Getinge Decomat 4656 Manual de usuario

Decomat 4656Installation instructions

9809

Decomat

4656

Serial no. 701600 -

4997985-02

INSTALLATION

INSTRUCTIONS

0301

Produced: 1998

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Installation instructionsDecomat 4656

9809

Contents

Safety rules _______________________________________________ 3

General safety rules _______________________________________ 3

Power cut-off device ______________________________________ 3

Caution symbols _________________________________________ 3

Installation ________________________________________________ 4

Wall-mounted model ______________________________________ 5

Free-standing model ______________________________________ 5

Connection of electricity, water, steam and drain ________________7

Functional check ________________________________________ 10

Technical data ____________________________________________11

Electric circuit diagram ____________________________________12

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Decomat 4656Installation instructions

9809

Safety rules

This machine is designed with a number of integrated safety devices. To avoid

personal injury it is essential that the safety devices are not bypassed or in any

other way put out of action.

General safety rules

• The machine should be connected according to the instructions.

• The machine may not by used by juveniles.

• Installation work and servicing should be carried out by staff trained to use this

machine.

• The lid lock of the machine may not be bypassed under any circumstances.

• Leakage in the system, eg, due to worn lid gasket, must be repaired

immediately.

• Personnel concerned must study valid handbooks and service manuals prior to

any repairs or service work.

• All plug-in leads must be unplugged from all of the circuit boards of the control

system before any welding on or close to the dishwasher is started.

• The machine may not be sprayed with water.

• Caution must be observed when using corrosive detergents.

• Safety precautions must be observed when using hot water or steam.

Power cut-off device

The machine must always be provided with a separate power cut-off device in the

power supply line, easily accessible on the wall.

Caution symbols

This manual contains certain warnings, instructions and advice of such importance

that they are particularly emphasized. The configuration and use of the

appertaining symbols are as follows:

This symbol indicates a warning in the text. It gives warning of

dangers which could lead to minor or major injury to the person

and even to a fatality.

It is also used for warnings to avoid damage to the machine.

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Installation instructionsDecomat 4656

9809

Installation

• Pull the machine (standing on a transport pallet) to where it is to stand.

• Remove the detergent compartment.

• Lift the machine from the transport pallet.

• Place the machine in position and set the adjusting screws of the feet to make

the machine stand firm and level. Check with a spirit level as shown in figure

1 to ensure that the machine is level.

• Refit the detergent compartment.

Fig. 1. Adjusting

V222

Adjust the machine with

aid of spirit level

If the machine is to be moved using a fork-lift truck:

• Position the forks of the truck as illustrated in figure 2 so as not to damage the

machine.

Fig. 2. Positioning the fork-lift forks.

Bottom frame

V318

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Decomat 4656Installation instructions

9809

>15 mm

V320 100 + 5 mm

>15 mm

V192

Wall-mounted model

• If the machine is fitted with two doors and is to be installed in a wall, the

clearance between wall and machine must be at least 15 mm.

• If several machines are mounted in-line, they must be adjusted to the same

height when being installed (especially important when a loading trolley is

used).

Fig. 3. Installed in wall

Free-standing model

• Screw off the front panel with the two screws. Lift up and unhook the top

cover.

• Screw the two anti-topple brackets to the wall and tighten the securing screws

to the machine.

• Fit the top cover and front panel.

Fig. 4 Anti-topple bracket

anti-topple bracket

V168

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Installation instructionsDecomat 4656

9809

• Check that the door and both side panels are parallel.

If not:

• Remove the lower front panel and adjust the machine.

• Adjust the machine by turning the nuts to the left or right accordingly.

Adjustment must be made on both sides if the machine is fitted with double

doors.

The door and the both side

plates must be parallel

Adjusting screws

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Decomat 4656Installation instructions

9809

Connection of electricity, water, steam and drain

Installation may be made by authorized personnel only.

• The machine should be fitted with a power cut-off device with a 3 mm gap in

the mains supply feed to facilitate maintenance and servicing.

• Position the disconnecting switch easily accessible on the wall.

• A cable (length 1.5 metres) for connecting to the disconnecting switch

accompanies the machine.

The electric installation in the operating switch located to the left below the

washing chamber of the machine is made as follows:

• The disinfector is connected to protective earth and to the supply voltage

indicated on the data plate.

• Ensure that the correct size of fuse is fitted. The fuse value is stated on the

data plate.

Fig. 6. Electrical connection (see electric circuit diagram in the service

instructions)

Power cut-off

device

V221

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Installation instructionsDecomat 4656

9809

• Fit the connections for water, and steam if used, with separate shut-off cocks.

Flush the water and any steam pipes that are to be connected to the machine

so that they are clean and thus prevent clogging of filters and valves.

• Connect the disinfector to the cold and hot water supply, and to steam and

condensate connections if relevant. The connections must be in compliance

with the following requirements:

Connection Pressure Consumption

Cold water 1/2” (15 mm) 100-800 kPa >13 litres per phase

Hot water 1/2” (15 mm) 100-800 kPa >13 litres per phase

Distilled water/Deionized water 3/4" (20 mm) 50-800 kPa* >13 litres per phase

Steam 1/2” (15 mm) 300-500 kPa 0.5 kg/min (300 kPa)

Condensate 1/2” (15 mm)

* A separate supply pump must be used if pressure is below 50 kPa.

• Teflon tape is recommended for the sealing of connections.

Fig. 7. Connection of water, steam and condensate

235

275

345

415

Front

200

V196

100

V195

Condensate

Steam

Steam, condensate

Water connections

Hot water Cold water

Distilled/

ionized water

• Connect the disinfector to a drain that has a capacity of at least 30 litres per

minute. The drain may be connected to the rear or downwards as indicated in

figure 6. Diameter of drain: 50 mm.

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Decomat 4656Installation instructions

9809

590

150 - 300

V198

200

125 250 275

Adjustable within

this range

V196

Front V197

100

250 275

125

250

230

Front

Adjustable within

this range

• Connect a de-aerator to the dryer (if the machine is fitted with one), diameter:

63 mm.

Fig. 8. Connections for drain and evacuation from dryer

Max 1000

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Installation instructionsDecomat 4656

9809

Functional check

• Ensure that the machine is connected to the correct power supply and that the

drain, water, steam and condensate connections are correctly made. Open the

water and steam cocks.

• Fill the detergent and rinsing agent bottles and place their level alarms in the

bottles.

• Place any accessories required in the washing chamber and close the door.

• Choose a program in which dosing is made from each of the detergent and

rinse-aid bottles and start the machine (see Operating Instructions).

• Ensure that filling with water in the machine is satisfactory.

Note.

The circulation pump must be filled with water. The axial seal

may be damaged if there is no water in the pump.

• Ensure that the circulation pump is rotating in the right direction as indicated

by the arrow on the pump motor. If not, break the power supply, change the

phase sequense and restart the machine.

Fig 9. Circulation pump

• Ensure that the dispenser pumps operate at the correct time in accordance

with the description of the program in the Operating Instructions and that

detergent is supplied.

• Check while the program is running that the door/doors cannot be opened.

• On machines with double doors, check the door locking function on

completion of a program as follows:

- Ensure that the door on the soiled side cannot be opened.

- Open the door on the clean side and then close it again.

- Open the door on the soiled side.

- Check that the door on the clean side cannot be opened.

• Ensure that there is no leakage of water or steam. Re-tighten connections for

water, steam and drainage if required.

V171

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