Guntamatic PRO Series Manual de usuario
Woodchip boiler
PRO
Operating Instructions/System Log Book PRO-A-00-00-00-01-BADE
DE-B30-012-V02-1013-V3.0
PRO Operating Instructions
2
Information on this documentation
Read through this documentation carefully.
It is intended as a reference document and contains important
information on the design, safety, operation, maintenance and
care of your heating system.
We are always looking to improve our products and
documentation. Any ideas and suggestions you may have will
be gratefully received.
GUNTAMATIC Heiztechnik GmbH
Bruck 7
A-4722 PEUERBACH
Tel: 0043 (0) 7276 / 2441-0
Fax: 0043 (0) 7276 / 3031
E-mail: office@guntamatic.com
It is important that you pay particular
attention to the safety issues highlighted in
the text by these symbols.
The entire contents of this document are the property of
GUNTAMATIC and therefore protected by copyright.
Reproduction of any kind, communication to third parties by
any means or use for purposes other than those intended
without the written consent of the owner is prohibited.
Subject to printing errors and technical amendments.
PRO Operating Instructions
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Contents Page
1 Introduction..........................................................5
1.1 Brief description 5
1.2 Type approval 5
1.3 Further information 5
2 Important notes....................................................6
2.1 Intended use 6
2.2 Operating the heating system 6
2.3 Guarantee and liability 6
2.4 Safety instructions 7
3 System components..........................................11
3.1 Cutaway diagram of PRO 11
4 Safety systems...................................................12
5 Description of control panel .............................14
6 Overview of menu and levels............................15
6.0 Information level 16
6.1 House level 17
6.1.1 Boiler enabling 17
6.1.2 Programme 17
6.1.3 User level 18
6.1.3.1 User menu 18
6.1.3.2 Thermal Store Pump HP0 menu 19
6.1.3.3 Network System menu 19
6.1.3.4 Heating Circuit menu 19
6.1.3.5 Hot Water menu 20
Supplementary Hot Water menu 20
6.1.3.6 Feeder Pump menu 20
Charging Pump menu 20
6.1.3.7 Boiler cascade menu 21
6.1.4 Service level 21
6.1.4.1 Service menu Reset Data 22
6.1.4.2 Service menu Commissioning 22
6.1.4.3 Service menu HP0 Parameters 23
6.1.4.4 Service menu System Settings 24
6.1.4.5 Service menu Network System Parameters 25
6.1.4.6 Service menu Heating Circuit Parameters 25
6.1.4.7 Service menu Hot Water Parameters 26
Service menu Supplementary Hot Water Parameters26
6.1.4.8 Service menu Feeder Pump Parameters 26
Service menu Charging Pump Parameters 26
6.1.4.9 Service menu Return Mixer Valve Parameters 26
PRO Operating Instructions
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Contents Page
7 User settings......................................................27
7.1 Activating a heating programme 27
7.2 Deactivating a heating programme 28
7.3 Programming heating times 29
7.3.1 Programming en bloc 29
7.4 Changing the heating characteristic 30
7.5 Changing the hot water temperature 31
7.6 Analogue room stat 32
7.7 Digital room controller 32
8 Operating the heating system ..........................33
8.1 Starting up/Shutting down the system 33
8.2 Heating system checks 33
8.3 Fuel quality 34
8.4 Fuels 35
8.4.1 Woodchips 35
8.4.2 Pellets 36
8.5 Filling/refilling the fuel store 37
8.6 Combustion air supply 38
8.7 Emptying the ash 39
9 Cleaning/Care.....................................................40
9.1 Cleaning the fuel store 41
9.2 Interim cleaning 41
9.3 Complete cleaning 42
9.4 Cleaning at end of heating season 42
10 Rectifying faults.................................................43
11 Information messages/Fault codes..................44
12 Replacing fuses .................................................46
13 Log book.............................................................47
13.1 Weekly visual inspection 48
13.2 Monthly checks 48
13.3 Servicing 48
PRO Operating Instructions
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1 Introduction PRO-01-00-00-00-02-BADE
You have made an excellent choice with the purchase of your
GUNTAMATIC boiler.
It is a product of many years' experience in boiler-making and
it is our sincere wish that your heating system provides you
with many years of satisfaction.
These instructions are intended as a guide to operation and
maintenance. Even the best boiler cannot operate effectively
without proper care and maintenance, so please read through
these instructions carefully and have your appliance
commissioned by an engineer authorised by GUNTAMATIC.
Most importantly, you should follow the safety instructions in
Section 2.
1.1 Brief description
The PRO is a modern biomass boiler. The fuel is fed to the
boiler from a fuel storeroom by an auger-type conveyor with
fuel agitator.
1.2 Type approval
The boiler is designed in accordance with Class 3 to EN 303-5
and the agreement of the Austrian Federal States according to
Art. 15a BVG relating to safety measures for small combustion
heating systems and energy saving. The original type
approval certificates are available for inspection at the
manufacturer's offices.
1.3 Further information
The documentation consists of the following documents:
Installation instructions
Planning and installation instructions
Wiring diagram
Operating instructions
If you have any questions, please consult our Customer
Support.
