HANGCHA XF Series Guía de inicio rápido
XF series
OPERATION MANUAL
1.0t-X5.5T XF series Internal Combustion
Counterbalanced Forklift Truck
Operational and
Maintenance Manual
Original Instruction
HANGCHA GROUP CO., LTD
04/2018
I
Foreword
1-x5T XF series internal combustion forklift is a new developed forklift of Hangcha
Group, it owns characteristics as energy conservation and environment protection,
novel structure and superior performance. This manual introduces safety,
operation, transportation, lubrication, brief structure and maintenance method of
trucks. Driver, maintenance personnel and equipment manager must read and
comprehend this manual before use.
Because of the update and improvements of our products, there may be some
differences between this operation manual contents and your forklift truck.
Illustration adopted by this manual may vary from your truck structure.
This manual is also available for container forklift and forklift equipped with
attachment.
Please contact Hangcha Group or your sales agent if you have any questions
regarding this manual.
© 04/2018 HANGCHA GROUP CO., LTD
II
Content
I. General rules·······················································································1
II. Name of main parts or component···························································3
1. Instruments···················································································4
2. Controls and switches·····································································9
3. Truck body and others ··································································14
III. Safety rules······················································································19
IV. Maintenance····················································································24
1. Daily maintenance（8hours）························································24
2. Weekly maintenance（40hours）···················································28
3.Monthly maintenance（166hours）··················································34
4.Every half year maintenance (1000 hours)·········································37
5.Annual maintenance (2000 hours)····················································39
6.Others························································································40
V. Structure and stability of truck ······························································43
VI. Operation························································································45
1. Start-up······················································································45
2. Travel························································································45
3. Pick up ······················································································46
4. Stacking load ··············································································46
5. Remove load ··············································································47
VII. Parking··························································································48
1. Parking daily···············································································48
2. Park the truck for a long time··························································48
3. Running after storing for a long time ················································49
VIII. Maintenance ··················································································50
1. Preventive maintenance schedule···················································50
2. Torque Specifications····································································59
3. Periodic replacement of key safe parts·············································60
4. Table for the oil used in the truck·····················································61
5. Lubrication system drawing····························································65
IX. Labels：Stick various nameplate and mark at different position of the truck ·66
X. Truck transporting, lifting, towing ··························································72
XI. Model meaning ················································································73
XII. Main technical performance parameter ················································79
XIII. Cab and overhead guard································································ 109
XIV. Operation and notice about LPG forklift············································· 114
III
XV. Operational method of lead acid battery············································· 125
XVI. Use, installation and safety rules of attachment ·································· 129
XVII. Description of OPS System···························································· 131
XVIII. Relevant safety command and standard·········································· 133
XVI.Maintenance record ······································································· 137
1
I. General rules
To keep the truck and you safe, obey these rules below:
1. Only trained and authorized operators shall be permitted to operate the truck.
2. Before starting truck you should check all control and alarm devices; if any are damaged, DO
NOT operate until it is repaired.
3.When carrying a load, do not overload. The forks should insert in the load completely and evenly.
It is not permitted use only one fork to load.
4. You should operate the truck smoothly when starting, turning, traveling, braking and parking. On
a slick or wet road, decrease speed when turning.
5. Lower the forks and tilt the mast backwards when traveling with a load.
6. If the slope angle is bigger than 10%, travel forward up slope and backward down slope. Never
turn sideways or stack load on an incline.
7. Be aware of bystanders, barriers, potholes and overhead clearances.
8. DO NOT allow passengers or persons to stand on the fork.
9. DO NOT stand or walk under the fork.
10. DO NOT operate the truck or attachment from any position except the operator‘s seat.
11. DO NOT carry the load unpackaged. Be careful when carrying large loads.
12. Take care not to lose load when lift height is higher than 3 meters, take protective measures if
necessary.
13. Travel with load as low as possible and tilt back the mast.
14. When driving over a dock-board or bridge-plate, be careful and drive slowly.
15. Make sure that there is no naked flame near the area, never smoke. The driver should not
remain seated when adding fuel.
16. Treat the truck with attachments as a loaded truck
17. When leave the truck, you should put the forks down, make the shift lever in neutral, shut down
the engine and cut the power. When parking on a grade, make sure to tighten the brake lever. If
necessary, use a block when parking on a grade for a long time.
18. If the truck suddenly gets out of order, or for leakage of electrolyte, hydraulic oil or brake oil
when lifting goods or grade climbing, leave truck in safe state and contact service technician
immediately.
19. During installation and assembly, there will be noise and vibration. Please choose the right tool
and assembly method. Minimize the noise and vibration as soon as possible to reduce noise
pollution.
