Greenlee UAP32GL GATOR Manual de usuario
INSTRUCTION MANUAL
999 3728.0 © 2001 Greenlee Textron IM 1457 REV 1 7/01
GATORTM
UAP32GL BATTERY-POWERED
PRESSING TOOL
WITH 2-SPEED RAM
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered PressingTool
Table of Contents
Description .....................................................................2
Purpose..........................................................................2
Important Safety Instructions......................................3-4
Identification...................................................................5
Location of Decals .........................................................6
Specifications.................................................................6
Operation ....................................................................7-9
Maintenance ................................................................10
Troubleshooting ...........................................................11
Disassembly.................................................................12
Reassembly .................................................................13
Service .........................................................................14
Exploded Views ......................................................15-17
Parts List .................................................................18-20
Description
The UAP32GL Battery-powered Pressing Tool is a
hand-held, self-contained tool intended to press
compression pipe fittings.
Purpose
This instruction manual is intended to familiarize personnel
with the safe operation and maintenance procedures for
the Gator™UAP32GL Battery-powered Pressing Tool.
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
KEEPTHIS MANUAL
Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
IMPORTANT SAFETY INFORMATION
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for prevent-
ing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
SAFETY
ALERT
SYMBOL
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning will
result in severe injury or death.
Electrical Shock Hazard:
This tool is not insulated. When
using this unit near energized
electrical lines use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or
death.
Skin Injection Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help imme-
diately to remove oil.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite causing
serious injury or property damage.
Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
IMPORTANT SAFETY INFORMATION
Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
•Do not immerse batteries in water or any conduc-
tive liquid. If batteries are immersed, contact your
service center for proper handling.
•Never short between the battery terminals.
•Use only the manufacturer-supplied charger rated
for 12 volt nickel cadmium batteries.
•Do not disassemble or perform modifications to
the battery. (There are no user serviceable
components in the battery.) Failure to comply may
result in injury or damage to the battery from rapid
discharge of battery energy.
•Do not place battery into pocket or toolbox with
conductive objects (coins, keys, tools, etc.).
Failure to observe this precaution could result in
burn injury from rapid discharge of battery energy.
•A battery placed on its nose on damp ground or
grass may be damaged by an electrical short.
•Do not store batteries above 60°C/140°F for
extended periods. Battery damage may result.
Failure to observe these warnings may result in
personal injury or damage to the battery from rapid
discharge of battery energy.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
•Do not operate tool without dies. Damage to the
ram or tool head may result.
•This tool is not designed for continuous use. After
30 –40 pressing cycles, allow the tool to cool for
15 minutes.
•Do not place tool in a vise. The tool is designed
for hand-held operation.
•Keep water from inside of tool. Water inside tool
or battery may damage internal circuitry.
•Use this tool for manufacturer’s intended purpose
only. Use other than that which is described in this
manual can result in injury or property damage.
Failure to observe these precautions can result in
injury and property damage.
Do not dispose of batteries in a fire. They will vent
vapors and may explode.
Failure to observe this warning may result in injury
from inhalation of vapors or burns from flying debris.
•Keep hands and fingers away
from closing dies.
•Lock trigger when not in use.
Inspect tool and dies before use. Replace any
worn or damaged parts. A damaged or improperly
assembled tool can break and strike nearby
personnel with sufficient force to cause severe
injury or death.
Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Identification
1. Housing
2. Retract Button
3. Battery
4. Hand Guard
5. Trigger Lock Switch
6. Trigger
7. Battery Load Display
8. Oil Reservoir
9. Oil Plug
8 & 9
(under cover)
7
6
5
43
2
1
LOCK
UNLOCK
Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Specifications
Weight (with battery)...................................................................10.8 lbs. (4.9 kg)
Overall Length ...........................................................................12-3/8" (31.4 cm)
Width.................................................................................................... 3" (76 mm)
Height......................................................................................... 11-3/4" (29.8 cm)
Maximum Force .............................................................................. 3 tons (32 kN)
Motor......................................................... Direct-Current Permanent Field Motor
Motor Voltage............................................................................................ 12 VDC
Charging Voltage ........................................................................................... 12 V
Charging Time ............................................................................................ 1 Hour
Pressing Time ................................................................................ 4 to 7 seconds
Pressing Performance ................................................. approximately 120/charge
Hydraulic Oil..........................................................1 pint (50 ml) Shell Tellus T 15
Pressing Head ...............................................................................................Steel
Sound Level .......................................................................... 75 dB (A) at 1 meter
Vibration............................................................................................... <2.5 m/s2s
Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Operation
Electrical Shock Hazard:
This tool is not insulated. When
using this unit near energized
electrical lines use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or
death.
