GESTRA SPECTORcontrol Manual de usuario
1
SPECTORcontrol
User’s manual 81849401
Control, Display & Operating Panel
GESTRA Steam Systems
EN
English
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Contents
Usage for the intended purpose ..............................................................................................................6
Safety notes............................................................................................................................................6
Important Notes
Page
Explanatory Notes
Scope of supply ......................................................................................................................................7
Application .............................................................................................................................................7
Function .................................................................................................................................................8
System design........................................................................................................................................9
Commissioning
Technical requirements.........................................................................................................................11
Start-up behaviour ...............................................................................................................................11
Shutdown behaviour ............................................................................................................................11
Factory settings ....................................................................................................................................11
System settings ....................................................................................................................................12
CAN bus connection..............................................................................................................................13
Remote monitoring ..............................................................................................................................14
Integration of third-party equipment......................................................................................................14
Using the help function ........................................................................................................................14
SPECTORcontrol ...................................................................................................................................10
Bus terminal block (I/O module) ............................................................................................................10
Installation
Description of the browser interface .....................................................................................................15
Description of the user interface ...........................................................................................................15
Description of the input masks .....................................................................................................16 – 17
Description of buttons ..................................................................................................................17 – 20
Menu overview .....................................................................................................................................21
User Interfaces
SPECTORcontrol ...................................................................................................................................10
Bus terminal block (I/O module) ............................................................................................................10
Wiring
3
Sequence of set-up .............................................................................................................................22
System .................................................................................................................................................23
Date and time setting ..........................................................................................................................23
Contrast and backlight setting, cleaning the display, showing/hiding program modules.........................24
Language ............................................................................................................................................24
Password .............................................................................................................................................25
IP address settings ..............................................................................................................................25
Factory settings ...................................................................................................................................26
Bus terminal block configuration...........................................................................................................26
Contents continued
System Control
Page
Alarms .................................................................................................................................................28
Alarm details .......................................................................................................................................28
Info.......................................................................................................................................................29
Alarm history ........................................................................................................................................29
Acknowledging alarms..........................................................................................................................29
External collective alarm.......................................................................................................................29
Alarm
Accepted equipment ............................................................................................................................27
List of Equipment
CAN 1...10 input ............................................................................................................................30
CAN 1...10 input NRG 26-40 ........................................................................................................31
CAN 1...10 input NRG 26-40 Setup ..............................................................................................31
CAN 1...10 input NRG 26-40 Calibration ......................................................................................32
CAN 1...10 input LRG 1x-4x ........................................................................................................33
CAN 1...10 input LRG 1x-4x Setup ..............................................................................................33
CAN 1...10 input LRG 1x-4x Calibration ......................................................................................34
CAN 1...10 input NRG 16-42 ........................................................................................................35
CAN 1...10 input NRG 16-42 Setup ..............................................................................................35
CAN 1...10 output URZ 40a ........................................................................................................36
CAN 1...10 output URZ 40a Overview ........................................................................................36
CAN 1...10 output URZ 40a Setup...............................................................................................37
CAN 1...10 output URZ 40a Signal tracing...................................................................................37
CAN 1...10 output URZ 40a Calibrate..........................................................................................38
Menus of Inputs/Outputs
4
Contents continued
Page
Controller .............................................................................................................................................48
Controller setup ...................................................................................................................................48
Continuous controller setup ..........................................................................................................49 – 50
Continuous controller softstart...............................................................................................................50
Continuous controller............................................................................................................................51
2-position controller setup ...................................................................................................................52
Pump setup .........................................................................................................................................53
Pump 1...3 setup .................................................................................................................................53
Valve control ........................................................................................................................................54
2-position controller..............................................................................................................................54
Pump status ........................................................................................................................................55
3-position controller setup ...................................................................................................................56
3-position controller..............................................................................................................................57
3-element controller ............................................................................................................................58
3-element controller setup....................................................................................................................58
3-element continuous controller setup..................................................................................................59
3-element 3-position controller setup ...................................................................................................60
3-element continous/3-position controller ............................................................................................61
Intermittent blowdown .........................................................................................................................62
Blowdown setup ...................................................................................................................................62
Forced rinsing.......................................................................................................................................63
Controller Menus
Analogue 1...10 input ...........................................................................................................................39
Analogue 1...10 input parameter...........................................................................................................39
Analogue 1...10 input setup ..................................................................................................................40
Analogue 1...10 output ........................................................................................................................41
Analogue 1...10 output parameters.......................................................................................................41
Digital inputs .......................................................................................................................................42
Digital inputs – first value indication .....................................................................................................43
Digital inputs .......................................................................................................................................44
Control equipment ...............................................................................................................................45
NRS 1-40.1 ..........................................................................................................................................45
NRS 1-40/41 setup ..............................................................................................................................46
NRS 1-40/41 setup Register limiter 1...4 ............................................................................................46
LRR 1-40 .............................................................................................................................................47
LRR 1-40 setup ...................................................................................................................................47
Menus of Inputs/Outputs continued
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Contents continued
Page
Boiler Menus
Boiler ...................................................................................................................................................64
Maintenance ........................................................................................................................................65
Maintenance 1...5 setup ......................................................................................................................65
Datalogs ...............................................................................................................................................66
Datalog 1...5 setup ..............................................................................................................................66
Datalog 1...5 display .............................................................................................................................67
Datalog 1...5 range of representation....................................................................................................68
Flowrate ...............................................................................................................................................69
Quantity of saturated steam..................................................................................................................69
Quantity of saturated steam 1...5 .........................................................................................................70
Flowrate 1...5 setup..............................................................................................................................71
Flowrate 1...5 parameter .....................................................................................................................71
Daily log / month log ............................................................................................................................72
IO list (table of data) .............................................................................................................................73
Internal logical links .............................................................................................................................73
Internal logical links 1...10 setup .........................................................................................................74
Calculations 1...5..................................................................................................................................75
Systematic malfunction analysis ...........................................................................................................77
Causes .................................................................................................................................................78
System Malfunctions
Glossary ......................................................................................................................................79 – 81
Glossary
6
Important Notes
Usage for the intended purpose
The SPECTORcontrol is a control, display and operating panel with integrated programmable logic con-
troller (PLC).
