Graco Injecto-Flo II 122545 Manual de usuario

Instructions

Injecto-Flo II Single Line

Pumps with No Control 313839C

- For feeding volumetric dosing meters in a single-line system -

- Not for use in hazardous locations -

Part No.: See page 2

OIL: 435 psi (3.0 MPa, 30 bar) Maximum Working Pressure

GREASE: 580 psi (4.0 MPa, 40 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

Oil Model Grease Model

Models

2313839C

Models

Oil Systems

Model CE Reservoir

Gal (liters) Flow

GPM (lpm) Level Switch Refill System

122545 ✓0.8 (3.0) 0.05 (0.2) None Screw Cap

122546 ✓0.8 (3.0) 0.05 (0.2) None Straight Connector (∅ 10 pipe)

122547 ✓0.8 (3.0) 0.13 (0.5) None Screw Cap

122548 ✓0.8 (3.0) 0.13 (0.5) None Straight Connector (∅ 10 pipe)

122549 ✓0.8 (3.0) 0.05 (0.2) Single w/DIN Screw Cap

122550 ✓0.8 (3.0) 0.05 (0.2) Single w/DIN Straight Connector (∅ 10 pipe)

122551 ✓0.8 (3.0) 0.13 (0.5) Single w/DIN Screw Cap

122552 ✓0.8 (3.0) 0.13 (0.5) Single w/DIN Straight Connector (∅ 10 pipe)

122553 ✓0.8 (3.0) 0.05 (0.2) Single w/M12 Top Screw Cap

15U859 0.8 (3.0) 0.05 (0.2) Single w/M12 Top Straight Connector (∅ 10 pipe)

122554 ✓0.8 (3.0) 0.13 (0.5) Single w/M12 Top Screw Cap

122555 ✓0.8 (3.0) 0.13 (0.5) Single w/M12 Top Straight Connector (∅ 10 pipe)

122556 ✓0.8 (3.0) 0.05 (0.2) Dual w/DIN Screw Cap

122557 ✓0.8 (3.0) 0.05 (0.2) Dual w/DIN Straight Connector (∅ 10 pipe)

122558 ✓0.8 (3.0) 0.13 (0.5) Dual w/DIN Screw Cap

122559 ✓0.8 (3.0) 0.13 (0.5) Dual w/DIN Straight Connector (∅ 10 pipe)

122560 ✓0.8 (3.0) 0.05 (0.2) Dual w/M12 Top Screw Cap

122561 ✓0.8 (3.0) 0.05 (0.2) Dual w/M12 Top Straight Connector (∅ 10 pipe)

122562 ✓0.8 (3.0) 0.13 (0.5) Dual w/M12 Top Screw Cap

122840 ✓0.8 (3.0) 0.13 (0.5) Dual w/M12 Top Straight Connector (∅ 10 pipe)

122563 ✓1.6 (6.0) 0.05 (0.2) None Screw Cap

122564 ✓1.6 (6.0) 0.05 (0.2) None Straight Connector (∅ 10 pipe)

122565 ✓1.6 (6.0) 0.13 (0.5) None Screw Cap

122566 ✓1.6 (6.0) 0.13 (0.5) None Straight Connector (∅ 10 pipe)

122567 ✓1.6 (6.0) 0.05 (0.2) Single w/DIN Screw Cap

122568 ✓1.6 (6.0) 0.05 (0.2) Single w/DIN Straight Connector (∅ 10 pipe)

564138 1.6 (6.0) 0.05 (0.2) Single w/DIN Screw Cap

122569 ✓1.6 (6.0) 0.05 (0.2) Single w/DIN Straight Connector (∅ 10 pipe)

122570 ✓1.6 (6.0) 0.05 (0.2) Single w/M12 Top Screw Cap

122571 ✓1.6 (6.0) 0.05 (0.2) Single w/M12 Top Straight Connector (∅ 10 pipe)

