GORMAN-RUPP 14C2-F3L Manual de usuario

COM‐00675-10

April 25, 2013

REV B. May 15, 2018

ACDEU

THE GORMAN‐RUPP COMPANY DMANSFIELD, OHIO

GORMAN‐RUPP OF CANADA LIMITED DST. THOMAS, ONTARIO, CANADA Printed in U.S.A

www.gormanrupp.com.

ECopyright by the Gorman‐Rupp Company

INSTALLATION, OPERATION,

AND MAINTENANCE MANUAL

WITH PARTS LIST

10 SERIES PUMP

MODEL

14C2-F3L

The engine exhaust from this

product contains chemicals

known to the State of California to

cause cancer, birth defects or

other reproductive harm.

TABLE OF CONTENTS

INTRODUCTION PAGE I - 1...................................................

SAFETY - SECTION A PAGE A - 1............................................

INSTALLATION - SECTION B PAGE B - 1.....................................

Pump Dimensions PAGE B - 1.....................................................

PREINSTALLATION INSPECTION PAGE B - 1............................................

Battery Specifications And Installation PAGE B - 2....................................

POSITIONING PUMP PAGE B - 2.......................................................

Lifting PAGE B - 2.................................................................

Mounting PAGE B - 2.............................................................

Clearance PAGE B - 2.............................................................

SUCTION AND DISCHARGE PIPING PAGE B - 3.........................................

Materials PAGE B - 3..............................................................

Line Configuration PAGE B - 3......................................................

Connections to Pump PAGE B - 3..................................................

Gauges PAGE B - 3...............................................................

SUCTION LINES PAGE B - 3...........................................................

Fittings PAGE B - 3...............................................................

Strainers PAGE B - 3..............................................................

Sealing PAGE B - 3...............................................................

Suction Lines In Sumps PAGE B - 4.................................................

Suction Line Positioning PAGE B - 4................................................

DISCHARGE LINES PAGE B - 5........................................................

Siphoning PAGE B - 5.............................................................

Valves PAGE B - 5................................................................

Bypass Lines PAGE B - 5..........................................................

AUTOMATIC AIR RELEASE VALVE PAGE B - 6...........................................

Theory of Operation PAGE B - 6....................................................

Air Release Valve Installation PAGE B - 7............................................

ALIGNMENT PAGE B - 7..............................................................

OPERATION - SECTION C PAGE C - 1.......................................

PRIMING PAGE C - 1.................................................................

STARTING PAGE C - 2................................................................

Starting PAGE C - 2...............................................................

OPERATION PAGE C - 2..............................................................

Lines With a Bypass PAGE C - 2....................................................

Lines Without a Bypass PAGE C - 2.................................................

Leakage PAGE C - 2..............................................................

Liquid Temperature And Overheating PAGE C - 2.....................................

Strainer Check PAGE C - 2.........................................................

Pump Vacuum Check PAGE C - 3..................................................

STOPPING PAGE C - 3................................................................

Stopping PAGE C - 3..............................................................

Safety Shutdown System PAGE C - 3...............................................

OPERATION IN EXTREME HEAT PAGE C - 3............................................

Cold Weather Preservation PAGE C - 4..............................................

TABLE OF CONTENTS

(continued)

BEARING TEMPERATURE CHECK PAGE C - 4..........................................

TROUBLESHOOTING - SECTION D PAGE D - 1...............................

PREVENTIVE MAINTENANCE PAGE D - 3...............................................

PUMP MAINTENANCE AND REPAIR - SECTION E PAGE E - 1.................

STANDARD PERFORMANCE CURVE PAGE E - 1........................................

PARTS LISTS:

Pump Model PAGE E - 3.............................................................

Power Unit Kit PAGE E - 5............................................................

Pump End Assembly PAGE E - 7......................................................

Drive Assembly PAGE E - 8...........................................................

PUMP AND SEAL DISASSEMBLY AND REASSEMBLY PAGE E - 9............................

Back Cover Removal PAGE E - 9...................................................

Suction Check Valve Removal PAGE E - 10...........................................

Pump Casing Removal PAGE E - 10.................................................