20. The work road surface for forklift should be stable and free of litter, preferably cement, blacktop
or concrete. If there is snow, ice, water or other eye irritants, protect against these and resume
work.
21. Move the truck to the place where respects traffic when it anchors. If the reason is brake or turn
system, move it by a suitable truck (Refer to the part of truck carrying); other reasons, use a
suitable truck to move, tie the cord outside of truck. Please abide by the traffic regulations when
moving the truck on roads.
22. DO NOT operate the truck or load cargo after removing the hood, water tank cover board,
overhead guard, or load backrest of mast.
23. Make sure there is enough light around the work area. At night, use the head lamps.
24. Handle with automatic pitch fork of the forklift when the load must not make lateral operation, so
as not to lose balance and forklift components of the damage caused.
25. 5-10 t trucks are equipped with energy accumulator, which offers at least one time emergency
braking after engine off. In order to ensure your safety, please carefully read and strictly carry out
relevant accumulator operation.
26. Before hydraulic oil temperature rises, do not tilt the mast forward, backward or lift the mast to
the limit when in idling.
27. No modifications or alterations to a powered industrial truck, which could affect, for example,
capacity, stability or safety requirements of the truck, shall be made without the prior written
approval of the original truck manufacturer, its authorized representative, or a successor thereof.
2
This includes changes affecting, for example, braking, steering, visibility and the addition of
removable attachments. When the manufacturer or his successor approves a modification or
alteration, the manufacturer or successor shall also make and approve appropriate changes to
the capacity plate, decals, tags and operation and maintenance handbooks.
28. In the event the truck manufacturer is no longer in business and there is no successor in the
interest to the business, the user may arrange for a modification or alteration to a powered
industrial truck manufacturer and the user shall:
(1) Arrange for the modification or alteration to be designed, tested and implemented by an
engineer(s) expert in industrial trucks and their safety;
(2) Maintain a permanent record of the design, test(s) and implementation of the modification or
alteration;
(3) Approve and make appropriate changes to the capacity plate(s),decals, tags and instruction
handbook;
(4) Affix a permanent and readily visible label to the truck stating the manner in which the truck
has been modified or altered together with the date of the modification or alteration, and the
name and address of the organization that made the modification or alteration.
3
II. Name of main parts or component
1. Fork
2. Load backrest
3. Tilt cylinder
4.Mast
5.Lift cylinder
6. Steering wheel
7. Overhead guard
8. Seat
9. Cover hood
10. Counterbalance weight
11. Rear wheel
12. Truck frame
13. Front wheel
4
1. Instruments
1.0t-3.5t forklift (Except W43)instrument LCD
4.0t-x5.5t W34,W35 forklift instrument LCD
A.Water temperature gauge
B.Fuel gauge
C.Timer
D.Accumulator warning indicator
E. Neutral position start-up
indicator
F. OPS indicator
G.Transmission oil temperature
warning light
H. Parking indicator
I. Preheat indicator light
J. Oil water seperator Indicator light
K.Engine oil pressure warning light
L. Charging indicator light
M. Left turning indicator
N. Right turning indicator
1.0t-3.5t W43 forklift instrument LCD
A. Water temperature gauge
B.Fuel gauge
C.Timer
E. Neutral position start-up
indicator
F. OPS indicator
G. Transmission oil temperature
warning light
H. Parking indicator
I. Preheat indicator light
K. Engine oil pressure warning light
L. Charging indicator light
M. Left turning indicator
N. Right turning indicator
P. Engine fault indicator
Q. Severe warning indicator
5
4.0t-x5.5t W58 forklift instrument LCD
4.0t-x5.5t W57,W24,W68 forklift instrument LCD
A. Water temperature gauge
B.Fuel gauge
C.Timer
E. Neutral position start-up
indicator
G. Transmission oil temperature
warning light
H. Parking indicator
I. Preheat indicator light
K. Engine oil pressure warning light
L. Charging indicator light
M. Left turning indicator
N. Right turning indicator
O. Air filter indicator
P. Engine fault indicator
Q. Severe warning indicator
6
Instrument of the state shown in Figure
Water temperature gauge [A]
This gauge indicates the oil temperature in
the torque converter transmission box when
the key is at ┃(ON) position. In normal status,
LED Displayed in the range of 40 ℃-110 ℃
Caution
If LCD display in the red zone , please stop the
truck at once. Decrease the engine speed to
make the engine cool. Check the cooling fluid if
enough and the fan belt‘s elasticity if fit.
Fuel gauge [B]
The gauge indicates the fuel level in the tank
when the key is at ┃(ON) position.
Suggest filling up the fuel tank after work
every day.
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1
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1
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