Go 2057T Manual de usuario

Mar-18 Product Code: 2057T

OWNER’S MANUAL

PRODUCT CODE: 2057T

1,000kg TRANSMISSION LIFTER

Maximum

Capacity

Minimum

Height

Maximum

Height

Tilt

Forward

Tilt Back

Lateral

Adjustment

Weight

1,000kg

230mm

760mm

70˚

15˚

90mm

57kg

Mar-18 Product Code: 2057T

Page | 2

WARNING

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

WARNING

The instructions and warnings contained in this manual should be read and understood before

using or operating this equipment. Do not allow anyone to use or operate this equipment

until they have read this manual and have developed a thorough understanding of how this

equipment works. Failure to observe any of the instructions contained in the manual could

result in severe personal injury to the user or bystanders, or cause damage to the equipment

and property. Keep this manual in a convenient and safe place for future reference.

Whilst every effort has been made to ensure accuracy of information contained in this manual,

the TQB Brands Pty Ltd policy of continuous improvement determines the right to make

modifications without prior warning.

CONTENT

WARNING ................................................................................................................. 2

CONTENT .................................................................................................................. 2

SAFETY INSTRUCTIONS ............................................................................................. 3

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE .......................................... 4

PARTS DIAGRAM ...................................................................................................... 7

PARTS LIST ................................................................................................................ 8

WARRANTY ............................................................................................................ 10

Mar-18 Product Code: 2057T

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SAFETY INSTRUCTIONS

SAFETY OPERATING INSTRUCTIONS

Save these instructions. For your safety, read, understand, and follow the information

provided with and on this 1,000kg Transmission Lifter before using.

ûDO NOT exceed the maximum lifting load capacity of 1000kg.

üOnly use this transmission lifter on a surface that is stable, level, smooth, dry and

capable of sustaining the load. Keep the surface free from unrelated materials and

ensure that there is adequate lighting.

ûDO NOT use on tarmac, or any other soft surface as the transmission may sink or

topple.

üVehicle must be properly and adequately supported before commencing work with

this transmission lifter.

üThis transmission lifter is used as an aid in the removal and installation of a

transmission or a differential, as individual components. DO NOT use it for any other

purpose than it is designed for.

üAlways centre the load on the cradle of this Transmission Lifter and be sure the

transmission is stable and secure before raising or lowering.

ûDO NOT use the Transmission Lifter to lift or support a heavy load such as a

differential with axle or a transmission with bell housing which is bulky and difficult

to balance, and may cause the transmission lifter to tip over and lead to equipment

damage and/or serious personal injury.

ûNever move this Transmission Lifter with a load any higher off the ground than

necessary and always move it slowly and carefully.

üTransfer the load immediately to appropriate support device for service or repair.

ûDO NOT operate this Transmission Lifter when you are tired or under the influence

of alcohol, drugs or any intoxicating medication.

ûDO NOT allow untrained persons to operate this product and DO NOT make any

modifications to this product.

ûDO NOT tamper with the safety valve.

ûDO NOT expose the Transmission Lifter to rain or any other kind of inclement

weather.

üWhen servicing, use only TradeQuip identical replacement parts. Use of any other

parts will void the warranty.

üUse the right product for the job. There are certain applications for which this

Transmission Lifter was designed. Do not modify the Transmission Lifter and do not

use the Transmission Lifter for a purpose for which it was not intended.

Mar-18 Product Code: 2057T

Page | 4

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE

1. FEATURES

This professional TradeQuip "Made for the Trade” 1,000kg Hydraulic Low Profile

Transmission Jack is perfect for transmission installation and removal. Features smooth,

manually operated hydraulic lifting and lowering and a 360° rotating handle for better

load positioning. The universal mounting cradle provides a wide forward, backward and

side to side tilt range. This transmission jack makes transmission removal and

replacement easy and safe. Featuring durable rear swivel castors for mobility, this tough

transmission jack is also formed and welded with extra strong steel plates for ultimate

durability.

2. BEFORE USE

Prior to each use conduct a visual inspection by checking for abnormal conditions, such as

cracked joints and damaged, loose, or missing parts.

Purge the hydraulic system to eliminate any air in the system.

-remove the oil fill plug from the top of the hydraulic ram.

-turn the release valve counter-clockwise to open.

-pump the handle up and down quickly several times to purge air from the

system.

-check the hydraulic oil level and fill to 6mm below the fill port.

-replace the oil fill plug and close the release valve by turning it clockwise.

3. OPERATION

Warning:

Vehicle must be properly and adequately supported before commencing work with

this transmission lifter.

Removing a Transmission

1. Before each use check the hydraulic oil level and fill to 6mm below the fill port.

2. Once the vehicle is raised and secured on Jack Stands, clear the area underneath the

vehicle.

3. Disconnect one end of the chain and allow it to hang free.

4. Move the transmission lifter underneath the transmission.

5. Close the release valve.

6. Pump the handle to raise the transmission lifter.

7. Stop just below the transmission and align the saddle to the transmission with the

tilt knobs.

