Greenheck CRD-1WT Manual de usuario

Receiving and Handling

Upon receiving dampers, check for both obvious

and hidden damage. If damage is found, record all

necessary information on the bill of lading and ﬁle

a claim with the ﬁnal carrier. Check to be sure that

all parts of the shipment, including accessories, are

accounted for.

Dampers must be kept dry and clean. Indoor storage

and protection from dirt, dust and the weather is

highly recommended. Do not store at temperatures in

excess of 100°F (38°C).

Safety Warning

Improper installation, adjustment, alteration, service

or maintenance can cause property damage, injury

or death. Read the installation, operating, and

maintenance instructions thoroughly before installing

or servicing this equipment.

These instructions describe the installation of a

CRD-1WT or CRD-2WT in designs: L528, L546, L558,

L562, L574, L576, L581, L583, L585, L592, M501, M503,

M508, P533, P538, P545, P547, P548, P554, and P580

as detailed in the UL Fire Resistance Directory.

Number Description

1 Flooring Systems

2Wood Truss

3 Air Ducts

4 CRD-1WT or CRD-2WT assembly

5Mounting Angle

6 Resilient Channel

7 Gypsum Board

8 Grille (not supplied)

9Finishing System

(not shown)

Table of Contents

General Information . . . . . . . . . . . . . . . . . . 2

Pre-Installation Guidelines . . . . . . . . . . . . . . 3

Installation - Hanger Method . . . . . . . . . . . . . 3

Installation - Base Mount Method . . . . . . . . . . . 5

Field Installation of Steel Plenums for CRD-1WT . . . 6

Fabrication of Fiberglass Ductboard Plenum for

CRD-1WT . . . . . . . . . . . . . . . . . . . . . . . 7

CRD-1WT & CRD-2WT 1

Document 474094

CRD-1WT and CRD-2WT

Installation, Operation and Maintenance Manual

Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,

operate or maintain the product described. Protect yourself and others by observing all safety information. Failure

to comply with these instructions will result in voiding of the product warranty and may result in personal injury

and/or property damage.

Figure 2

General Information

“UL CLASSIFIED (see complete marking on

product)”

“UL CLASSIFIED to Canadian safety standards

(see complete marking on product)”

Standard 555C (Listing #R13446)

GA File No. UL Design No.

FC 5012 M508

FC 5078 L558

FC 5101 L574, M508

FC 5119 L592

FC 5121 L528, L546, L574, M508

FC 5514.4 L585

FC 5515 L528

FC 5515.3 M503

FC 5516 L528

FC 5519 L574

FC 5521 L562

FC 5528 L528

RC 2603 P533

RC 2604 P554

RC 2606 P545

RC 2609 P538

RC 2612 P545, P554

GA = Gypsum Association Fire Resistance Manual

22nd Edition

Installation Supplements

Refer to the appropriate Greenheck installation

supplements for special requirements

(www.greenheck.com links are underline):

• Fusible Link Replacement for Volume Controller

Online version of this installation is available at

www.greenheck.com.

CRD-1 and CRD-2WT

instructions

Pre-Installation Guidelines

1) CRD’s are shipped from the factory with the blades in the closed position. The fusible link must be installed at the

time of installation such that the blades are held open as shown in Figure 2.

2) Fasteners (screws, bolts, rivets, etc. ) used for installation must not interfere with blade operation.

3) Flexible duct must be class 1 or 0 type, bearing the UL listed mark. Steel duct must be a minimum 28 ga. (.5 mm)

and maximum of 20 ga. (1 mm).

4) Ceiling damper must be installed as described in these installations.

5) Ceiling penetrations shall be located between ﬂoor/ceiling trusses.

6) The CRD-1WT’s supplied without a factory supplied plenum box require a steel or ductboard plenum to be ﬁeld

installed (see pages 4 - 6). The CRD-2WT’s are always provided with a factory supplied plenum box.

7) Dampers shipped with factory attached plenums MUST be installed prior to sheetrock ceiling installation.

CRD-1WT & CRD-2WT2

Installation

Important note for CRD-1WT’s: For grille mount installations the damper blades shall be a maximum of 31⁄4in. (83

mm) above the top of the ceiling plane. For duct mount installations the damper blades shall be a maximum of 1⁄8in.

(6 mm) above the top of the ceiling plane.

Hanger Method

The hanger method is the standard mounting method for CRD-1WT’s. It may also be used in lieu of the base mount

method (see below) with the CRD-2WT. However, the hanging wire or straps would have to be ﬁeld supplied.

