Hammer HNC3 825 Guía rápida

Operating instructions

Keep this manual to hand and in good condition for future reference!

Please read this operating manual carefully before using the machine!

Translation of the original operating instructions

HNC3 825 /

HNC3 825 perform

CNC Machining Centre

500034-900A, 5, en_GB

FELDER KG

KR-Felder-Straße 1,A-6060 HALL in Tirol, AUSTRIA

Telephone: +43 5223 5850 0

Email: info@felder-group.com

Internet: www.felder-group.com

HNC3 825 / HNC3 825 perform

Table of contents

1 Information about the manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Symbol legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Contents of the operating manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Liability and warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Copyright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Responsibilities of the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Requirements of the personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Making changes and modifications to the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Work safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6.1 Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6.2 Mandatory safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7 Residual risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7.1 Transport, setup, installation and disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.7.2 Operate, maintain and troubleshoot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.8 Foreseeable misuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 Technical information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 Technical information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.2 Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3 Operation and storage conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.4 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.5 Dust extraction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.6 Dust emission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.7 Noise emissions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5 Machine overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.1 Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.1.1 Main switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.1.2 Emergency stop button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.1.3 Protective housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.2 Pictograms, signs and labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3 Information on the machine data plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6 Transporting, packing, storing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1 Transport inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.3 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table of contents

7 Setup and installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.1 Unpack machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7.2 Remove transport bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.3 Commission the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.4 Mount the extraction hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7.5 Mount the perform extraction hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.6 Attach the dust extraction hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7.7 Connect electrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.8 Mount the router motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

7.9 Install software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.10 Integrate external software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8 Adjustments and tool changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.1 Mounting the router tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.2 Adjust the extraction hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.2.1 Adjust the perform extraction hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.3 Assemble and load the grease gun. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9 Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.1 Switch on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.2 Operate machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

9.3 Switch off the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.4 Processing information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.4.1 Compensate for any bend in the workpiece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.4.2 Influence of the tool on working accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

10 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.1 Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.2 Lubricate the drive spindles and guiding carriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.3 Check / replace the drive belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

10.4 Check protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

11 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

11.1 What to do in the event of malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

11.2 What to do after rectifying the fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

11.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

12 About spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

13 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

HNC3 825 / HNC3 825 perform

Information about the manual

1 Information about the manual

1.1 Symbol legend

Safety instructions

Safety instructions in this manual are indicated with symbols. The safety instruc-

tions are introduced by key words which state in words the extent of the hazard.

Comply with safety instructions under all circumstances, and act with care in order

to avoid accidents, personal injury, or material damage.

DANGER

… indicates a situation of immediate danger which will result in

death or severe injuries if it is not avoided.

WARNING

… indicates a situation of possible danger which can result in

death or severe injuries if it is not avoided.

CAUTION

… indicates a situation of possible danger which can result in

minor or slight injuries if it is not avoided.

NOTICE

… indicates a situation of possible danger which can result in

material damages if it is not avoided.

Tips and recommendations

… emphasises useful tips and recommendations as well as infor-

mation for efficient and trouble-free operation.

Symbols Explanation

Result is okay.

Result is not okay.

Procedure if result is not okay.

Information about the manual

1.2 Contents of the operating manual

●This operating manual describes the safe and proper use of the machine.

●All specified safety information and instructions as well as the local accident

prevention regulations and general safety regulations applicable to the area

of use must be adhered to.

●All instructions in this manual must be strictly followed without exception.

●The operating manual is an integral part of the machine. It must therefore be

kept in the direct vicinity of the machine and be accessible at all times.

●The operating manual must always accompany the machine.

1.3 Liability and warranty

●The contents and instructions in this manual have been compiled in consider-

ation of current regulations and state-of-the-art technology as well as based

on our know-how and experience acquired over many years.

●The manufacturer shall not be liable for damage and/or faults resulting from

the disregard of instructions in the manual.

●The text and images do not necessarily represent the exact product that has

been delivered. The images and graphics are not depicted on a 1:1 scale.

