Genie S-60 HC Manual de usuario

Operator’s Manual

with Maintenance Information

Second Edition

Fifth Printing

Part No. 43648

Genie S-60 & Genie S-65 Part No. 43648

Operator's Manual Second Edition • Fifth Printing

First Edition: First Printing, January 1995

Second Printing, January 1996

Third Printing, October 1996

SecondEdition: First Printing, November 1996

Second Printing, March 1997

Third Printing, March 1998

Fourth Printing, February 2000

Fifth Printing, July 2000

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "S" is a trademark of Genie Industries.

These machines comply with

ANSI/SIA92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 7

Pre-operationInspection ........................................... 10

Maintenance ............................................................. 12

Function Tests .......................................................... 16

Work Place Inspection .............................................. 21

OperatingInstructions ............................................... 22

Transport .................................................................. 25

Decals ...................................................................... 26

Specifications ........................................................... 28

Internet:http://www.genielift.com

e-mail:[email protected]

S-60

S-65

Part No.43648 Genie S-60 & Genie S-65 1

Operator's Manual

Second Edition • Fifth Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the above principle

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the work place.

5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety

rules—safety and operator's manuals

and machine decals

employer's safety rules and worksite

regulations

applicable governmental regulations

You are properly trained to safely operate the

machine.

2 Genie S-60 & Genie S-65 Part No.43648

Operator's Manual Second Edition • Fifth Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase ApproachDistance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants and equipment shall not exceed the

maximum platform capacity.

Maximum platform capacity

S-65 500 lbs 227 kg

Maximum platform capacity

S-60 with 8 Ft Platform 500 lbs 227 kg

Maximum platform capacity

S-60 with 6 Ft Platform 600 lbs 272 kg

Maximum platform capacity

S-60 with 6 Ft Platform

with foam-filled tires and proper

counterweightconfiguration 750 lbs 340 kg

Maximum occupants 2

Part No.43648 Genie S-60 & Genie S-65 3

Operator's Manual

Second Edition • Fifth Printing

SAFETY RULES

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform. If the tilt alarm

sounds when the platform is raised, use extreme

caution to retract the boom and lower the platform.

Do not rotate the boom while lowering. Move the

machine to a firm, level surface before raising the

platform.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not drive the machine on or near uneven terrain,

unstable surfaces or other hazardous conditions

with the boom raised or extended.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable

side force - ANSI & CSA

150 lbs

667 N

Maximum allowable

manual force - CE

90 lbs

400 N

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not modify or alter an aerial work platform.

Mounting attachments for holding tools or other

materials onto the platform, toeboards or guard rail

system can increase the weight in the platform and

the surface area of the platform or the load.

4 Genie S-60 & Genie S-65 Part No.43648

Operator's Manual Second Edition • Fifth Printing

SAFETY RULES

Fall Hazards

Occupants must wear a

safety belt or harness in

accordancewith

governmentalregulations.

Attach lanyard to anchor

provided in platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Always operate the machine in a well-ventilated

area to avoid carbon monoxide poisoning.

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, air-filled tires

are properly inflated and lug nuts are properly

tightened.

Models with 750 lb (340 kg) Capacity: Do not use

air-filled tires. Models are equipped with foam-filled

tires. The wheel weight and the proper

counterweight configuration are critical for machine

stability.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

groundcontrols.

Part No.43648 Genie S-60 & Genie S-65 5

Operator's Manual

Second Edition • Fifth Printing

SAFETY RULES

Do not lower the boom unless the area below is

clear of personnel and obstructions.

Limit travel speed according to condition of ground

surface, congestion, slope, location of personnel,

and any other factors which may cause collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

out and/or precautions have been taken to prevent

any potential collision.

No stunt driving or horseplay while operating a

machine.

Component Damage Hazards

Do not use any battery or charger greater than 12V

to jump-start the engine.

Do not use the machine as a ground for welding.

Be sure the hydraulic shutoff valves (located by

hydraulic tank) are open before starting engine.

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or operating.

Be aware of boom position and tailswing when

rotating the turntable.

Check work area for overhead obstructions or other

possible hazards.

Be aware of crushing hazard when grasping the

platform guard rail.

It is recommended that operators wear an approved

hard hat when operating the machine.

Observe and use color-coded direction arrows on

the platform controls and drive chassis for drive

and steer functions.

6 Genie S-60 & Genie S-65 Part No.43648

Operator's Manual Second Edition • Fifth Printing

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleum gas (LPG), gasoline, diesel fuel or other

explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in

an open, well-ventilated area away from sparks,

flames and lighted tobacco.

Do not operate the machine in hazardous locations

or locations where potentially flammable or

explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the

Genie S-60 &

GenieS-65Service Manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal injury

hazards. Obey all safety messages that

follow this symbol to avoid possible injury

or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

SAFETY RULES

Part No.43648 Genie S-60 & Genie S-65 7

Operator's Manual

Second Edition •Fifth Printing

Controls

15171920 1618

8 9 10

Ground Control Panel

1 Platform rotate switch

2 Turntable rotate switch

3 Boom up/down switch

4 Boom extend/retract switch

5 not used

6 Key switch for platform/off/ground selection

7 Auxiliary power switch

8 Gasoline/LPGmodels:Watertemperature

gauge

Deutz Diesel models: Oil temperature gauge

9 Oil pressure gauge

10 Voltage gauge

11 Emergency Stop button

12 Hour meter

13 Gasoline/LPG models: Check engine light

Deutz Diesel models: Glow plug switch

(option)

14 Function enable switch

15 Engine start switch

16 15A breaker for engine electrical circuits

17 Gasoline/LPG select switch

18 15A breaker for control electrical circuits

19 S-65 only: Jib boom up/down switch

20 Platform level switch

8 Genie S-60 & Genie S-65 Part No.43648

Operator's Manual Second Edition •Fifth Printing

CONTROLS

1 3

7 Check engine light

8 Engine start switch

9 Engine idle (rpm) select switch

·Rabbit & Foot Switch: foot switch activated

high idle

·Turtle: low idle

·Rabbit: high idle

10 Gasoline/LPG models: Gasoline/LPG select

switch

Deutz Diesel models: Glow plug switch (option)

Platform Control Panel

1 Service horn button

2 Platform level switch

Platform rotate switch

4 S-65 only: Jib boom up/down switch

5 Auxiliary power switch

6 Drive speed select switch

2 4 5 6

1317 16

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