1) Dampers shall be supported in a minimum of two places on opposite sides of the damper with a minimum

11⁄2in. x 24 gauge steel strip, 18 swg vertical hanger wire or 3⁄4in. x 3⁄4in. x 26 gauge vertical angle. The vertical

angle, steel strip, or hanger wire shall in turn be supported by a minimum 3⁄4in. x 3⁄4in. x 26 gauge steel angle or

nominal 2 in. x 4 in. wood support studs. The horizontal support angles or studs shall be fastened at each end

to adjacent trusses with minimum 16d nails, No. 8 screws or bolts. Only one connection per end is required (see

Figures 3 - 5).

For Grille Mount Installations

1) The grille/diffuser frame shall be steel. The grille/diffuser shall be attached with a minimum 4 - 1 in. long #6 screws

run through the gypsum wall board into the plaster ﬂange (Figure 3 & 4).

For Duct Mount Installations

1) The duct retaining angles, 1 in. x 1 in. x 24 gauge, shall be installed on all four sides and shall be attached with a

minimum of 4 - 1 in. long #6 screws run through the gypsum wall board into the plaster ﬂange (Figure 5).

1: Damper

2: Plaster flange

3: Gypsum board

4: Grille

5: RC channel

6: Steel plenum

7: Hanging strap, angle, or wire

8: Horizontal support stud or angle

Figure 3: Hanger Method: Grille Mount with Steel Plenum

Figure 4: Hanger Method: Grille Mount with Duct Board Plenum

1: Damper

2: Plaster flange

3: Gypsum board

4: Grille

5: RC channel

6: Duct board plenum

7: Hanging strap, angle, or wire

8: Horizontal support stud or angle

CRD-1WT & CRD-2WT 3

1/2 in.

minimum

3 in.

1 in.

Figure 6 - Alternate Mounting Angle (provided by Others)

Figure 5: Hanger Method: Duct Mount with Steel Plenum

1: Damper

2: Plaster flange

3: Gypsum board

4: Duct

5: Duct retaining angle

6: RC channel

7: Steel plenum

8: Hanging strap, angle, or wire

9: Horizontal support stud or angle

Base Mount Method

The base mount method is the standard mounting method for CRD-2WT’s. It may also be used on CRD-1WT’s with

steel plenums that either have an insulation band or are duct mounted. An insulation band is used on units with steel

plenums that have a width or height greater than 12 inches [305 mm](see Figure 7A or 7B for reference).

1) The damper assembly is to be attached to the trusses using 2 -1 in. x 1 in. x 16 ga. or 2 -11⁄4in. x 1 in. x 20 ga. (25

mm x 25 mm x 1.5 mm or 32 mm x 25 mm x 1 mm) mounting angles. See Figure 6 for alternate mounting angle

detail. Attach each mounting angles to the damper with a minimum of 2 - #8 screws or 5⁄32 in. (8 mm) diameter

steel rivets.

Note: Make sure the fasteners do not interfere with the damper operation.

2) Install the damper assembly with attached mounting angles between the trusses as shown in Figures 7 & 8.

Attach mounting angles to the trusses using 4 - 11⁄4in. (32 mm) long steel screws per mounting angle.

For Grille Mount Installations

The grille/diffuser frame shall be steel. The grille/diffuser shall be attached with a minimum of 4 - 1 in. (25 mm) long

#6 screws run through the gypsum wall board into the plaster ﬂange (Figures 7A and 7B).

For Duct Mount Installations

For duct mount installations a minimum 1 in. x 1 in. x 24 ga. (25 mm x 25 mm x 0.7 mm) retaining angle shall be

installed on all four sides and shall be attached with a minimum of 4 - 1 in. long #6 screws run through the gypsum

wall board into the plaster ﬂange (Figures 8A and 8B).

CRD-1WT & CRD-2WT4

CRD-1WT Grille Mount, Steel Plenum

1. Damper

2. Mounting Angle

3. Plaster Flange

4. Gypsum Board

5. Grille

6. RC Channel

7. Steel Plenum

Figure 7A: Grille Mount of CRD-1WT with Steel Plenum

Figure 7B: Grille Mount of CRD-2WT

CRD-1WT Ducted Steel Plenum

1. Damper

2. Mounting Angle

3. Plaster Flange

4. Gypsum Board

5. Duct

6. Duct Retaining Angle

7. RC Channel

8. Steel Plenum

Figure 8A: Duct Mount of CRD-1WT with Steel Plenum

Figure 8B: Duct Mount of CRD-2WT

CRD-1WT & CRD-2WT 5

Figure 9

Damper with Insulation

Band and Steel Plenum

Assembly

* Note that not all dampers

with a steel plenum require

an insulation band.