The product that has been delivered, may have custom-built specifications,

add-on options or recent technical modifications and may therefore deviate

from the descriptions, instructions and images contained in the manual.

●We reserve the right to make technical changes to the product in order to

improve the properties of use and further product development.

●The guarantee period is in accordance with national guidelines. Details may

be found on our website, www.felder-group.com.

●Should any questions arise, please contact the manufacturer.

1.4 Copyright

●This instruction manual is to be treated as confidential. It is intended solely

for those people who are to work on or with the machine.

●All descriptions, texts, drawings, photos and other depictions are protected

by copyright and other commercial laws.

●Any unauthorised use is prohibited.

●This manual, in its entirety or parts thereof, may not be transferred to

third parties or copied in any way or form, and its contents may not be

used or otherwise communicated without the express written consent of the

manufacturer. Infringement of these rights may lead to a claim for compensa-

tion. The right to further claims is reserved.

●We reserve all rights in exercising commercial protection laws.

HNC3 825 / HNC3 825 perform

Information about the manual

1.5 Training

●All those appointed to work on or with the machine must have fully read and

understood the manual before commencing any work. This requirement must

be met even if the appointed person is familiar with the operation of such a

machine or a similar one, or has been trained by the manufacturer.

●Knowledge about the contents of this manual is a prerequisite for protecting

personnel from hazards and avoiding mistakes so that the machine may be

operated in a safe and trouble free manner.

●It is recommended that the operator requests proof from the personnel that

the contents of the manual have been read and understood.

Safety instructions

2 Safety instructions

2.1 Intended use

●The machine described in this manual is intended solely for the processing

of wood, synthetic materials, and similar machinable materials. Operational

safety is only guaranteed when the machine is used for the intended pur-

poses.

●Any use, other than that of the machine‘s intended purpose shall be consid-

ered improper and is therefore not permitted. All claims regarding damage

resulting from improper use that are made against the manufacturer and its

authorised representatives will be rejected.

●The operator is solely liable for any damage that results from improper use

of the machine.

●The term “proper use” also refers to correctly observing the operating con-

ditions as well as the specifications and instructions in this manual. The

machine may only be operated with parts and accessories recommended by

the manufacturer.

●The machine described in this manual is intended solely for private sector

use and for individual or small production series in the commercial sector.

2.2 Responsibilities of the operator

●This manual must be kept in the immediate vicinity of the machine.

●The manual must be accessible at all times to all persons working on or with

the machine.

●The machine may only be operated if it is in proper working order and in

safe condition.

●The general condition of the machine must be checked and the machine

must be inspected for visible defects each time before it is switched on.

●Do not leave the machine running unattended.

●Secure the switched-off machine against unauthorised operation (padlock on

the main switch, remove the key from the operating mode selector switch,

block off the area around the machine, pull out the mains plug etc.).

●In addition to the safety advice and instructions specified in this operating

manual, any local accident prevention regulations and general safety regula-

tions applicable to the machine's area of use, as well as any applicable

environmental protection regulations, must be observed and complied with.

●The operator and designated personnel are responsible for the trouble-free

operation of the machine as well as for clearly establishing who is in charge

of installing, servicing, maintaining and cleaning the machine. Keep children

away from machines, tools and accessories.

2.3 Requirements of the personnel

●Only authorised and trained personnel may work on and with the machine.

"Qualified personnel" is a term that refers to those who – due to their

professional training, know-how, experience, and knowledge of relevant reg-

ulations – are in a position to assess delegated tasks and recognise potential

risks.

●Personnel must be briefed about all functions and potential dangers of the

machine.

HNC3 825 / HNC3 825 perform

Safety instructions

●If the personnel lack the necessary knowledge for working on or with the

machine, they must be trained. Responsibility for working with the machine

(installation, service, maintenance, overhaul) must be clearly defined and

strictly observed.

●Only those people who can be expected to carry out their work reliably may

be given permission to work on or with the machine.

●Personnel must refrain from working in ways that could harm others, the

environment or the machine itself.

●It is absolutely forbidden for anyone who is under the influence of drugs,

alcohol or reaction-impairing medication to work on or with the machine.

