Hakko Electronics 850D Manual de usuario

●

Thank you for purchasing the Hakko 850D SMD Rework

Station. This unit features digital control and display of hot

air temperature.

lease read this manual before operating the Hakko 850D.

Keep this manual readily accessible for reference.

●

SMD Rework Station

TABLE OF CONTENTS

ACKING LIST / S ECIFICATIONS ..................................................... 1

SAFETY INSTRUCTIONS .................................................................... 2

ART NAMES....................................................................................... 3

RE ARATION: ASSEMBLY AND ELECTRICAL CONNECTION ....... 4

O ERATION ......................................................................................... 5

ARAMETERS / INITIAL RESETTING ................................................ 7

USE ...................................................................................................... 8

MAINTENANCE / INS ECTION ........................................................ 10

ERROR MESSAGES ......................................................................... 11

TROUBLESHOOTING ....................................................................... 12

O TIONAL NOZZLE .......................................................................... 13

ARTS LIST / STATION ...................................................................... 15

HAND IECE ................................................................ 17

WIRING DIAGRAM ............................................................................ 18

SPECIFICATIONS

Name

ower consumption

Hakko 850D

120V-410 W

ower consumption

Capacity

Control temperature

Outer dimensions

(l × w × h)

Weight (w/o cord)

30 W

23 /min (max.)

100 – 450°C/212 – 842°F

(sensor)

263 × 160 × 148 mm

(10.4 × 6.3 × 5.8 in.)

4.7 kg (10.36 lb.)

● Station

ower

consumption

Total length

(w/o cord)

Weight

(w/o cord)

120V-380 W

200 mm (7.9 in.)

200 g (0.44 lb.)

● Handpiece

* This product is ESD-protected.

* Specifications and design subject to change without notice.

PACKING LIST

Hakko 850D station .............................................. 1

Handpiece holder ................................................. 1

Control card......................................................... 1

Card chain ............................................................ 1

F pick-up ............................................................ 1

F pick-up wire .................................................... 1

Instruction manual ................................................ 1

* This product does not include a nozzle. A large

selection of nozzles is available for the Hakko 850D.

Select the nozzle or nozzles suitable for the work

to be performed.

Card chain

Control

card

Hakko 850D station

Handpiece

Handpiece holder

F pick-up

F pick-up wire

SAFETY INST UCTIONS

WA NING

Warnings and cautions are placed at critical points in this manual to direct the operator's

attention to significant items. They are defined as follows:

WA NING: Failure to comply with a WARNING may result in serious injury or death.

CAUTION: Failure to comply with a CAUTION may result in injury to the operator,

or damage to the items involved. Two examples are given below.

NOTE : A NOTE indicates a procedure or point that is important to the process being describe.

EXAM LE : AN EXAM LE is given to demonstrate a particular procedure, point or process.

● Be sure to comply with following WA NINGS and CAUTIONS for your safety.

WA NING

●Be sure not to operate the unit with any combination of temperature and air flow settings that

makes the thermal protector trip (the heater lamp turns off during use). This could damage the unit.

CAUTION

When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 450°C

(212 to 842°F). To avoid injury to personnel or damage to items in the work area, observe the

following:

●Do not direct the hot air toward personnel or touch the metal parts near the nozzle.

●Do not use the product near combustible gases or flammable materials.

●Advise those in the work area that the unit can reach very high temperatures and should be

considered potentially dangerous.

●Turn the power OFF when no longer using the Hakko 850D or when leaving it unattended.

●Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.

● To prevent accidents and failures, be sure to take the following precautions:

●Do not strike the handpiece against hard surfaces or otherwise subject it to physical shock.

●Be sure the unit is grounded. Always connect power to a grounded receptacle.

●Do not disassemble the pump.

●Do not modify the unit.

●Use only genuine Hakko replacement parts.

●Do not bend or damage the control card. If the card does become damaged, do not force the

card into the station slot.

●Do not wet the unit or use the unit with wet hands.

●Remove power cord by holding the plug – not the wires.

● After using, do not turn the power OFF until “ -S” is displayed on the temperature display.

●Make sure the work area is well ventilated.

●The Hakko 850D is not intended for use by children or infirm persons without supervision.

●Children should be supervised to ensure that they do not play with the Hakko 850D.

PA T NAMES

Station

Handpiece

Temperature setting section

Power switch

Airflow control knob

Sensor (internal)

Start button

Handpiece holder

mounting screw

Handpiece holder

mounting screw

Heater

indicator lamp

Jack for optional

foot-switch

Handpiece holder

Fuse

Nozzle (not included)

This jack is for the foot-

switch only. Do not

connect any other device.

CAUTION

AIR CONTROL

TEM ERATURE RANGE 100-450°C

212-842°F

OWER

TEM CONTROL

DOWN

F pick-up with (S) wire

(Width of wire 14mm (0.55in.))

F pick-up wire (L)

(Width of wire 30mm (1.18in.))

Accessories

P EPA ATION: ASSEMBLY AND ELECT ICAL CONNECTION

Preparation: Assembly and Electrical Connection

A. Station Assembly

● Attach the handpiece holder.

Remove the handpiece holder mounting screw

from the side of the station. Attach the

handpiece holder to the station. (Figure 1)

(The handpiece holder can be installed on

either the left or right side.)

B. Handpiece Assembly

● Attach the nozzle.

Loosen the nozzle mounting screw. Attach the

nozzle as shown in the drawing.

(Figure 2)

C. Electrical Connection and

Power ON

1. lace the handpiece on the holder. (Figure

2. lug the power cord into a grounded wall

socket.

3. Turn the power switch ON.

Tighten the nozzle

mounting screw.

(Figure 1)

(Figure 2)

(Figure 3)

Inside screw

When installing an optional

nozzle to the Hakko 850D, do

not remove this inside screw.

CAUTION

This product is ESD-protected. Be sure to use a grounded

wall socket.

(Figure 4)

CAUTION

When not in use, place the

handpiece on the holder.

●Air Blow

1. Start

ress the Start button on the handpiece (or

the foot-switch) to start the flow of air. The

hot air blows from the tip of the nozzle, and

the temperature is controlled according to

the temperature setting.

2. Stop

ress the Start switch again. ower to the

heater is shut off and cooling begins. When

the temperature falls to 200°C (392°F), the

air stops blowing and the temperature

display reads .

NOTE:

If power is turned off after use, there will be no cool-

down. Automatic cool-down is only initiated by the

second activation of the Start switch.

CAUTION

Do not stop the hot air by turning

the power switch OFF.

CAUTION

To avoid damage to the equipment, do not turn the power

switch OFF until appears on the display.

OPE ATION

●Control card

Each Hakko 850D comes with a small card,

which inserts in the control slot in the front of

the unit. This card is used when entering data

for the process control functions. Any Hakko

850D card can be used with any Hakko 850D

SMD rework station.

Using the control card

The control card is used when a value is to be

changed or data are to be entered. The Hakko

850D will operate normally with the card

inserted. Remove the control card to lock the

data.

Setting/Changing the Temperature

CAUTION

The temperature setting range is 100 – 450°C (212 – 842°F).

●Attempt to enter a value outside the setting range will cause the display to begin flashing the HUNDREDS digit again.

Reenter a correct value.

●Both the display temperature and the temperature setting are the temperature at the sensor. (Even with the same

temperature setting, the temperature of the hot air differs depending on the nozzle size.)

Example: Change the temperature setting from 300 to 450°C.

ress the button once.

ress the or button.

ress and hold the button

for more than one second.

ress the button once.

DOWN

ress the or button.

DOWN

1. Insert the control card into the slot in the

front of the unit.

2. Press the on temperature setting

section for more than one second.

●The station goes into temperature setting

mode and the HUNDREDS digit flashes on

the display, indicating that the HUNDREDS

digit can be entered.

NOTE: It can be flashing even though no card in the

unit, but the temperature cannot be set.

3. Enter the HUND EDS digit.

●Use the

and

DOWN

buttons to select the

desired value for the HUNDREDS digit.

Only 1, 2, 3, or 4 can be selected. (In °F

mode, 2, 3, 4, 5, 6, 7, and 8 can be

selected). When the desired value is

displayed, press the button. The TENS

digit begins to flash.

4. Enter TENS digit.

●Use the

and

DOWN

buttons to select the

desired value for the TENS digit. Any value

from 0 to 9 can be selected. When the

desired value is displayed, press the

button. The UNITS digit begins to flash.

5. Enter the UNITS digit.

●Select the desired value for the UNITS digit

in the same manner as for the TENS digit.

●ress the button.

●The temperature setting is stored in

memory. Heater control begins after the

new temperature setting is displayed.

Remove the control card.

CAUTION

If the power is turned OFF before the temperature

setting procedure is completed, the new setting value

will not be stored in memory. 6

●When the station enters power save time setting

mode, either

is displayed. Either 30

minutes or 60 minutes can be selected.

●ressing the

DOWN

button will cause

to be displayed alternately.

●ress the button to enter your selection. The

sensor temperature may now be displayed.

Sensor Temperature Display

CAUTION

If the power is turned OFF before the parameter

setting procedure is completed, the new setting

values will not be stored in memory.

●Initial eset

Turn the power switch ON while simultane-

ously pressing the

DOWN

, and

buttons on the temperature setting section.

The station will be reset to the following

initial values:

●No data entry is required.

The value displayed is the temperature currently

detected by the sensor.

●To end parameter input mode, press the button.

After displaying the temperature setting for two

seconds, the station returns to normal operation.

●Entering the Parameters The Hakko 850D has the following three parameters:

1) °C or °F temperature display selection

2) ower save time (select 30 or 60 minutes)

3) Sensor temperature display

Once the station enters parameter mode, set the

parameters in the order shown below. After all the

parameters have been set, normal operation will be

resumed.

°C (Celsius) or °F (Fahrenheit)

Temperature Display

1. Turn the power switch OFF .

2. Insert the control card into the slot in the unit.

3. ress and hold down the

and

DOWN

buttons on

the temperature setting section simultaneously and

then turn the power switch ON.

3. Continue holding down both buttons until the display

shows

(for Celsius) or

(for Fahrenheit).

When the display shows

, the station

is in the parameter input mode.

●ressing the

DOWN

button will cause

to be displayed alternately.

●ress the button to select the scale. The power

save time may now be entered.

Power Save Time

The power save function automatically turns

off the hot air when it has blown continuous-

ly for a specified amount of time. ower to

the heater is turned off and then the air is

stopped after the handpiece cools.

°C/°F selection

ower save time

Temperature setting

°C

30 minutes

300°C

PA AMETE S / INITIAL ESETTING

●QFP Desoldering

1. Set the temperature and adjust the air

flow control knob.

Set the temperature (refer to page 6) and

adjust the air flow control knob to desired

temperature and the level.

WA NING

If the thermal protector is tripped (the heater lamp

turns off during use), reduce the temperature setting

or increase the air flow. Be sure not to operate the

unit with temperature and air flow settings that

makes the thermal protector trip. This could damage

the unit.

2. Place the FP pick-up under the IC lead.

Slip the F pick-up wire under the IC lead.

(Refer to the photo shown.)

If the width of the IC does not match the size

of the F pick-up, adjust the width of the

pick-up by squeezing the wire. In case of

LCC or small components such as chip

resistors, desolder by using tweezers, etc.

3. Heating

Hold the handpiece so that the nozzle is

located directly over, but not touching the IC,

and allow the hot air to melt the solder. Be

careful not to touch the leads of the IC with

the nozzle.

4. emove the IC.

Once the solder has melted, remove the IC

by lifting the F pick-up.

5. emove any remaining solder.

After removing the IC, remove remaining

solder with a soldering iron and wick or

desoldering tool.

USE

AIR CONTROL

TEM ERATURE RANGE 100-450°C

212-842°F

OWER

TEM CONTROL

DOWN

Airflow control knob

USE

●QFP Soldering

1. Apply the solder paste.

Apply the proper quantity of solder paste

and install the SMD on the WB.

2. Preheat the SMD.

reheat the SMD as shown in the photo.

3. Soldering

Heat the lead frame evenly.

4. Cleaning

When soldering is completed, clean the

residual flux from the board with an

appropriate cleaner.

NOTE:

Soldering with hot air has many advantages, such

as the inherent ability to pre-heat the component

being replaced. As with any soldering process,

however, there is always the possibility of forming

solder balls, bridges between leads, and inadequate

solder joints. Always inspect the finished solder

joints for structural and electrical integrity.

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