Damper without Insulation

Band and Steel Plenum

Assembly

Insulation

Band

Plaster

Flange

Damper

Frame

Damper

Frame

3.5 in.

14 in.

maximum

14 in.

maximum

Field Installation of Steel Plenums for CRD-1WT

Fabrication of Fiberglass Ductboard Plenum for CRD-1WT

1) Fiberglass ductboard shall be a minimum of 1 inch (25 mm) thick UL 181 listed and have a minimum R-value 4.3.

2) The inside width x length dimensions on the duct board plenum shall be sized no greater than 1⁄8in. (3 mm) larger

than the damper frame. The maximum plenum height shall be 15 in. (381 mm) as illustrated below. The plenum

should be sized to provide a snug ﬁt over the damper frame.

3) Edge and corner preparation shall be accordance with details shown (Figures 10 and 11). Plenum top shall be

fabricated and attached using similar method, S-AF and SF-AF (Figures 10 and 11).

4) Corner sealing tape shall be UL 181 listed and minimum of 2 inches (51 mm) wide.

5) The plenum duct collars shall be a minimum of 30 ga. (0.4 mm) galvanized steel. The total area of the plenum

box duct collars shall not exceed 113 sq. in. (2870 sq. mm) with a maximum of two duct collars per plenum. Duct

collars shall be securely fastened to the plenum duct board. Any segment of the duct collar that protrudes inside

the plenum must not interfere with the damper blade operation.

6) Plenum shall be attached to ceiling damper subframe using UL 181 listed tape (Figure 12).

7) Refer to Figure 4-7 for ceiling damper installation. The CRD-1WT ceiling is classiﬁed for use in speciﬁc wood

truss ceiling assemblies. See UL Fire Resistance Directory for ﬂoor/ceiling and roof/ceiling design numbers listed

on page 1.

1) The steel plenum box shall be a minimum of 28 ga. (0.47 mm) of galvanized steel.

2) The inside width x length dimensions of the steel plenum shall be sized no greater than 1⁄8in. (3 mm)larger than the

damper frame. The maximum plenum height shall be 14 in. (356 mm) as illustrated below. The plenum should be

sized to provide a snug ﬁt over the damper frame.

3) The plenum duct collars shall be a minimum of 30 ga. (0.4 mm) galvanized steel. The total area of the plenum box

duct collars shall not exceed 78.5 sq. in.

(1994 sq. mm) with a maximum of two duct collars per plenum. Duct collars shall be securely fastened to the

plenum surface. Any segment of the duct collar that protrudes inside the plenum wall must not interfere with the

damper blade operation.

4) The steel plenum box is to be attached to the damper using a #8 screws, 1⁄8in. (3 mm) rivets, spot welds, or tack

welds. Minimum of two per side (Figure 9).

5) The attachment of the screws or rivets must not interfere with the damper operation.

CRD-1WT & CRD-2WT6

AF - Square Cut

with Flap

AF - Square Cut

S - Female Shiplap SF - Female Shiplap with

End Flap

VC - V-groove

Corner Fold

SC - Shiplap

Corner Fold

AF - Square Cut

with Flap

AF - Square Cut

S - Female Shiplap SF - Female Shiplap with

End Flap

VC - V-groove

Corner Fold

SC - Shiplap

Corner Fold

Figure 10- Cutting Duct board

S - AF

S - AF S - AF

S - AF S - AF S - AF

S - AF

S - AF S - AF

SC SC SCSCSC

1 Piece Duct 2 Piece “U” Duct 2 Piece “L” Duct 4 Piece Duct

Plenum Top

Figure 11: Assembly of ductboard plenum

Damper with Field Installed

Duct Board Plenum Assembly

Plaster

Flange

15 in.

maximum

Damper

Frame

Figure 12

CRD-1WT & CRD-2WT 7

As a result of our commitment to continuous improvement, Greenheck reserves the right to change speciﬁcations

without notice.

Product warranties can be found online at Greenheck.com, either on the speciﬁc product page or in the literature

section of the website at Greenheck.com/Resources/Library/Literature.

Phone: 715.359.6171 • Fax: 715.355.2399 • Parts : 800.355.5354 • E-mail: [email protected] • Website: www.greenheck.com

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