Separating Intermediate And Drive Assembly From Engine PAGE E - 10..................

Loosening Impeller PAGE E - 10....................................................

Removing Intermediate PAGE E - 11.................................................

Impeller Removal PAGE E - 11......................................................

Seal Removal and Disassembly PAGE E - 11..........................................

Shaft and Bearing Removal and Disassembly PAGE E - 12.............................

Shaft and Bearing Reassembly and Installation PAGE E - 12............................

Securing Intermediate And Drive Assembly To Engine PAGE E - 14......................

Seal Reassembly and Installation PAGE E - 14........................................

Impeller Installation And Adjustment PAGE E - 16......................................

Suction Check Valve Installation PAGE E - 16.........................................

Back Cover Installation PAGE E - 17.................................................

Final Pump Assembly PAGE E - 17..................................................

LUBRICATION PAGE E - 17.............................................................

Seal Assembly PAGE E - 17.........................................................

Bearings PAGE E - 18..............................................................

Engine PAGE E - 18................................................................

OM-0067510 SERIES

PAGE I - 1INTRODUCTION

INTRODUCTION

Thank You for purchasing a Gorman‐Rupp pump.

Read this manual carefully to learn how to safely

install and operate your pump. Failure to do so

could result in personal injury or damage to the

pump. This Installation, Operation, and Mainte

nance manual is designed to help you achieve the

best performance and longest life from your Gor

man‐Rupp pump.

This pump is a 10 Series, semi‐open impeller, self‐

priming centrifugal model with a suction check

valve. The pump is close‐coupled to an air‐cooled

Deutz diesel engine. It is designed for handling

dirty water containing specified entrained solids.

The basic material of construction for wetted parts

is gray iron, with ductile iron impeller and steel

wearing parts.

Because pump installations are seldom identical,

this manual cannot possibly provide detailed in

structions and precautions for every aspect of

each specific application. Therefore, it is the re

sponsibility of the owner/installer of the pump to

ensure that applications not addressed in this

manual are performed only after establishing that

neither operator safety nor pump integrity are com

promised by the installation. Pumps and related

equipment must be installed and operated ac

cording to all national, local and industry stan

dards.

If there are any questions regarding the pump

which are not covered in this manual or in other lit

erature accompanying the unit, please contact

your Gorman‐Rupp distributor or the Gorman‐

Rupp Company:

The Gorman‐Rupp Company

P.O. Box 1217

Mansfield, Ohio 44901-1217

Phone: (419) 755-1011

or:

Gorman‐Rupp of Canada Limited

70 Burwell Road

St. Thomas, Ontario N5P 3R7

Phone: (519) 631-2870

For information or technical assistance on the en

gine, contact the engine manufacturer's local

dealer or representative.

The following are used to alert personnel to proce

dures which require special attention, to those

which could damage equipment, and to those

which could be dangerous to personnel:

Immediate hazards which WILL result in

severe personal injury or death. These

instructions describe the procedure re

quired and the injury which will result

from failure to follow the procedure.

Hazards or unsafe practices which

COULD result in severe personal injury

or death. These instructions describe

the procedure required and the injury

which could result from failure to follow

the procedure.

Hazards or unsafe practices which COULD

result in minor personal injury or product or

property damage. These instructions de

scribe the requirements and the possible

damage which could result from failure to

follow the procedure.

NOTE

Instructions to aid in installation, operation, and

maintenance or which clarify a procedure.

10 SERIES OM-00675

PAGE A - 1SAFETY

SAFETY - SECTION A

This information applies to 10 Series en

gine driven pumps. Refer to the manual

accompanying the engine before at

tempting to begin operation.

Because pump installations are seldom

identical, this manual cannot possibly

provide detailed instructions and pre

cautions for each specific application.

Therefore, it is the owner/installer's re

sponsibility to ensure that applications

not addressed in this manual are per

formed only after establishing that nei

ther operator safety nor pump integrity

are compromised by the installation.

Before attempting to open or service the

pump:

1. Familiarize yourself with this man

ual.

2. Switch off the engine ignition and

disconnect the positive battery

cable to ensure that the pump will

remain inoperative.