122572 ✓1.6 (6.0) 0.13 (0.5) Single w/M12 Top Screw Cap

122573 ✓1.6 (6.0) 0.13 (0.5) Single w/M12 Top Straight Connector (∅ 10 pipe)

Models

313839C 3

Grease Systems

122574 ✓1.6 (6.0) 0.05 (0.2) Dual w/DIN Screw Cap

122575 ✓1.6 (6.0) 0.05 (0.2) Dual w/DIN Straight Connector (∅ 10 pipe)

122576 ✓1.6 (6.0) 0.13 (0.5) Dual w/DIN Screw Cap

122577 ✓1.6 (6.0) 0.13 (0.5) Dual w/DIN Straight Connector (∅ 10 pipe)

122578 ✓1.6 (6.0) 0.05 (0.2) Dual w/M12 Top Screw Cap

122579 ✓1.6 (6.0) 0.05 (0.2) Dual w/M12 Top Straight Connector (∅ 10 pipe)

122580 ✓1.6 (6.0) 0.13 (0.5) Dual w/M12 Top Screw Cap

15U860 1.6 (6.0) 0.05 (0.2 Dual w/M12 Top Straight Connector (∅ 10 pipe)

Model CE Reservoir

Gal (liters) Flow

GPM (lpm) Level Switch Refill System

Model CE Reservoir

Gal (liters) Flow

GPM (LPM) Level Switch Refill System

122581 ✓0.8 (3.0) 0.05 (0.2) None Screw Cap

563301 0.8 (3.0) 0.05 (0.2) None Straight Connector (∅ 10 pipe)

122582 ✓0.8 (3.0) 0.13 (0.2) Single w/DIN Screw Cap

122583 ✓0.8 (3.0) 0.13 (0.2) Single w/DIN Straight Connector (∅ 10 pipe)

122584 ✓0.8 (3.0) 0.13 (0.2) Single w/M12 Top Screw Cap

122585 ✓0.8 (3.0) 0.13 (0.2) Single w/M12 Top Straight Connector (∅ 10 pipe)

122586 ✓0.8 (3.0) 0.13 (0.2) Dual w/DIN Screw Cap

122587 ✓0.8 (3.0) 0.13 (0.2) Dual w/DIN Straight Connector (∅ 10 pipe)

122588 ✓0.8 (3.0) 0.13 (0.2) Dual w/M12 Top Screw Cap

557547 0.8 (3.0) 0.13 (0.2) Dual w/M12 Top Straight Connector (∅ 10 pipe)

122589 ✓1.6 (6.0) 0.13 (0.2) None Screw Cap

122590 ✓1.6 (6.0) 0.13 (0.2) None Straight Connector (∅ 10 pipe)

122591 ✓1.6 (6.0) 0.13 (0.2) Single w/DIN Screw Cap

122592 ✓1.6 (6.0) 0.13 (0.2) Single w/DIN Straight Connector (∅ 10 pipe)

122593 ✓1.6 (6.0) 0.13 (0.2) Single w/M12 Top Screw Cap

122594 ✓1.6 (6.0) 0.13 (0.2) Single w/M12 Top Straight Connector (∅ 10 pipe)

122595 ✓1.6 (6.0) 0.13 (0.2) Dual w/DIN Screw Cap

122596 ✓1.6 (6.0) 0.13 (0.2) Dual w/DIN Straight Connector (∅ 10 pipe)

122597 ✓1.6 (6.0) 0.13 (0.2) Dual w/M12 Top Screw Cap

122598 ✓1.6 (6.0) 0.13 (0.2) Dual w/M12 Top Straight Connector (∅ 10 pipe)

Warnings

4313839C

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back

to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where

applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

313839C 5

Grounding

The equipment must be grounded. Grounding reduces

the risk of static and electric shock by providing an

escape wire for the electrical current due to static build

up or in the event of a short circuit.

