Gfp 865DH-4 Manual de usuario
Gfp 865DH-4
March 2021
1
OPERATING MANUAL Gfp 865DH-4
Please read this manual carefully before operating!
Do NOT reproduce this manual or make changes to it
without express written consent from Gfp
Gfp 865DH-4
March 2021
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Table of Contents
Contents Page
1. Introduction ……………………………………………………..
2. Important Safety Instructions…………………………………….
3. Installation Safeguards ………………………………………….
4. General Safeguards………………………………………………
5. Operating Conditions …………………………………………….
6. Electrical Requirements………………………………………….
7. Packing List………………………………………………………..
8. Installation
A. Uncrate the Machine……………………………………….
B. Remove Heat Tube Package…………………………………
C. Remove Machine from Skid……………………………….
D. Assemble Machine Stand…………………………………..
E. Attach the Lower Supply Shaft Assembly
F. Set Machine on Stand…………………………………….…
G. Align machine to Stand…………………………………….
H. Install Front Media Unwind Shaft…………………………..
9. Installing the Heat Tubes
A. Inserting the Heat Tubes……………………………………….
B. Connecting the Electric Wires……………………………
10. Installing the Lower Rear Rewind ………………………………
11. Additional Installation Items …………………………………….
12. System Components………………..……………………………
13. Control Panel……………………………………………………..
14. Operation…. …………………………………………………….
15. Removing the Print Hold Down Assembly……………………….
16. Loading Film………………………………………………….…
17. Threading Film
A. Cold PSA Film…………………………………………….
B. Thermal Film Threading……………………………….…
C. Front Media Unwind…………………………………………..
18. Roller Pressure Adjustment..……………………………………..
19. Roller Gap Adjustment……………………………………………
20. Pull Roller Clutch Adjustment.……………………………………
21. Installing the Rear Rewind..………………………………….….
22. Troubleshooting
A. The Machine………………………………………….…….
B. Thermal Film Output…..…………………………….……
23. Specifications ……………………………………………………
24. Warranty …………………………………………………………
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Gfp 865DH-4
March 2021
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1.Introduction
Thank you for choosing a Gfp laminator. It has been designed and manufactured to provide
years of continuous service. Please read this manual thoroughly before operating. Please
inspect the box and the laminator for shipping damage. Damage should be brought to the
immediate attention of the delivering carrier. For a list of shipping components see
“Packing List” on page 7.
Please preserve this operation manual for future reference. Pay special attention to the
paragraphs with warning symbols which are vital to the proper uses and maintenance and
the safety of the users. Please comply with the operation guides of this machine and
warnings in this operation manual.
2. Important Safety Instructions
In this operating manual you will find important safety messages regarding the product.
Read these instructions carefully, failure to comply with the following safety procedures
could result in serious injury.
WARNING Do not attempt to service or repair the laminator. Only authorized
maintenance and service technicians should make repairs.
WARNING Do not connect the laminator to an electrical supply or attempt to
operate the laminator until you have completely read these instructions. Maintain these
instructions in a convenient location for future reference.
WARNING To guard against injury, the following safety precautions must be
observed in the installation and use of the laminator.
Warning Ensure the safety shield is in place before operating
the laminator. Operating without the safety shield can result in serious
injuries
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March 2021
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3. Installation Safeguards
Shipping damage should be brought to the immediate attention of the delivering carrier.
Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator
in the direct path of forced, heated or cooled air.
The receptacle must be located near the equipment and easily accessible.
Connect the electrical plug provided with the laminator to a suitably grounded
outlet only. This machine must have reliable earth ground to ensure the safety of the
machine during operations.
Contact an electrician should the electrical plug provided with the laminator not match
the receptacles at your location.
Ensure that the voltages of the power supply you are using match the rated
working voltages before operations. Do not use incorrect power supply.
Do not use damaged wires or outlets. If abnormal conditions occur, switch off
the power supply first.
This machine must be grounded reliably to ensure safe operation.
Only a licensed electrician should install wiring and outlet for the laminator.
To ensure safe operation, do not defeat or remove electrical or mechanical safety
devices such as interlocks, shields, guards and photo eyes.
This machine is equipped with a heating system; do NOT touch the surface of
rollers during thermal operations to avoid burns.
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March 2021
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4. General Safeguards
Keep hands, long hair, loose clothing, and articles such as neckties and necklaces away
from the rollers to avoid entanglement and entrapment. The rollers have pinch points that
can trap body parts or clothing and cause serious injury.
Do not use the machines for purposes other than lamination and mounting, otherwise
damages to the machine or accidents may occur.
Keep out of reach of children.
Keep flammable and wet objects away from the machine.
Do not use flammable sprays or materials when cleaning the machine.
Do not leave the machine unattended during operations.
