GSi PNEG-1391 Suplemento
PNEG-1391
8", 10", & 12" BE-SAW
Unload Auger
Assembly & Operation Manual
PNEG-1391
Date: 5-5-06
Model Number of My BE-SAW:
The manufacturer reserves the right to improve its product whenever possible
and practical to do so. We reserve the right to change, improve and modify
products at any time without obligation to make changes, improvements and
modifications on equipment sold previously.
Date Delivered:
Date Installed:
3PNEG-1391 8",10", & 12" BE-SAW Augers
TABLE OF CONTENTS
Introduction.............................................................................. 4
BE-SAW Numbering System ................................................... 5
Safety ..................................................................................... 6
Decals .................................................................................... 12
Assembly ................................................................................ 14
Assemble Hopper to Incline (8" &10") ............................... 14
Assemble Hopper to Incline (12") ...................................... 16
Assemble Rubber Belting (8", 10", & 12") ......................... 19
Optional Low Profile Hopper (10" & 12") ........................... 20
Incline Tube to Bucket Elevator Boot ................................... 22
BE-SAW Transition ............................................................ 23
Start-Up .................................................................................. 24
Operation ................................................................................ 25
Shutdown ................................................................................ 26
Maintenance ........................................................................... 27
Troubleshooting ....................................................................... 29
Parts ....................................................................................... 30
Hardware Location Charts ...................................................... 50
Table of Content
4
Introduction
PNEG-1391 8",10", & 12" BE-SAW Augers
INTRODUCTION
GENERAL OVERVIEW
The Bucket Elevator Swing Away Auger (BE-SAW) is
pimarily used for unloading grain trucks/wagons. The
BE-SAW hopper is placed under the unload chute
and augers the grain to a new location.
The manufacturer reserves the right to improve its
product whenever possible and practical to do so.
We reserve the right to change, improve and modify
products at any time without obligation to make
changes, improvements and modifications on equip-
ment sold previously.
The BE-SAW Augers have been designed and
manufactured to give years of dependable service.
The care and maintenance of this equipment will
effect the satisfaction and service obtained. By
observing the instructions and suggestions we have
recommended, the owner should receive competent
service for many years. If additional information or
assistance should be required, please contact your
dealer or the manufacturer.
CAPACITY
A. The capacities of augers or screw
conveyers varies greatly under varying
conditions. The following factors play a role in
the performance of the auger:
• Speed
• Angle of operation
• Moisture content
• Amounts of foreign matter
• Methods of feeding
• Different materials
B. An auger operating at a 25° incline might
experience 20% less capacity than an auger
operating horizontally. Twenty-five percent
(25%) moisture could cut capacity by as much
as 40% under some conditions.
GENERAL INFORMATION
READ THIS MANUAL carefully to learn how to properly
use and install equipment. Failure to do so could result
in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The
Customer is responsible for ensuring that all quantities
are correct. Report any damage or shortages by
recording a detailed description on the Bill of Lading to
justify the Customer’s claim from the Transport Firm.
THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your equipment and should be easily
accessible when needed.
WARRANTY is provided as part of the company’s
support program for customers who use and maintain
their equipment as described in the manual. The
warranty is explained on the warranty page located on
inside back cover.
This warranty provides you the assurance that the
company will back its products where defects appear
within the warranty period. Should the equipment be
abused, or modified to change its performance beyond
the factory specifications, the warranty will become void
and field improvements may be denied.
Left Side
Discharge End
Right Side
Intake End
For the purpose of this manual, if you stand at
the intake end of the auger looking towards
the discharge end, your left is the left side of
the auger; your right is the right side of the
auger.
5
Introduction
PNEG-1391 8",10", & 12" BE-SAW Augers
SA XX X XX XX X
Product Diameter Hopper Nominal Capacity Hopper
Line of Profile Length of Flight
Screw of BESAW Thickness
Tube
B = 1/4" Thick14 = 14' 8" 80 = 8000 BPH
L = Low-Profile 70 = 7000 BPH
B = 1/4" Thick
A = Sta ndard
15 = 15' 3"
12 = 12' 8"
80 = 8000 BPH
S = Std Profile 13 = 13' 3" 70 = 7000 BPH A = Standard
12 = 12" Scre
w
13 = 148.125"
L = Low-Profile 10 = 115.125"
B = 1/4" Thick14 = 160" lg 56 = 5600 BPH
A = Sta ndard
13 = 153" lg 50 = 5000 BPH
S = Std Profile 10 = 120" lg 40 = 4000 BPH
10 = 10" Scre
w
B = 1/4" Thick
30 = 3000 BPH
25 = 2500 BPH
A = Sta ndard
12 = 144" lg 20 = 2000 BPH
S = Std Profile 10 = 115.875" 15 = 1500 BPH
08 = 8" Screw
ChoiceChoice Choice Choice Choice
BE-SAW Numbering System
6
Safety
PNEG-1391 8",10", & 12" BE-SAW Augers
This manual contains information that is important for you, the owner/operator, to know and
understand. This information relates to protecting personal safety and preventing
equipment problems. It is the responsibility of the owner/operator to inform anyone
operating or working in the area of this equipment of these safety guidelines. To help you
recognize this information, we use the symbols that are defined below.