3. Allow the pump to completely cool

if overheated.

4. Check the temperature before

opening any covers, plates, or

plugs.

5. Close the suction and discharge

valves.

6. Vent the pump slowly and cau

tiously.

7. Drain the pump.

This pump is designed to handle dirty

water containing specified entrained

solids. Do not attempt to pump volatile,

corrosive, or flammable materials, or

any liquids which may damage the

pump or endanger personnel as a result

of pump failure.

Use lifting and moving equipment in

good repair and with adequate capacity

to prevent injuries to personnel or dam

age to equipment. Suction and dis

charge hoses and piping must be re

moved from the pump before lifting.

After the pump has been positioned,

make certain that the pump and all pip

ing or hose connections are tight, prop

erly supported and secure before oper

ation.

Do not operate the pump against a

closed discharge valve for long periods

of time. If operated against a closed dis

charge valve, pump components will

deteriorate, and the liquid could come

to a boil, build pressure, and cause the

pump casing to rupture or explode.

Do not remove plates, covers, gauges,

pipe plugs, or fittings from an over

heated pump. Vapor pressure within the

pump can cause parts being disen

gaged to be ejected with great force. Al

low the pump to cool before servicing.

10 SERIES

OM-00675

PAGE A - 2 SAFETY

Do not operate an internal combustion

engine in an explosive atmosphere.

When operating internal combustion

engines in an enclosed area, make cer

tain that exhaust fumes are piped to the

outside. These fumes contain carbon

monoxide, a deadly gas that is color

less, tasteless, and odorless.

Fuel used by internal combustion en

gines presents an extreme explosion

and fire hazard. Make certain that all

fuel lines are securely connected and

free of leaks. Never refuel a hot or run

ning engine. Avoid overfilling the fuel

tank. Always use the correct type of fuel.

Never tamper with the governor to gain

more power. The governor establishes

safe operating limits that should not be

exceeded. The maximum continuous

operating speed for this pump is 2300

RPM.

OM-0067510 SERIES

PAGE B - 1INSTALLATION

INSTALLATION - SECTION B

Review all SAFETY information in Section A.

Since pump installations are seldom identical, this

section offers only general recommendations and

practices required to inspect, position, and ar

range the pump and piping.

Most of the information pertains to a standard

static lift application where the pump is posi

tioned above the free level of liquid to be pumped.

If installed in a flooded suction application where

the liquid is supplied to the pump under pressure,

some of the information such as mounting, line

configuration, and priming must be tailored to the

specific application. Since the pressure supplied

to the pump is critical to performance and safety,

be sure to limit the incoming pressure to 50% of

the maximum permissible operating pressure as

shown on the pump performance curve (see Sec

tion E, Page 1). If the pump is fitted with a Gorman‐

Rupp double grease lubricated seal, the maximum

incoming pressure must be reduced to 10 p.s.i.

For further assistance, contact your Gorman‐Rupp

distributor or the Gorman‐Rupp Company.

Pump Dimensions

See Figure 1 for the approximate physical dimen

sions of this pump and engine.

OUTLINE DRAWING

Figure 1. Pump Model 14C2-F3L

PREINSTALLATION INSPECTION

The pump assembly was inspected and tested be

fore shipment from the factory. Before installation,

inspect the pump for damage which may have oc

curred during shipment. Check as follows:

a. Inspect the pump for cracks, dents, damaged

threads, and other obvious damage.

b. Check for and tighten loose attaching hard

ware. Since gaskets tend to shrink after dry

ing, check for loose hardware at mating sur

faces.

OM-00675 10 SERIES

PAGE B - 2 INSTALLATION

c. Carefully read all warnings and cautions con

tained in this manual or affixed to the pump,

and perform all duties indicated.

d. Check levels and lubricate as necessary. Re

fer to LUBRICATION in the MAINTENANCE

AND REPAIR section of this manual and per

form duties as instructed.

e. If the pump has been stored for more than 12

months, some of the components or lubri

cants may have exceeded their maximum

shelf life. These must be inspected or re

placed to ensure maximum pump service.