Pressure Relief Procedure

To relieve pressure, loosen outlet fitting connection to

bleed air and relieve pressure.

NOTE: Pumps have a built-in decompression valve that

relieves pressure when cycle is complete.

Installation

6313839C

Installation

Component Identification

Key: Grease Models

ATank

B Electric Motor

CGearPump

D Electric Level Switch

E Pressure Limiting Valve

FReliefValve

G Filling Cap-Filter

H Pressure Outlet

Oil Models*

(includes all items A - H and also the following)

J Suction Filter

FIG. 1

Doser

Hydraulic Diagram

Doser

Installation

313839C 7

Refilling Options

Oil Systems (FIG. 2) Grease Systems (FIG. 3)

A Screw Cap Option

B Elbow Connector Option

C Screw Cap

D Strainer Basket (Oil Models Only)

E Down Tube (Oil Models Only)

F Vent (additional information)

G Elbow Connector

Vent (FIG. 4)

NOTE: A vent is included with all units with refilling sys-

tems using a connector (G).

FIG. 2

FIG. 3

FIG. 4

Installation

8313839C

Level Switch Connector Options

AStandard Connector Option: Minimal level with standard DIN connector; Minimum + Prealarm level with standard DIN

connector.

BM12 Connector Top Entry Option: Minimum level with M12 connector top entry; Minimum + Premalarm level with M12

connector top entry.

Instructions

The control of these units is external (without control) programming by the machine automatism or external control

(CNC, Automatic device, etc.).

It can be equipped with an electrical level (minimum level) control in the tank.

FIG. 5

Oil Systems Grease Systems

Electrical Diagram

313839C 9

Electrical Diagram

PNP

L1 L2 L3

L1 L2 L3 L1 N

MIN. MIN.

PRE.

Oil

Grease

Replacement Parts Available from Graco

10 313839C

Replacement Parts Available from Graco

▲Replacement Danger and Warning labels, tags, and

cards are available at no cost.

Part No. Description

122901 PUMP, electric motor, oil, 0.2L/min

122902 PUMP, electric motor, oil, 0.5L/min

122903 SWITCH, min level w/din, 3L

122904 SWTICH, min level w/din, 6L

122905 SWITCH, min, prealarm level, w/din, 3L

122906 SWITCH, min, prealarm level, w/din, 6L

122907 SWITCH, min level w/M12, 3L

122908 SWITCH, min level w/M12, 6L

122909 SWITCH, min prealarm level w/M12, 3L

122910 SWITCH, min prealarm level w/M12, 3L

122911 RESERVOIR, 3 Liter, no cover

122912 CAP, screw

122913 FILTER, refilling

122914 FILTER, suction, 3L, reservoir

122915 FILTER, suction, 6L, reservoir

122916 PUMP, electric motor, grease, 3L

122917 PUMP, electric motor, grease, 6L

122918 SWITCH, min level w/din, 3L

122919 SWTICH, min level w/din, 6L

122920 SWITCH, min, prealarm level, w/din, 3L

122921 SWITCH, min, prealarm level, w/din, 6L

122922 SWITCH, min level w/M12, 3L

122923 SWITCH, min level w/M12, 6L

122924 SWITCH, min prealarm level w/M12, 3L

122925 SWITCH, min prealarm level w/M12, 3L

15X624 MANIFOLD, tee, M8

15X625 MANIFOLD, tee, M10

15X626 MANIFOLD, tee, M14

15X667 MANIFOLD, M10/M8 2 station

15X668 MANIFOLD, M10/M8 3 station

15X669 MANIFOLD, M10/M8 4 station

15X670 MANIFOLD, M10/M8 5 station

15X671 MANIFOLD, M10/M8 6 station

15X672 MANIFOLD, M10/M8 7 station

15X673 MANIFOLD, M10/M8 8 station

189930 LABEL, warning, electric shock ▲

Part No. Description

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