Apart from GESTRA equipment such as conductive and capacitance level electrodes, temperature limit-
ers and conductivity electrodes, you can also connect equipment provided by other manufacturers (after
consultation with GESTRA) and incorporate it into the system.
Safety notes
Observe the safety notes of the enclosed specifications concerning equipment and bus terminal blocks.
Working methods that jeopardise safety must not be used.
Warning
The parameters for the LW and HW alarm electrodes required by law can be
indicated and monitored.
The SPECTORcontrol cannot replace the control equipment of legally prescribed limiters
such as LW (low-water), HW (high-water) and STL (safety temperature limiters).
Such use is considered as improper!
Data can be exchanged safely with equipment tested and approved by GESTRA.
Any type of use different from the usage described above is considered to be improper. The resulting
risk is borne by the user alone. The manufacturer hereby expressly rejects any claims for damages
resulting from improper use.
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Explanatory Notes
Scope of supply
n1 Display and operating panel with CompactFlash™ min. 256 MB
n1 Bus terminal block (I/O module) with connector
n1 User’s manual CD “Installation Manual SPECTORcontrol”
Application
The SPECTORcontrol is designed for the display, parametrisation, monitoring and control of the fol-
lowing components:
nCANopen equipment
nActuators and sensors
All devices that can be used with SPECTORcontrol are indicated in the list of equipment.
Data is exchanged using the CANopen protocol.
SPECTORcontrol can, if required, be coupled with further SPECTORcontrol equipment.
The display and operation of the SPECTORcontrol can either be effected by means of the graphical
touch screen directly or, if remote operation is desired, through use of the Internet browser on the PC.
SPECTORcontrol offers the following service functions:
nStatus indication (editable)
nParameter indication
nParametrisation of various CAN sensors
nTrend indication (datalog)
nIndication and monitoring of maintenance intervals
nRepresentation of accumulated quantities
nCompensation of steam quantity signals (only saturated steam)
nIndication of the last 1024 alarm messages in the history
nCollective alarm
nInitial value signalling
nMultiple languages
nPassword protection
nControl and monitoring functions
nParametrisable logical links
nParametrisable calculations
nCoupling to burner controls (Landis & Staefa, Weishaupt, Hima, Lamtec) with representation
and remote operation of the burner data
nRemote operation via Intranet (TCP/IP) or via Internet through UMTS router for example
nConnection to command level through OPC
nConnection to command level through Profibus DP (optional)
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Explanatory Notes continued
Function
SPECTORcontrol is a control, display and operating panel for boiler management.
The sensors and SPECTORcontrol use the CANopen protocol.
At regular intervals the CANopen devices send data telegrams via CAN bus. The data transfer is in
accordance with ISO 11898.
All transferred process data is continuously received and evaluated by SPECTORcontrol. If a connected
CANopen device interrupts the data transmitting cycle, an alarm message is generated and a flashing
icon is shown on the display.
To establish and monitor the available parameters of CANopen devices you can either use the operat-
ing panel directly or remote operation via the Intranet (TCP/IP) from a PC.
The configuration is menu driven. Make sure that you only enter correct parameters since the CAN-
open devices do not perform checks regarding consistency and range of values.
SPECTORcontrol saves the adjusted parameters.
Control functions and different software controllers can also be used and parametrised.
Yellow background colours represent parameters as purely display values. Green background colours
function as buttons and enable input from the user.
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Bus terminal block (I/O module)
Max. inputs and outputs 20 digital and 10 analogue
CANopen devices
Max. number of sensors (without LW, HW and STL) 10
Max. number of actuators 10
Datalogs
Number of datalogs 5 x 2
Maintenance
Number of counters (operating hours/switching cycles) 5
Flowrate
Number of accumulated quantities 5
Steam quantities
Number of compensated flowrate signals (saturated steam) 5
Links
Number of logical links that can be freely parametrised 12
Calculations
Number of calculations (+, -, x, /) that can be freely parametrised 5
Controller
Number of controllers (continuous/2-position/3-position controllers) 5
Number of 3-element controllers (continuous/3-position controllers) 1
Blowdown control
Number of controllers 1
Current messages and messages in the history
Max. number of messages in the history 1024
Password protection
Number of levels 3
Explanatory Notes continued
System design
10
Installation
SPECTORcontrol
Installation in accordance with the enclosed equipment specification of the visual display and operating
panel CPC-, EP- or XV-XXX.
Bus terminal block (I/O module)
Installation in accordance with the enclosed equipment specification of the bus terminal block (I/O
module).
Wiring
SPECTORcontrol
Wiring in accordance with the enclosed equipment specification of the visual display and operating
panel CPC-, EP- or XV-XXX.
Bus terminal block (I/O module)
Wiring in accordance with the enclosed equipment specification of the bus terminal block (I/O module).
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