If the maximum shelf life has been exceeded, or if

anything appears to be abnormal, contact your

Gorman‐Rupp distributor or the factory to deter

mine the repair or updating policy. Do not put the

pump into service until appropriate action has

been taken.

Battery Specifications And Installation

Unless otherwise specified on the pump order, the

engine battery was not included with the unit. Re

fer to the following specifications when selecting a

battery.

13L

12 Volts 950 190 95 7.00W

9.625H

Voltage

Cold Reserve Approx.

Crank Capacity Amp/ Overall

Amps @80°F Hr. Dims.

@ 0°F (Minutes) Rating (Inches)

Table 1. Battery Specifications

Refer to the information accompanying the battery

and/or electrolyte solution for activation and charg

ing instructions.

Before installing the battery, clean the positive and

negative cable connectors, and the battery termi

nals. Secure the battery by tightening the

holddown brackets. The terminals and clamps

may be coated with petroleum jelly to retard corro

sion. Connect and tighten the positive cable first,

then the negative cable.

POSITIONING PUMP

Lifting

Pump unit weights will vary depending on the

mounting and drive provided. Check the shipping

tag on the unit packaging for the actual weight, and

use lifting equipment with appropriate capacity.

Drain the pump and remove all customer‐installed

equipment such as suction and discharge hoses

or piping before attempting to lift existing, installed

units.

The pump assembly can be seriously

damaged if the cables or chains used to lift

and move the unit are improperly wrapped

around the pump.

After mounting the pump end to the engine and

base, use lifting equipment with a capacity of at

least 5 times the weight of the complete unit.

Mounting

Locate the pump in an accessible place as close as

practical to the liquid being pumped. Level mount

ing is essential for proper operation.

The pump may have to be supported or shimmed

to provide for level operation or to eliminate vibra

tion.

If the pump has been mounted on a moveable

base, make certain the base is stationary by setting

the brake and blocking the wheels before attempt

ing to operate the pump.

To ensure sufficient lubrication and fuel supply to

the engine, do not position the pump and engine

more than 15_off horizontal for continuous opera

tion. The pump and engine may be positioned up

to 30_off horizontal for intermittent operation

only; however, the engine manufacturer should be

consulted for continuous operation at angles

greater than 15_.

Clearance

When positioning the pump, allow a minimum

clearance of 18 inches (457 mm) in front of the

Tabla de contenidos

Otros manuales de Bomba de agua de GORMAN-RUPP

GORMAN-RUPP

GORMAN-RUPP S Series Manual de usuario

GORMAN-RUPP

GORMAN-RUPP 12D-1B20 FT4 Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP SM SERIES Instrucciones de instalación y funcionamiento

GORMAN-RUPP

GORMAN-RUPP SFDV3B Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP AMT 370F-95 Instrucciones de montaje

GORMAN-RUPP

GORMAN-RUPP SUPER T SERIES Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP 12B2-B Manual de usuario

GORMAN-RUPP

GORMAN-RUPP SFS4C Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP S Series Instrucciones de funcionamiento

GORMAN-RUPP

GORMAN-RUPP 12D1-1B20 FT4 Manual de usuario

GORMAN-RUPP

GORMAN-RUPP 82D1-1B20 FT4-X Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP SUPER T SERIES Manual de usuario

GORMAN-RUPP

GORMAN-RUPP AMT 5586-H6 Manual de usuario

GORMAN-RUPP

GORMAN-RUPP 10 SERIES Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP 2P5X Instrucciones de montaje

GORMAN-RUPP

GORMAN-RUPP PA6D60-4045T Manual de usuario

GORMAN-RUPP

GORMAN-RUPP S Series Manual del propietario

GORMAN-RUPP

GORMAN-RUPP SUPER U SERIES Instrucciones de instalación y funcionamiento

GORMAN-RUPP

GORMAN-RUPP PAH SERIES Manual de usuario

GORMAN-RUPP

GORMAN-RUPP 02K11-B Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP S8A1-E95 460/3 Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP SUPER T SERIES Guía de aplicación

GORMAN-RUPP

GORMAN-RUPP OM-05450-04 Manual de usuario

GORMAN-RUPP

GORMAN-RUPP AMT 5585-B6 Instrucciones de montaje

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario