Hafco HM-32 Manual de usuario
MILL DRILL
OPERATION MANUAL
Edition No :MD001
Date of Issue : 01/17
Model.
HM-32
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Instructions Manual for HM-32 (K012)
07/02/2018
2
OPERATION MANUAL
NOTE:
In order to see the type and model of the machine, please see the
specication plate. Usually found on the back of the machine. See
example (Fig.1)
Fig.1
MILL DRILL
MACHINE
HM-32
MODEL NO.
SERIAL NO.
DATE OF MANF.
Note:
is manual is only for your reference. Owing to the continuous improvement of
the machine, changes may be made at any time without obligation or notice. Please
ensure the local voltage is the same as listed on the specication plate before
operating this electric machine.
Distributed by
www.machineryhouse.co.nz
MACHINE DETAILS
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Instructions Manual for HM-32 (K012)
07/02/2018
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OPERATION MANUAL
C O N T E N T S:
1. GENERAL MACHINE INFORMATION
1.1 Specications.................................................................4
1.2 Standard Equipment....................................................4
1.3 Identication.................................................................5
1.4 Electrical Controls.........................................................6
1.5 Accessories.....................................................................6
2. SAFETY
2.1 Safety Requirements......................................................7
2.2 Power Supply................................................................10
2.3 Site Preparation............................................................10
2.3 Liing Instructions......................................................11
3. SETUP
3.1 Mounting e Mill Drill On Optional Stand..........11
3.2 Mounting To A Workbench.......................................12
3.2 Leveling.........................................................................12
4. OPERATION & TEST RUN
4.1 Test Run e Machine................................................13
4.2 Changing Spindle Speeds...........................................14
4.3 Basic Controls..................................................................15
5. MAINTAINANCE
5.1 Troubleshooting..........................................................16
5.2 Lubrication...................................................................17
5.3 Optional Accessories...................................................18
APPENDIX
A. Electrical Circuit Diagram...........................................19
Spare Parts..........................................................................20
Risk Assessment Sheets.....................................................25
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
Table Size 820 x 240mm
Column Type Ø 115mm
Spindle Taper 3MT
Longitudinal Travel (X-Axis) 540mm
Cross Travel (Y-Axis) 190mm
Vertical Travel (Z-Axis) 410mm
Type of Slides Dovetail
Spindle to Table 455mm
Quill Travel / Diameter 130mm / 75mm
roat Depth (max) 202mm
Tilting Head (Le~Right) Fixed
Tilting Head (Front~Back)) Fixed
Drilling Capacity 31.5mm
End Mill Capacity 22mm
Face Mill Capacity 80mml
Power Feed~Longitudinal (X-Axis) Optional
Table T-Slot 14mm
Work Table Load Capacity 50kg
Spindle Speeds (Steps/RPM) 12 (100~2150)
Motor Power 1.5kW / 2hp
Motor Voltage 240Volts
Overall Height 1100mm
Weight 295kgs
1.1. SPECIFICATIONS....
1.2. STANDARD EQUIPMENT
Drill Chuck & Arbour
3MT ~ 2MT Drill Sleeve
Face Cutter and Arbour
3” Tilt Vice
Safety Cutter Guard
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
1.3 IDENTIFICATION
A. ON/OFF Buttons
B. Drawbar & Cap
C. Belt Cover
D. Motor
E. Fine Downfeed Lock Knob
F. Coarse Downfeed Lever
G. Fine Downfeed Handwheel
H. Column
I. Quill Lock Lever
J. Longitudinal Handwheel
K. Cross Travel Lock
L. Longitudinal Travel Lock
M. Table Stop
N. Cross Travel Handwheel
O. Face Mill
P. Spindle
Q. Depth Stop
R. Table
S. Depth Scale
T. Headstock Elevation Crank (Fig. 2)
A
B
C
D
E
F
G
H
IJ
K
L
M
N
O
P
R
Q
S
T
Fig. 1
Fig. 2
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
2
3
4
1. Machine Vice
2. Face Mill and Arbour
3. Drill Chuck
4. Drill Chuck Key
5. Drill Dri
6. Hex Keys
7. 3mt - 2mt Drill Sleeve
8. Socket Spanner
9. Drill Chuck Arbour
5
6
7
8
9
1
1.5 ACCESSORIES
1.4 ELECTRICAL CONTROLS
A1 A2 A3 A4 A5
A1. Emergency Stop
A2. Emergency Stop Release
A3. Forward/Reverse Switch
A4. Start Button
A5. Stop Button
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
2.1 SAFETY REQUIREMENTS
OWNER’S MANUAL. Read and understand this
owner’s manual before using the machine.
TRAINED OPERATORS ONLY. Untrained op-
erators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
the machinery in areas that are wet, cluttered, or
have poor lighting. Operating machinery in these
areas greatly increases the risk of accidents and
injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of the
machinery. Never operate under the inuence of
drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touch-
ing live electrical components or improperly
grounded machinery. To reduce this risk, only
allow qualied service personnel to do electrical
installation or repair work, and always disconnect
power before accessing or exposing electrical
equipment.
EYE PROTECTION. Always wear approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from ying particles. Everyday
eyeglasses are not approved safety glasses.
WEARING PROPER APPAREL. Do not
wear clothing, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to
avoid accidental slips.
HEARING PROTECTION. Always wear
hearing protection when operating or observ-
ing loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools le
on machinery can become dangerous pro-
jectiles upon startup. Never leave drill chuck
keys, wrenches, or any other tools on machine.
Always make sure they are removed before
starting!
USE CORRECT TOOL FOR THE JOB. Only
use this machine for its intended purpose.