Do not mount metal materials or other hard objects.
Do not put burrs, sharp blade or rigid materials in between the two rubber rollers.
Do not attempt to laminate items that exceed total recommended material thickness of the
unit.
Do not touch the rollers when they are hot or place foreign object inside the machine.
Do not cut adhesive films directly on the surface of the rollers to avoid damaging the
rubber coating.
Shut down the machine after laminating to avoid misusing this machine by others.
Shut down the power and unplug the power cord before moving the machine.
Note the locations of the castors while moving or operating this machine to avoid injuries
to your feet.
Disconnect from the power supply before repair or maintenance.
Disconnect from the power supply when the machine is not in use for a long
time.
When the machine lies idle for a long period of time, raise the top rubber roller to avoid
flat spots on the rubber surface.
Do not cover the surface of the machine until the machine has completely cooled.
Perform only the routine maintenance procedures referred to in these instructions.
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March 2021
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5. Operating Conditions
Place machine on level surface
Environment requirements：
o Ambient temperature: 50⁰ F - 104⁰ F
o Humidity：30%—80%；ideal humidity：55%
Due to the static on film rolls, you should try to keep the environment clean.
Provide enough space around machine to ensure safe and effective operation. The
minimum area covered is 8 ft. x 10 ft.
Do not directly cut the films on the surfaces of the rubber rollers to avoid damages to the
rollers.
Do not put burrs, sharp knives or extra thick and hard materials in between the rollers. Do
not leave objects like tools, rulers, knives, etc. on the working panels or the side cabinets
to avoid their being pulled into the machine accidentally and damaging the rollers.
For repairs and replacements, please contact your local dealer or distributor. Unauthorized
repairs and dismantling will affect future maintenances of the machines.
The machine can laminate continuously objects less than ½” thick.
o For objects over ½” but less than 1” thick, use the pedal switch.
Operator should be present while machine is in operation.
Warning: Do not keep the machines in direct sunshine or near it.
Do not keep the machine in dusty place or places with strong vibrations.
6. Electrical Requirements
220-240V 50/60 Hz Single Phase (NEMA 6-30R)
865DH-4 – 24 amp
Connect the electrical plug, provided with the laminator, to a suitably grounded
outlet only. This machine must have reliable earth ground to ensure the safety of the
machine during operations.
Contact an electrician should the electrical plug provided with the laminator not match
the receptacles at your location.
Ensure that the voltages of the power supply you are using match the rated working
voltages before operations. Do not use an incorrect power supply.
Do not use damaged wires or outlets. If abnormal conditions occur, switch off the power
supply.
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March 2021
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7. Packing list
Remove all parts from shipping crate and boxes. Inspect parts and the machine carefully. Any
missing parts should be reported to your dealer or distributor.
Main Machine Crate Stand Box
Part Quantity Part Quantity
Main Machine 1 Cross beams 2
Swing out shaft assembly 1 Middle beam 1
Rewind tube 1 Left side stand 1
Foot Pedal 1 Right side stand 1
Heat tube 2 8 x100 hex screw 8
Media support brackets 3 Alignment bracket 2
Leveling Feet 4 5 x 8 hex screw 4
Stand anchor bolts (M10) 4 # 5 flat washer 8
Allen wrench 5mm 1 # 5 spring spacer 8
Film cutter (Zippy Knife) 1 Anchor bolts (M8) 2
Operation Manual 1 #8 Nut 2
8 x 20 hex screw 10 Allen wrench 4mm 1
# 8 flat washer 20 Allen wrench 6mm 1
# 8 spring spacer 20 5X16 hex screw 4
4X8 Combination screw 4 Spanner Wrench 1
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March 2021
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8. Installation
8 A. Uncrating the machine
1. Remove bolts around the base of the crate.
2. Lift crate top straight up and off the skid.
8 B. Remove Heat Tube Packages
3. Remove nuts on heater support brackets that hold the cardboard tubes to the inside of the crate
and remove the heater packages.
Heat tube packages
Heat tube brackets
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March 2021
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8 C. Remove Machine from Skid
1. Remove plastic cover and accessory box.
2. Raise the In-feed table (#1) and lock in place.
3. Remove rewind tube by pushing toward the spring side.
4. Remove supply shaft (#2) from the crate base by loosening the hex bolts on core adapters and
sliding to one side.
1. Infeed Table
2. Film Core Adaptor w/Brake
3. Lower Supply Mandrel
4. Shipping Skid
5. Bottom Swing-Out Shaft Assembly
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March 2021
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8 D. Assemble Machine Stand
1. Remove stand from shipping box.
2. Bolt cross members to stand side frame.
3. Larger cross member goes in the center and takes the shorter bolts.
4. Use a flat washer and lock washer – Flat washer contacts the stand.
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