•Do not operate tool without dies. Damage to the
ram or tool head may result.
•This tool is not designed for continuous use. After
30 –40 pressing cycles, allow the tool to cool for
15 minutes.
•Do not place tool in a vise. The tool is designed
for hand-held operation.
•Keep water from inside of tool. Water inside tool
or battery may damage internal circuitry.
•Use this tool for manufacturer’s intended purpose
only. Use other than that which is described in
this manual can result in injury or property
damage.
Failure to observe these precautions can result in
injury and property damage.
•Keep hands and fingers away
from closing dies.
•Lock trigger when not in use.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Charging the Battery
Read the instructions supplied with the charger for explanation of proper use.
Operation (cont’d)
Battery Load Display Battery Condition
Momentary illumination at beginning of pressing cycle Normal or operating charge level
Flickering at point of maximum pressing force Normal or operating charge level
Flickering during entire pressing cycle Low charge level
Constant when operating without a load Low charge level
Battery Condition
Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Installing Pressing Dies
1. Select the proper die according to the connector
manufacturer’s instructions.
2. Press the ram retract button.
3. Push the trigger lock to the locked position.
4. Open the pressing head and slide die into pressing
head until it “snaps”into place. Install the second
die.
Dies are purchased from connector manufacturer.
Operation (cont’d)
Pressing Fittings
1. Prepare the pipe and fitting according to the con-
nector manufacturer’s instructions.
2. Open jaws and place pressing dies around the
fitting.
3. Unlock trigger.
4. Squeeze trigger to advance pressing jaws.
Note: To make sure that a good pressing cycle is
completed, check to see if jaws touch before
max pressure is achieved.
5. Ram will return automatically after the pressing
cycle is completed. A “pop”sound will be heard at
the end of a cycle.
Note: The pressing cycle can be stopped at any
time by releasing trigger. The ram can be
returned by pressing the retract button.
Pull trigger to crimp
Push trigger lock down
to release
Push to retract ram
Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™Battery-powered PressingTool
Maintenance
Each Operating Day
Before Use:
1. Inspect dies for defects, such as cracks, gouges or
chips.
2. Inspect the tool for damage or leaks. If damage is
detected, return the tool to an authorized Greenlee
service center.
High Pressure Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help immedi-
ately to remove oil.
Do not use solvents or flammable
cleaners to clean tool body. Sol-
vents could ignite causing serious
injury or property damage.
After Use:
1. Wipe clean and dry all exposed surfaces.
Note: Use a slightly damp cloth and a mild
detergent to clean the cutter body. Solvents
can damage the cutter body and may ignite.
2. Fully retract and lock trigger. Place the tool in the
carrying case. Store in a cool, dry place.
3. Fully discharged batteries should be recharged so
that they are ready for use. (See battery charger
instructions.)
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
3. Oil the bolt joints.
Annually or After 10,000 Pressing Cycles
1. Change the hydraulic oil.
2. Return the tool to an authorized Greenlee service
center for inspection.
General
Store the tool in the carrying case when it is
not in use.
Checking the Oil Level
1. Remove the two screws holding the tank housing
cover.
2. Remove the tank housing cover.
3. Point the head towards the ground and remove the
oil plug. Refill reservoir if necessary.
4. Replace the oil plug and the tank housing cover.
Recommended Hydraulic Oils
AVIA HVI 15
Shell Tellus T 15
MOBIL DTE 11
NUTO H 15
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