GPI G20-012PX Manual de usuario

20 GPM (76 L/min)

12V (dc)

Fuel Transfer Pump

Models G20-012PX, G20-012MD, G20-012AD

(PATENT-PENDING)

Product Owner’s Manual

922138-01 Rev A09/2019

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

GETTING STARTED

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Electrical_Caution.eps

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Caution.eps

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Electrical_Caution.eps

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BEFORE YOU BEGIN

Fueling Requirements

• This fuel pump is designed, tested and approved for use with gasoline

blends (up to E15), diesel fuel blends (up to B20) and kerosene.

Please take all due precautions when handling these flammable liquids.

• Do not use this pump for dispensing any fluids other than those for

which it was designed. To do so may damage the pumps components

and will void the warranty.

Power Source Requirements

• This manual covers 12V (dc) electric gear pump models G20-012PX,

G20-012MD, and G20-012AD

• Do not attempt connection of any pump to a 24V (dc), 115V (ac) or

230V (ac) power source.

Tools Needed

• Adjustable Wrench, Pipe Wrench, Pliers, Utility Knife, Wire Crimper/

Stripper, and Metric Hex Wrenches (Hex Key) (4 & 5 mm - Included)

UNPACKING

Contents

• (1) 12V (dc) Fuel Transfer Pump

• (1) Lockable Nozzle Holder

• (1) 90-Degree Modular Fitting and hardware kit & (1) thread tape

• (1) 18 ft. (5.5 m) Power Cord (Attached on models G20-012MD &

G20-012AD only)

• (1) Automatic Diesel Shut-off Nozzle (Model G20-012AD only) or

Manual Diesel Shut-off Nozzle (Model G20-012MD only)

• (1) 14 ft. (4.2 m) Dispensing Hose (Models G20-012MD &

G20-012AD only)

• (1) 15 in. (38 cm) to 40 in. (101 cm) Adjustable Suction Pipe

(Models G20-012MD & G20-012AD only)

Inspect

• After unpacking the unit, inspect carefully for any damage that may

have occurred during transit. Check for loose, missing or damaged

parts. Shipping damage claims must be filed with carrier.

• Review General Safety Instructions and all Caution, Warning, and

Danger statements as shown.

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION GETTING STARTED

ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS

GENERAL SAFETY INSTRUCTIONS

IMPORTANT: It is your responsibility to:

• Know and follow applicable national, state and local safety codes

pertaining to installing and operating electrical equipment for use with

flammable liquids.

• Know and follow all safety precautions when handling petroleum fuels.

• Ensure that all equipment operators have access to adequate

instructions concerning safe operating and maintenance procedures.

Observe all safety precautions concerning safe handling of petroleum fuels.

To ensure safe operation, all fuel transfer systems must

be properly grounded. Proper grounding means a

continuous metal-to-metal contact from one component to the next, including

tank, tank mount, pump, meter, filter, hose and nozzle. Care should be taken to

ensure proper grounding during initial installation and after any service or repair

procedures. For your safety, please take a moment to review the warnings

below.

To prevent physical injury or property damage, observe

precautions against fire or explosion when dispensing

fuel. Do not operate the system in the presence

of any source of ignition including running or hot engines, lighted tobacco

products, gas or electric heaters, or any type of electronic device. A spark can

ignite fuel vapors.

Observe precautions against electrical shock when

operating the system. Serious or fatal

shock can result from operating electrical equipment in damp

or wet locations.

Inspect external pump wiring regularly to

make sure it is correctly attached to the battery. To avoid

electrical shock, use extra care when connecting the

pump to power.

Avoid prolonged skin contact with petroleum fuels. Use

protective goggles, gloves and aprons in case of

splashing or spills. Change saturated clothing and wash skin promptly with

soap and water.

Observe precautions against electrical shock when

servicing the pump. Always disconnect power before

repairing or servicing. Never apply electrical power

to the system when any of the coverplates are removed.

If using solvent to clean pump components

or tank, observe the solvent manufacturer’s

recommendations for safe use and disposal.

GETTING STARTED ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

G20-012PX G20-012MD G20-012AD

Housing

Material Aluminum

Pump Rate 20 GPM (76 L/min)

Duty Cycle Intermittent, 30 minute ON, 30 minute OFF

Suction Lift Up to 9 ft. (2.7 m)

Operating

Temperature -22 °F to 131 °F (-30 °C to 55 °C)

Max. Surface

Temperature 320 °F (160 °C)

Operating

Pressure 12 PSI (0.82 bar)

Input 12V (dc)

Current Draw 34 amps

Motor 2000 RPM, .38 hp

Motor Approval cULus Listed, Class I Div 1,

IECEx/ATEX Zone 1 cULus Listed, Class I Div 2

Motor

Protection 40 amp circuit breaker

Cord N/A 18 ft. (5.5 m) of 12 ga.

