTING THE ENGINE .............................................................................................. 23
4.7. RAPID SHUTDOWN .......................................................................................................25
4.8. AUTOMATIC SHUTDOWN ..............................................................................................25
4
4.9. HOSE REEL WINDING AND UNWINDING .........................................................................25
4.10. FROST PRECAUTIONS ................................................................................................26
5. ROUTINE MAINTENANCE ...........................................................................................28
5.1. MAINTENANCE PROCEDURES .......................................................................................28
5.2. GEARBOX LUBRICATING CHART – SPECK NP25 ...........................................................29
5.3. GENERAL TORQUE SETTINGS .......................................................................................30
5.4. DAILY MAINTENANCE ...................................................................................................31
6. FAULT FINDING ..........................................................................................................33
6.1. EQUIPMENT FAULT FINDING .........................................................................................35
6.2. SELECTOR FAULT FINDING ...........................................................................................35
7. PUMP ...........................................................................................................................36
8. ENGINE ........................................................................................................................37
9. CIRCUIT AND WIRING DIAGRAMS ............................................................................38
10. PARTS LISTS / SPARES .............................................................................................42
10.1. INTRODUCTION ..........................................................................................................42
10.2. ORDERING SPARE PARTS ..........................................................................................42
10.3. ACCESSORIES & CONSUMABLES ................................................................................43
10.3.1. ROUTINE MAINTENANCE ............................................................................................ 43
10.3.2. CONSUMABLES ......................................................................................................... 43
10.3.3. ACCESSORIES .......................................................................................................... 43
10.4. PARTS LIST ...............................................................................................................45
10.5. HYDRAULIC DIVERTOR VALVE ASSEMBLY ...................................................................51
10.5.1. RECOMMENDED TOOLS ............................................................................................. 51
10.5.2. SERVICE KITS ........................................................................................................... 51
10.6. TO DISMANTLE ..........................................................................................................52
10.7. TO ASSEMBLE ...........................................................................................................52
11. SERVICE DOCUMENTS ..............................................................................................57
11.1. SERVICE CHECKLIST ..................................................................................................57
11.2. SERVICE LOGBOOK ...................................................................................................58
12. WARRANTY .................................................................................................................59
12.1. WARRANTY OF NEW PRODUCTS: ................................................................................59
12.2. WARRANTY OF SPARE PARTS: ...................................................................................59
12.3. LIMITATIONS OF WARRANTY:......................................................................................61
5
6
1.2. Introduction
Please ensure that you read this Operation & Maintenance Manual in conjunction with the
Health & Safety Manual before operation.
Within this manual, the health and safety risks are highlighted with specific symbols. These
will be referenced to sections within the Health and Safety Manual which you are required to
read. The sections to refer to in the manual will be labelled at the end of the highlighted
statement (Ex. H&S Section 2). There are three symbols that will be used to differentiate the
levels of severity. They are as follows:
o : This is the symbol for . This means that if an accident were to happen,
it would cause minor to moderate injury.
o : This is the symbol for . This means that if an accident were to happen,
it could result in a serious injury or possible death.
o : This is the symbol for . This means that if an accident were to happen,
it will result in death or serious injury. This will only be shown for the most extreme
cases.
It is imperative that these symbols are paid attention to as to avoid any sort of injury.
Notices
Carefully read the notices of this manual because they give important information concerning
safe installation, use and maintenance; familiarise yourself with the workings of the machine
to rapidly switch it off and eliminate pressure.
This manual is an integral and essential part of the product; it must be consigned to the user
to ensure the training/information for personnel.
The manufacturer does not assume responsibility for damage caused to persons, property or
to the machine, in the case of improper use. Carefully preserve this manual for any further
consultation.
Identify the model of your machine by reading the details on the identification plate. Upon
delivery, inspect the machine / accessories for any damage, which may occur during transport.
Always follow the recommended operating procedures. Do not misuse the
equipment as this could result in injury or mechanical breakdown!
7
1.3. Scope of this Manual
This manual provides operation and maintenance instructions for the unit. Where the unit has
been fitted with proprietary components, details of these are also included in this manual.
This manual is compiled to match the Scope of Supply detailed in Section 2. All specifications,
descriptions and parts lists refer only to the components in the version of the unit detailed in
this scope of supply.
Maintenance instructions included in this manual include:
Routine maintenance to be carried out at specific times.
Maintenance of the high-pressure pump.
Repairs to the pump crankcase are not considered maintenance operations as these should
be undertaken only by Harben, their approved agents, or at least competent automotive
engineers.
1.4. The Eliminator Vanpack
Harben® drain vanpacks have been designed to the highest standards so that they will work
safely and reliably for many years. It is important that you take time to read the information
provided in this operation and maintenance manual so that you understand how to make the
most of the vanpack in accordance with the instructions. Harben® vanpacks are powerful
pieces of industrial equipment and should only be operated by competent users who
understand that serious injury or death can occur through misuse.
The Eliminator Vanpack is a highly versatile mobile high-pressure water jetting unit, which
offers the benefits of proven power pack and pump performance with a comprehensive range
of accessories.
Developed for a wide range of water jetting applications, the Unit has been meticulously
designed for safe and efficient use.
Additional accessories can be purchased from Harben®, such as: floor cleaners, jetting guns
and jet pumps which extend the range of work that can be carried out with the jetter. Safety
information relating to individual accessories is provided later in this section.
8
1.5. Composition of this Manual
This manual comprises the following further sections:
Section 2 Scope of Supply
This section defines the scope of supply of the equipment in compliance with the sales order.
Section 3 Technical Data
This section contains technical information about the unit.
Section 4 Operation
This section describes the recommended operating procedures for the unit.
Section 5 Routine Maintenance
This section details recommended routine maintenance requirements for the pump and unit.
Section 6 Fault Finding
Fault diagnosis tables for the pump, engine, and ancillaries.
Section 7 Pump
This section provides details of the pump and gearbox assembly.
Section 8 Engine
This section provides details about the engine.
Section 9 Circuit and Wiring Diagrams
This section includes the Hydraulic, Water and Electrical circuits including engine controller &
wiring loom.
Section 10 Parts List / Spares
How to identify and order spares
Section 11 Service Documents
Service logbook and checklist.
Section 12 Warranty & Certification
Section 13 Health & Safety Manual 903-1308
This manual details health and safety considerations in general and specific to water jetting
equipment.
9
2. Scope of Supply
2.1. Scope of Supply
Unit: ELIMINATOR VANPACK
2.2. Vanpack Assembly
The General Arrangement drawing: 003-295, defines the components of the Eliminator
Vanpack mounted Pump Assembly as follows:
Water is fed from a “mains” supply through a manual low-pressure inlet hose reel into a plastic
water storage tank. The tank supplies the pump with a positive head of pressure via an inline
Hypro strainer that filters the water to approximately 177 microns, (Pump is specified at
200microns)
The Speck high-pressure plunger pump is driven by a Kubota D1105-E4B-EU-X1 18.5kW
Stage 5 C-TXT industrial diesel engine through a Speck NP25 gearbox.
The water is directed by an electrically controlled Hydraulic diverter valve, to a hydraulically
driven hose reel c/w 300’ of ½” hose, or at low pressure ‘dumped’ back to tank.
The system is protected from over pressurisation by means of a Hawk safety relief Valve.
The system pressure can be adjusted by means of a Speck UL221 Unloader Valve.
The engine and system pressure can be monitored at the control panel situated at the rear of
the van.
10
2.3. Detailed Drawings
Detailed drawings and parts lists for the above components are provided as follows:
The Speck Pump is detailed in Section 7.
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