●When appointing personnel to work on the machine, it is necessary to

observe all local regulations regarding age and professional status.

●The machine may only be operated by an adult, that is without mental

limitations or under the supervision of such a person.

●All operators must ensure that unauthorised persons are kept at a safe dis-

tance from the machine.

●Personnel are obliged to immediately report any irregularities with the

machine that might compromise safety to the operator.

2.4 Making changes and modifications to the machine

●In order to avoid potential hazards and to ensure optimum performance, no

modifications, alterations or changes may be made to the machine that have

not been explicitly approved by the manufacturer.

●All the pictograms, signs and labels affixed to the machine must be kept

visible, readable and may not be removed.

●Pictograms, signs and labels that have become damaged or unreadable

must be replaced promptly.

2.5 Work safety

●Following the safety advice and instructions given in this manual can prevent

bodily injury and material damage while working on and with the machine.

●Failure to observe these instructions can lead to bodily injury and damage to

or destruction of the machine.

●Disregard of the safety advice and instructions given in this manual as well

as the accident prevention regulations and general safety regulations appli-

cable to the operative range of the machine shall release the manufacturer

and their authorised representatives from any liability and from any compen-

sation claims.

2.6 Personal protective equipment

When using the machine, the operator must wear suitable personal protective

equipment, as there are machine elements or media that can be dangerous.

Safety instructions

2.6.1 Prohibitions

It is forbidden to wear loose clothing, wide sleeves, too long and wide trousers,

shirts etc. when working with the machine. It is forbidden to wear belts, scarves,

ribbons, back straps, necklaces, bracelets, open long hair without a hairnet etc.

when working with the machine. These elements may become caught in the

moving parts of the machine and pose a considerable danger. Operators are

strictly forbidden to wear moccasins, clogs, crocs, slippers or any other footwear

which jeopardises their freedom of movement or stability.

When working on or with the machine, the following must be strictly observed:

Note

Long, loose hair is forbidden.

With long hair and beards a hair net must be worn.

Wearing of jewellery (Necklaces, watches, rings, long earrings

etc.) forbidden!

2.6.2 Mandatory safety equipment

When working on or with the machine, the following must always be worn by

personnel:

Note

Protective clothes:

Sturdy, tight-fitting clothing (tear-resistant, no wide sleeves, etc.)

Protective footwear:

To protect the feet from heavy falling objects and prevent sliding

on slippery floors.

Heat-resistant and media-resistant protective gloves:

Protection from cuts, skin damage and burns.

●Handling of hot components.

●Handling of working materials hazardous to health.

●Handling of chemicals.

Respiratory protection:

Protection from harmful fumes and dusts. Observe the safety data

sheets of the media used.

●Handling of diverse adhesives (e.g.: PUR).

●Dust-producing activities.

●Maintenance work.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Herramientas eléctricas de Hammer

Hammer

Hammer HB 450 Manual de usuario

Hammer

Hammer K3 winner Manual de usuario

Manuales populares de Herramientas eléctricas de otras marcas

AEG

AEG OMNI-JS Manual de usuario

SIP

SIP 01533 Manual de usuario

Ribimex

Ribimex PRS499 Manual de usuario

3M Fiber Optic Connector Crimp Tool Manual de usuario

Ryobi

Ryobi P524 Manual de usuario

ROJEK

ROJEK FSN 300A Manual de usuario

Kemper

Kemper 1740PRO Manual de usuario

WABCO

WABCO OptiTire Manual de usuario

EINHELL

EINHELL TE-MS 18/210 Li Manual de usuario

Orgapack

Orgapack OR-T 85 Guía rápida

TOUGHCUT

TOUGHCUT Diamond 400 Manual de usuario

Yaros

Yaros PB-3603 Manual de usuario

Fein

Fein BSS 2.0 E Guía de configuración

Baileigh Industrial

Baileigh Industrial SS-2725 Manual de usuario

Milwaukee

Milwaukee 2674-20 Manual de usuario

Fein

Fein BLs 1.6 Manual de usuario

Princess

Princess Electric Multi Sharpener Manual de usuario

FOREDOM

FOREDOM K.1050 Manual