Fuse 40 amp

Inlet 1 in. NPT

Outlet 1 in. NPT

Hose Type N/A Buna-N Electrically Conductive

Discharge Hose with Static Wire

Hose Size N/A 1 in. x 14 ft. (4.2 m)

Nozzle N/A 1 in. Manual

Diesel 1 in. Auto Diesel

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION GETTING STARTED

ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS

Figure 1

SPECIFICATIONS (CONTINUED)

G20-012PX, G20-012MD, G20-012AD

Dimensions

A. Pump Assy Width 9.20 in. (23.36 cm)

B. Pump Assy Height 9.24 in. (23.46 cm)

C. Pump Assy Depth 11.62 in. (29.51 cm)

GETTING STARTED OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION

SPECIFICATIONS (CONTINUED)

SAFETY TESTING APPROVALS

The G20-012PX has been tested for compliance to the standards issues by

Underwriters Laboratories, IECEx, and ATEX.

Mfg.

Date

162235-01B

G20-012PX

Ex db IIA T4 Gb

IECEx UL 19.0027X

REFER TO MANUAL FOR WIRING INSTRUCTIONS

30 ON / 30 MIN. OFF DUTY

-30ºC<Tamb<+55ºC

98ºC RISE

34 AMPS12 VDC 2000 RPM 0.38 HP

2809

ELECTRIC MOTOR FOR

HAZARDOUS LOCATIONS

CLASS I, GROUP D

5252 E 36TH ST N

WICHITA, KS 67220

OP. TEMP.

CODE T3C

OP. TEMP.

CODE T4

DEMKO 19 ATEX 2113X

II 2 G Ex db IIA T4 Gb

UL 674 (Edition 5): Electric motors and generators for use in hazardous

(classified) locations.

IEC Information

Marking string:

Mfg.

Date

162235-01B

G20-012PX

Ex db IIA T4 Gb

IECEx UL 19.0027X

REFER TO MANUAL FOR WIRING INSTRUCTIONS

30 ON / 30 MIN. OFF DUTY

-30ºC<Tamb<+55ºC

98ºC RISE

34 AMPS12 VDC 2000 RPM 0.38 HP

2809

ELECTRIC MOTOR FOR

HAZARDOUS LOCATIONS

CLASS I, GROUP D

5252 E 36TH ST N

WICHITA, KS 67220

OP. TEMP.

CODE T3C

OP. TEMP.

CODE T4

DEMKO 19 ATEX 2113X

II 2 G Ex db IIA T4 Gb

Standards used:

IEC 60079-0 (Edition 6.0): Explosive Atmospheres – Part 0: Equipment -

General requirements.

IEC 60079-1 (Edition 7.0): Explosive Atmospheres – Part 1: Equipment

protected by flameproof enclosures “d”.

IECEx specific conditions of use:

1. Flameproof joints are not intended to be repaired.

2. The special fasteners used as securing bolts for the end bell are made

of Class 10.9 type fasteners. The special fasteners used for electrical

cover plate attachment are made of Class A2-70 type fasteners.

ATEX Information

Marking string:

Mfg.

Date

162235-01B

G20-012PX

Ex db IIA T4 Gb

IECEx UL 19.0027X

REFER TO MANUAL FOR WIRING INSTRUCTIONS

30 ON / 30 MIN. OFF DUTY

-30ºC<Tamb<+55ºC

98ºC RISE

34 AMPS12 VDC 2000 RPM 0.38 HP

2809

ELECTRIC MOTOR FOR

HAZARDOUS LOCATIONS

CLASS I, GROUP D

5252 E 36TH ST N

WICHITA, KS 67220

OP. TEMP.

CODE T3C

OP. TEMP.

CODE T4

DEMKO 19 ATEX 2113X

II 2 G Ex db IIA T4 Gb

Mfg.

Date

162235-01B

G20-012PX

Ex db IIA T4 Gb

IECEx UL 19.0027X

REFER TO MANUAL FOR WIRING INSTRUCTIONS

30 ON / 30 MIN. OFF DUTY

-30ºC<Tamb<+55ºC

98ºC RISE

34 AMPS12 VDC 2000 RPM 0.38 HP

2809

ELECTRIC MOTOR FOR

HAZARDOUS LOCATIONS

CLASS I, GROUP D

5252 E 36TH ST N

WICHITA, KS 67220

OP. TEMP.