Do not force it or an attachment to do a job
for which it was not designed. Never make
unapproved modications. Modifying tools
or using it not as it was intended may result
in malfunction or mechanical failure that can
lead to personal injury or death!
AWKWARD POSITIONS. Keep proper
footing and balance at all times when oper-
ating the machine. Do not overreach! Avoid
awkward hand positions that make workpiece
control dicult or increase the risk of injury.
GUARDS & COVERS. Guards and covers
reduce accidental contact with moving parts
or ying debris. Make sure they are properly
installed, undamaged, and working correctly.
2. SAFETY
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OPERATION MANUAL
2.1 SAFETY REQUIREMENTS Cont.
FORCING MACHINERY. Do not force the
machine. It will do the job safer and better at
the rate for which it was designed.
NEVER STAND ON MACHINE. Serious
injury may occur if machine is tipped or if the
cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement
during operation greatly increases risk of injury
or loss of control. Before starting, verify the
machine is stable and mobile base (if used) is
locked.
USE RECOMMENDED ACCESSORIES.
Consult this owner’s manual or the manu-
facturer for recommended accessories. Using
improper accessories will increase the risk of
serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts are completely stopped
before walking away. Never leave machine run-
ning while unattended.
CHILDREN & BYSTANDERS. Keep children
and bystanders at a safe distance from the work
area. Stop using the machine if they become a
distraction.
MAINTAIN POWER CORDS. When
disconnecting machines from power, grab
and pull the plug and not the cord. Pulling
the cord may damage the wires inside. Do
not handle cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high trac areas, harsh chemicals,
and wet/damp locations.
MAINTAIN WITH CARE. Follow all main-
tenance instructions and lubrication sched-
ules to keep the machine in good working
condition.
Improperly maintained machine can mal-
function and could cause serious personal
injury.
CHECK DAMAGED PARTS. Regularly in-
spect the machine for any condition that may
aect a safe operation. Immediately repair or
replace damaged parts before operating the
machine.
DISCONNECT POWER FIRST. Always
disconnect the machine from the power
supply before making adjustments, changing
tooling, or servicing the machine. is pre-
vents an injury risk from unintended startup
or contact with live electrical components.
WARNING
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
2.1 SAFETY REQUIREMENTS Cont.
UNDERSTANDING CONTROLS. Make sure
you understand the use and operation of all
controls.
SAFETY ACCESSORIES. Always use a chip
guard in addition to your safety glasses when
milling to prevent bodily injury.
WORK HOLDING. Before starting the ma-
chine, be certain the workpiece has been prop-
erly clamped to the table. NEVER hold the
workpiece by hand when using the mill.
CHUCK KEY SAFETY. Always remove your
chuck key, drawbar wrench, and any service
tools immediately aer use.
CLEAN-UP. DO NOT Clear chips by hand. Use
a brush, and never clear chips while the mill is
turning.
CUTTING TOOL INSPECTION. Inspect
drills and end mills for sharpness, chips, or
cracks before each use. Replace dull, chipped,
or cracked cutting tools immediately. Handle
new cutting tools with care. Leading edges are
very sharp and can cause lacerations.
SPINDLE SPEEDS. Select the spindle speed
that is appropriate for the type of work and
material. Allow the mill/drill to gain full
speed before beginning a cut.
POWER DISRUPTION. In the event of a lo-
cal power outage during use of the mill, turn
OFF all switches to avoid possible sudden
start up once power is restored.
SPINDLE DIRECTION CHANGES. Never
reverse spindle direction when milling, bor-
ing, or facing a workpiece.
STOPPING SPINDLE. DO NOT stop the
mill/drill using your hand against the chuck.
DISCONNECT POWER. Make sure the mill
is turned o, disconnected from its power
source, and all moving parts have come to a
complete stop before starting any inspection,
adjustment, or maintenance procedure.
TOOL HOLDING. Always use the proper
tools for the material you are milling. Make
sure they are held rmly in the proper tool
holder for the job.
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Instructions Manual for HM-32 (K012)
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OPERATION MANUAL
2.2 POWER SUPPLY
Availability
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution, re, or equipment damage, installation work
and electrical wiring must be done by an electrician or qualied service personnel in accordance
with all applicable codes and standards.
Electrical Requirements
Nominal Voltage.........................................240V
Cycle............................................................50 Hz
Phase.............................................. Single-Phase
Power Supply Circuit............................10Amps
Full Load Amps...................................8.8 Amps
Motor Speed.......................................1400 RPM
Extension Leads
It is not recommend to use an extension cord with this machine. If you must use an extension
cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor
life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller
Any extension cord used with this machine must be approved.
It is recommended that the machine be plugged directly into a power point
It is recommended that the machine is anchored to the oor to prevent tipping or shiing. It also
reduces vibration that may occur during operation, Use the holes in the bottom of the cabinets as
guides for drilling holes in the oor and mount the stand.
e machine is best mount-
ed on a optional stand bolted
to the oor or concrete slab
(HAFCO M135A)
Masonry anchors with bolts are
the best way to anchor ma-
chinery, because the anchors
sit ush with the oor surface,
making it easy to unbolt and
move the machine later, if
needed. (Fig. 3)
2.3 SITE PREPARATION
When selecting the site for the machine, consider the largest size of workpiece that will be pro-
cessed through the machine and provide enough space around the machine for operating the
machine safely. Consideration should be given to the installation of auxiliary equipment.
Leave enough space around the machine to open or remove doors/covers as required for the
maintenance and service as described in this manual.
M135A
OPTIONAL STAND
Fig. 3
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Instructions Manual for HM-32 (K012)
07/02/2018
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