Please read the manual and pay attention to these sections. Failure to read this manual
and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.
SAFETY GUIDELINES
DANGER indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property
damage.
NOTE indicates information about the equipment that you
should pay special attention to.
7
Safety
PNEG-1391 8",10", & 12" BE-SAW Augers
GSI’s principle concern is your safety and the safety of others associated with grain handling equipment.
We want to keep you as a customer. This manual is to help you understand safe operating procedures and
some problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist,
and to inform all personnel associated with the equipment. Avoid any alterations to the equipment. Such
alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable regula-
tions which should be carefully followed in all cases. Authorities having jurisdiction should be consulted
before installations are made.
SAFETY INSTRUCTIONS
OPERATE UNLOAD EQUIPMENT PROPERLY
Make sure ALL equipment is locked in position before operating.
NEVER start equipment until ALL persons are clear of the work area.
Be sure all operators are adequately rested and prepared to
perform all functions of operating this equipment.
NEVER allow any person intoxicated or under the influence of alcohol or drugs
to operate the equipment.
NEVER work alone.
Make sure someone is nearby who is aware of the proper shutdown se-
quence in the event of an accident or emergency.
ALWAYS think before acting. NEVER act impulsively around the equipment.
NEVER allow anyone inside a bin, truck or wagon which is being unloaded by
an auger or conveyor. Flowing grain can trap and suffocate in seconds.
Use ample overhead lighting after sunset to light the work area.
Keep area around intake free of obstacles such as electrical cords, blocks,
etc. that might trip workers.
NEVER drive, stand or walk under the equipment.
Use caution not to hit the auger when positioning the load.
ALWAYS lockout ALL power to the equipment when finished
unloading a bin.
Operate
Unload
Equipment
Safely
8
Safety
PNEG-1391 8",10", & 12" BE-SAW Augers
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual
and on your machine safety signs. Keep signs in
good condition. Replace missing or damaged
safety signs. Be sure new equipment components
and repair parts include the current safety signs.
Replacement safety signs are available from the
manufacturer.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may
impair the function and/or safety and affect machine
life.
If you do not understand any part of this manual
and need assistance, contact your dealer.
STAY CLEAR OF ROTATING PARTS
Entanglement in rotating augers will cause serious
injury or death.
Keep all shields and covers in place at all times.
Wear close fitting clothing. Stop and lock out power
source before making adjustments, cleaning, or
maintaining equipment.
OPERATE MOTOR PROPERLY
Do not operate electric motor equipped units until
motors are properly grounded.
Disconnect power on electrical driven units before
resetting motor overloads.
Do not repetitively stop and start the drive in order
to free a plugged condition. Jogging the drive in
this type of condition can damage the equipment
and/or motor components. Electric Shock Hazard.
9
Safety
PNEG-1391 8",10", & 12" BE-SAW Augers
PREPARE FOR EMERGENCIES
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment
appropriate to the job.
Safety glasses should be worn at all times to
protect eyes from debris.
Wear gloves to protect your hands from sharp
edges on plastic or steel parts.
A respirator may be needed to help prevent
breathing potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help protect
your head and toes from falling debris.
Eye Protection
Gloves
Steel Toe
Boots
Respirator
Hard Hat
10
Safety
PNEG-1391 8",10", & 12" BE-SAW Augers
OPERATOR QUALIFICATIONS
A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who
works with or around augers must have good common sense in order to be qualified. These persons
must also know and meet all other qualifications, such as:
1. Any person who has not read and/or does not understand all operation and safety
procedures is not qualified to operate any auger systems.
2. Certain regulations apply to personnel operating power machinery. Personnel under
the age of 18 years may not operate power machinery, including augers. It is your
responsibility, as owner and/or supervisor, to know what these regulations are in your
area or situation.
3. Unqualified or incompetent persons are to remain out of the work area.
4. O.S.H.A. (Occupational Safety & Health Administration) regulations state:
"At the time of initial assignment and at least annually thereafter, the employer shall
instruct every employee in the safe operation and servicing of all equipment with
which the employee is, or will be involved." (Federal Occupational Safety & Health
Standards for Agriculture. Subpart D, Section 19287.57 (a) (6).
B. As a requirement of OSHA, it is necessary for the employer to train the employee in the safe operating
and safety procedures for this auger. We included this sign-off sheet for your convenience and
personal record keeping. All unqualified persons are to stay out of the work area at all times. It is
strongly recommended that another qualified person who knows the shutdown procedure is in the
area in the event of an emergency. A person who has not read this manual and understands all
operating and safety instructions is not qualified to operate the machine.
Date Employer's Signature Employee's Signature
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