Mar-18 Product Code: 2057T

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8. Continue raising the saddle up to the transmission to determine where you will need

to adjust the supports. All four supports need to grip and make contact with the

transmission.

9. After determining where they need to be set, loosen the threaded bolts on each

support, and adjust it to the proper setting for the transmission. Tighten the bolts.

10. Raise the unit again to make contact with the transmission, making sure all of the

supports are in firm contact.

11. Wrap the chain securely around the transmission, and hook the chain to the bracket

on the other side of the saddle.

12. Once it is securely fastened, release the bolts holding the transmission in place.

13. Make sure the area is clear of people and tools, and check the transmission is

securely held in place.

14. Slowly open the release valve to lower the transmission lifter.

15. Move the transmission lifter from under the vehicle and perform the necessary

maintenance.

Re-installing a Transmission

1. Move the transmission lifter so that the transmission is lined up properly with its

connection points.

2. Close the release valve.

3. Pump the handle to gradually raise the transmission lifter, whilst guiding the

transmission lifter into place.

4. Secure the transmission into place using its hardware.

5. Ensure the transmission is securely installed.

6. Disconnect one end of the chain and allow it to hang free.

7. Clear the area near the transmission lifter, and slowly open the release valve to

lower the lifter.

8. Move the transmission lifter clear of the vehicle.

4. STORAGE

This Transmission Lifter should always be stored with the Lift Arm fully lowered in a dry

location on a level surface.

Mar-18 Product Code: 2057T

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5. MAINTENANCE

Replace or repair damaged parts. Use recommended parts only. Non authorised parts

may be dangerous and will invalidate the warranty.

Changing the Hydraulic Oil

1. Change the hydraulic jack oil at least once a year.

2. Fully lower the transmission lifter, remove the oil fill plug on the side of the hydraulic

ram.

3. Tip the transmission lifter to allow the old hydraulic oil to drain out of the housing

completely, dispose of the old hydraulic oil in accordance with local regulations.

4. With the transmission lifter upright, completely fill the hydraulic ram with a high

quality hydraulic oil (not included) until the oil just begins to run out of the oil fill

hole.

5. Open the release valve and pump the handle to bleed air from the system.

6. Reinstall the oil filler plug.

7. Clean with a clean cloth using a mild detergent.

8. Always store the transmission lifter in a safe, dry location.

6. SERVICE & REPAIR

Any Transmission Lifter found damaged in any way, or found to be worn or operates

abnormally should be removed from service until repaired by an authorised service agent.

Owners and / or operators should be aware that repair of this product may require

specialised equipment and knowledge. Only authorised parts, labels and decals shall be

used on this equipment. Annual inspection of the transmission lifter is recommended and

can be made by an authorised repair facility to ensure that your equipment is in optimum

condition and that the equipment has the correct decals and safety labels specified by the

manufacturer.

Mar-18 Product Code: 2057T

Page | 7

PARTS DIAGRAM

Mar-18 Product Code: 2057T

Page | 8

PARTS LIST

Mar-18 Product Code: 2057T

Page | 9

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

ACTION

Lifter does not operate when

handle is pumped

1. Release valve not closed

tightly.

2. The steel ball is immersed

inside for too long.

3. Air in the lifter.

1. Firmly close the release

valve.

2. Open the release valve by

turning it counter-

clockwise, pump up the

handle 10-15 times.

3. Close the release valve by

turning it clockwise, pump

up the handle 5-10 times.

4. Repeat step 1 & 2 x 3

times.

Lifter will not hold load

1. Release valve not tightly

closed.

2. Malfunction in lifter such

as dirt inside valve

mechanism.

1. Firmly close the release

valve.

2. Open the release valve by

turning it counter-

clockwise, pump up the

handle 10-15 times.

3. Close the release valve by

turning it clockwise,

pump up the handle 5-10

times.

4. Repeat step 1 & 2 x 3

times.

Lifter reluctant to lower

when load removed

1. Oil reservoir overfilled.

2. Piston binding.

3. Overextended the lifter.

1. Drain oil to correct level.

2. Clean and lubricate

moving parts.

3. Replace lifter.

Lifter will not extend to full

range of stroke

1. Low oil level.

1. Add hydraulic oil to the

lifter.

Mar-18 Product Code: 2057T

Page | 10

WARRANTY

TradeQuip products have been carefully tested and inspected before shipment and are

guaranteed to be free from defective materials and workmanship for a period of 12 months

from the date of purchase except where tools are hired out when the guarantee period is

ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest

authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –

[email protected].

If upon inspection it is found that the fault occurring is due to defective materials or

workmanship, repairs will be carried out free of charge. This guarantee does not apply to

normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe

handling, alterations, accident, or repairs attempted or made by any personnel other than the

authorised TQB Brands Pty Ltd repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its

terms are not authorised.

Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a

dated receipt or invoice to verify your proof of purchase within the 12 month period.

Consumer Guarantee

Our goods come with a guarantee that cannot be excluded under the Australian Consumer

Law. You are entitled to a replacement or refund for a major failure and compensation for any

other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired

or replaced if the goods fail to be of acceptable quality and the failure does not amount to a

major failure.

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