CODE T3C

OP. TEMP.

CODE T4

DEMKO 19 ATEX 2113X

II 2 G Ex db IIA T4 Gb

Standards used:

EN 60079-0: 2011

EN 60079-1: 2014

ATEX specific conditions of use:

1. Flameproof joints are not intended to be repaired.

2. The special fasteners used as securing bolts for the end bell are made

of Class 10.9 type fasteners. The special fasteners used for electrical

cover plate attachment are made of Class A2-70 type fasteners.

NOTES

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS GETTING STARTED

GETTING STARTED SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

INSTALLATION INSTRUCTIONS

Coverplates protect the operator from moving parts.

Never operate the pump without coverplates in place.

Never apply electric power to the pump without coverplates in place. Always

disconnect power before repairing or servicing.

Mechanical Connections

NOTE: All threaded fuel connections must be sealed with thread tape or a

pipe thread sealing compound approved for use with petroleum fuels and

tightened securely to prevent leakage.

NOTE: This pump must be mounted on a vented tank.

NOTE: This pump is designed to mount directly to a standard 2 in. male

pump tank mount adapter (included).

NOTE: This pump is designed to self-prime with dry gears.

If you require a greater initial prime height, coat the gears with fluid by

removing the outlet fitting on the top of the pump and pour a small quantity

of motor oil into the gear cavity. Replace and try again. A foot valve with

pressure relief may be needed to maintain prime.

Install Tank Adapter and Suction Pipe

1. Wrap lower threaded end of the tank adapter with three or four turns of

thread tape (see Figure 2). Using a wrench, tighten the adapter snugly into

the fuel tank.

NOTE: For Aluminum Tank Installation - To prevent thread galling of

aluminum fittings, always prepare the threads for assembly using an

anti-seize compound such as Loctite®567™, Hernon®Dripstop®940 or

equivalent.

2. Using pliers, remove the plastic plug from inlet port on bottom of pump.

Place the spin collar gasket into the inlet fitting on the bottom of the

pump.

3. Wrap the threaded end of suction pipe with three or four turns of thread

tape (see Figure 3). Thread the suction pipe into the inlet port on the

bottom of the pump and hand tighten until snug.

NOTE: If your tank is 15” - 24” deep, do not use the included suction pipe

extension; if your tank is 24” - 40” deep, attach the suction pipe extension

(see Figure 4).

MAINTENANCE /

REPAIR TROUBLESHOOTING SAFETY /

SPECIFICATIONS GETTING STARTED

OPERATION ASSEMBLY /

INSTALLATION

Figure 3Figure 2

Install Pump on Tank

1. Clean the tank interior of all dirt and foreign material.

2. Place the pump with suction pipe installed on the tank fitting and tighten

securely. Make sure the pump’s spin collar is not cross-threaded.

Install Nozzle Cover

1. Using a 4mm Hex wrench, install nozzle cover using (1) M6-1.0 x

14mm BHCS in lower hole (see Figure 5).

NOTE: For model G20-012PX only, DO NOT install nozzle cover until after

wiring is completed.

Install 1 in. NPT Outlet Adapter

1. Remove plastic plug from outlet port of pump.

2. Install #222 O-ring into outlet port. Make sure O-ring is seated properly.

3. Using a 5mm Hex wrench, install the (4) M6-1.0 x 20mm SHCS

into the 1 in. NPT outlet adapter in desired direction on outlet port

(see Figure 5).

Figure 4

15” - 24” Telescoping Suction Pipe

24” - 40” Extension Pipe

INSTALLATION INSTRUCTIONS (CONTINUED)

GETTING STARTED SAFETY /

SPECIFICATIONS OPERATION MAINTENANCE /

REPAIR

TROUBLESHOOTING

ASSEMBLY /

INSTALLATION

Figure 5

INSTALLATION INSTRUCTIONS (CONTINUED)

Install Hose and Nozzle

1. Wrap one end of the dispensing hose with three to four turns of thread

tape and thread into outlet port. Tighten securely using an adjustable

wrench.

2. Wrap opposite end of hose with three or four turns of thread tape

and thread into nozzle. Tighten securely using an adjustable wrench.

3. Place the nozzle into the nozzle holder on the end of the pump motor

housing. Note that the nozzle cannot be placed in the holder unless

the pump switch is OFF (see Figure 9).

Outlet

Adapter M6-1.0 x 20mm

SHCS

M6-1.0 x 14mm

BHCS

Nozzle Cover

#222

O-ring

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