PRO Operating Instructions
6
2 Important notes PRO-02-00-00-00-01-BADE
Your boiler has been designed and produced in accordance
with the latest technical advances and all applicable safety
regulations. Nevertheless incorrect operation, the use of
unapproved fuels or the failure to carry out necessary
maintenance and repairs can result in personal injury or
damage to property. You will avoid dangerous situations by
only using the boiler for the purpose for which it was designed
and by operating, cleaning and maintaining it correctly. Only
start up the heating system when it is in perfectly safe working
order.
2.1 Intended use
The boiler is designed for heating central heating water and
for use as a central heating boiler.
2.2 Operating the heating system
The heating system may only be operated and cleaned by
demonstrably trained persons (as per check-list). Children,
unauthorised persons or persons with a mental impairment
may only enter the boiler room under the supervision of an
authorised person. When unsupervised, the boiler room/fuel
store must be locked and the key kept in a place where it is
inaccessible to such persons.
2.3 Guarantee and liability
Guarantee and liability claims for personal injury and/or
property damage are inadmissible if they are attributable to
one or more of the following causes:
use of the boiler for purposes other than that intended
failure to follow the instructions, guidance and safety
precautions given in the documentation
incorrect commissioning, operation, maintenance or
repair of the boiler
operation of the boiler when safety systems are
inoperative
unauthorised modifications
Caution: Do not use the boiler to burn rubbish!
Burning rubbish will cause extensive
corrosion and consequently a drastic
reduction in the service life of the boiler.
Caution: even if the opposite is requested, servicing
and repair work may only be carried out by
authorised specialists.
PRO Operating Instructions
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2.4 Safety instructions
To prevent accidents, small children should not be allowed
into the boiler room or the fuel storeroom. Please follow the
safety instructions below. By doing so, you will protect yourself
and prevent damage to your heating system.
Power switch
Mains plug
Repair work
In an emergency: In the event of electric shock, disconnect
the power supply immediately.
Administer first aid. Call the duty doctor.
Fault rectification
Unauthorised modifications
Note: The power switch must remain switched on at
all times and may only be switched off when
the system is not in operation.
Danger: Risk of fatal injury from electric shock.
The mains power supply is brought to the
boiler via the plug marked Mains. That plug
and other components of the system remain
live even when the Power switch on the
control panel is switched off.
Danger: Repair work may only be carried out
by authorised technicians.
Touching live electrical components can
cause fatal injury.
Even when the Power switch is OFF some
components of the system are still live.
Therefore, when carrying out repair work it is
imperative that the power supply to the
heating system is completely disconnected by
means of the "mains plug" or a circuit
breaker.
Note: If faults occur, the causes must first be
eliminated on the basis of the information
message on the display (F0...) before
resuming operation by means of the Quit
button.
Note: Do not make any unplanned changes to the
settings or any modifications to the heating
system.
Loss of guarantee entitlement
PRO Operating Instructions
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Servicing work
Emptying ash
Boiler cleaning
Flue gas fan
Gaskets
In an emergency: Take the person affected into the
open air immediately. Call the duty doctor.
Air supply
Note: If there is more than one boiler in the same room, a
greater supply of fresh air must be provided.
Note: Service the boiler regularly or make use of
our Customer Service.
Danger: Glowing embers can cause fires.
The ash should only be removed from the
boiler or stored in non-combustible
containers.
Caution: Touching hot components can
cause skin burns.
The boiler must only be cleaned when it is
cold (flue gas temperature < 50°C)
Danger: Risk of injury from rotating parts.
The fan must only be removed when it is
disconnected from the power supply
(unplugged).
Danger: Risk of gas poisoning.
It is possible that flue gas could escape if
gaskets are damaged.
Have defective gaskets replaced by an
authorised technician.
Danger: Risk of suffocation
Inadequate air supply can be fatal.
Make sure there is an adequate supply of air.
PRO Operating Instructions
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Flue draught regulator
Safety clearances
Entering the fuel storeroom
Filling the storeroom
Danger: Risk of detonation.
A flue draught regulator with a pressure surge
compensator is an essential requirement.
Danger: Fire risk.
Do not store any flammable items in the close
vicinity of the boiler.
Follow the local regulations.
Danger: Risk of injury!
Only enter the store room when the
system is switched off. Always shut off
the power supply before entering.
Affix a sign to the storeroom door.
Keep the storeroom doors locked.
Danger: Combustible gases in storeroom!
When filling the fuel storeroom from a
tanker truck or using a pressure-filling
system, it is imperative that the boiler is
shut down.
If this rule is ignored, flammable and
poisonous gases can be drawn into the
storeroom.
PRO Operating Instructions
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Protection against freezing
Emergency fire extinguishing system
Fire extinguisher
Note: Anti-freeze function.
The system can only perform its freezing
prevention function if sufficient fuel is
available and there are no faults.
Note: Provide a fire extinguisher.
There must be a fire extinguisher placed
immediately outside the boiler room door.
Note: Contact our Customer Service.
If the emergency fire extinguishing system
has been triggered, it is always due to a fault
in the heating system.
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