Generac Power Systems MC10000 Manual de usuario

MC10000

GENERAC

Model No. 98092 (10,000 Watt AC Generator) Manual No. B4749 Rev s on 0 (9/9/1999)

V s t our Generac webs te: www.generacportables.com

Problems?

Questions?

Before taking your unit

back to the store,

call the generator

helpline at

1-8 -27 -14 8

MF 85 CT

The Reliable Ones

Portable Generator Owner’s Manual

DANGER! Th s generator s des gned for outdoor use only. Never use th s generator ns de any bu ld ng

or enclosure nclud ng the generator compartment of a recreat onal veh cle (RV). Carbon monoxide

poisoning, fire and/or an explosion may result. No user performed mod f cat ons, nclud ng vent ng of

exhaust and/or cool ng vent lat on, w ll el m nate the danger. Always have at least two feet of clearance on

all s des of the generator even wh le operat ng the un t outdoors.

DANGER! You must solate the generator from the electr c ut l ty by open ng the electr cal systems ma n

c rcu t breaker or ma n sw tch f th s un t s used for backup power. Failure to isolate the generator from

the power utility may result in injury or death to electric utility workers and damage to the

generator due to a backfeed of electr cal energy.

The Em ss on Control System for th s generator s warranted for standards set by the

Env ronmental Protect on Agency. For warranty nformat on refer to the Eng ne Owners manual.

Th s s the safety alert symbol. It s used to alert you to potent al personal njury hazards.

Obey all safety messages that follow th s symbol to avo d poss ble njury or death.

Generac Portable Products MC10000 Extended L fe Generator

EQUIPMENT DESCRIPTION

Th s generator s an eng nedr ven, revolv ng f eld,

alternat ng current (AC) generator. It was des gned to

supply electr cal power for operat ng compat ble

electr cal l ght ng, appl ance, tool and motor loads. Th s

manual conta ns nformat on for a generator that

operates 120 and/or 240 Volt, s ngle phase, 60Hz

dev ces that requ re up to 10,000 watts (10 kW) of

power that pull up to 83.3 Amps at 120 Volts or

41.7 Amps at 240 Volts.

CAUTION! Do not exceed the generators

wattage/amperage capac ty. Add up the rated

watts of all dev ces you are connect ng to

generator receptacles at one t me. Th s total

should not be greater than 10,000 watts for th s

generator. In most cases rated watts of the

electr cal dev ce can be found on the dev ce

nameplate. If the dev ce nameplate g ves only

volts and amps, mult ply volts t mes amps to

obta n watts (volts x amps = watts).

The generators revolv ng f eld s dr ven at about

3600 rpm by a tw ncyl nder eng ne.

Every effort has been expended to make sure that the

nformat on n th s manual s both accurate and current.

However, Generac reserves the r ght to change, alter

or otherw se mprove the product at any t me w thout

pr or not ce.

DANGER! Do not tamper w th eng ne

governed speed. H gh operat ng speeds are

dangerous and ncrease the r sk of personal

njury or damage to equ pment. The generator

suppl es correctly rated frequency and voltage

only when runn ng at proper governed speed.

Incorrect frequency and/or voltage can damage

some connected electr cal loads. Operat ng at

excess vely low speeds mposes a heavy load

and, when adequate eng ne power s not

ava lable, may shorten eng ne l fe.

SAFETY RULES

Th s generator set was des gned and manufactured for

spec f c appl cat ons. Do not attempt to mod fy the un t

or use t for any appl cat on t was not des gned for. If

you have any quest ons about your generators

appl cat on, ask your dealer or consult the factory.

The manufacturer could not poss bly ant c pate every

c rcumstance that m ght nvolve a hazard. For that

reason warn ngs n the Manual and warn ngs on tags

or decals aff xed to the un t are not all nclus ve. If you

ntend to handle, operate or serv ce the un t by a

procedure or method not spec f cally recommended by

the manufacturer, f rst make sure that such a

procedure or method w ll not render th s equ pment

unsafe or pose a threat to you and others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

DANGER! You must solate the generator

from the electr c ut l ty by open ng the electr cal

systems ma n c rcu t breaker or ma n sw tch f

th s un t s used for backup power. Failure to

isolate the generator from the power utility

may result in injury or death to electric

utility workers and damage to the generator

due to a backfeed of electr cal energy.

DANGER! Generator exhaust gases contain

DEADLY carbon monoxide gas. Carbon

monoxide, if breathed in sufficient

concentrations, can cause

unconsciousness or death. Operate th s

equ pment outdoors where adequate vent lat on

s ava lable.

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other

reproductive harm.

WARNING:

Generac Portable Products MC10000 Extended L fe Generator

 The generator produces a very powerful voltage that

can cause ser ous njury or death by electrocut on.

Never touch bare w res or receptacles. Never perm t

a ch ld or any unqual f ed person to operate the

generator.

 Never handle any k nd of electr cal cord or dev ce

wh le stand ng n water, wh le barefoot or wh le

hands or feet are wet. Death or ser ous njury from

electrocut on may result.

 Use a ground fault c rcu t nterrupter (GFCI) n any

damp or h ghly conduct ve area (such as metal

deck ng or steel work).

 Never use worn, bare, frayed or otherw se damaged

electr cal cords w th the generator. Death, ser ous

njury and property damage from electr cal shock

may result.

Gasoline is highly FLAMMABLE and its vapors

are EXPLOSIVE. Never allow smoking, open

flames, sparks or heat in the vicinity while

handling gasoline. Avo d sp ll ng gasol ne on a hot

eng ne. Comply w th all laws regulat ng storage and

handl ng of gasol ne.

 Do not overf ll the fuel tank. Always allow room for

fuel expans on. If tank is overfilled, fuel can

overflow onto a hot engine and cause a FIRE or

an EXPLOSION.

 Never store a generator w th fuel n the tank where

gasol ne vapors m ght reach an open flame, spark or

p lot l ght (as on a furnace, water heater, clothes

dryer). FIRE or an EXPLOSION may result.

 The eng negenerator requ res an adequate flow of

cool ng a r for ts cont nued proper operat on. Never

operate the un t ns de any room or enclosure where

the free flow of cool ng a r nto and out of the un t

m ght be obstructed. Allow at least 2 feet of clearance

on all s des of un t or you damage could result.

 Never start or stop the un t w th electr cal loads

connected to receptacles AND w th the connected

dev ces turned ON. Start the eng ne and let t

stab l ze before connect ng any electr cal loads.

D sconnect all electr cal loads before shutt ng down

the generator.

 Do not nsert any object through cool ng slots of the

eng ne. You could damage the un t or njure yourself.

 Never operate the generator:

n ra n; n any enclosed compartment; f connected

electr cal dev ces overheat; f electr cal output s lost;

f eng ne or generator sparks; f flame or smoke s

observed wh le un t s runn ng; f un t v brates

excess vely.

GROUNDING THE

GENERATOR

The Nat onal Electr c Code requ res the frame and

external electr cally conduct ve parts of the generator

be properly connected to approved earth ground.

Local electr cal codes may also requ re proper

ground ng of the un t. For th s purpose, a ground lug

(F gure 1) s prov ded on the cradle.

Generally, connect ng a No. 12 AWG (Amer can W re

Gauge) stranded copper w re to the ground lug screw

and to an earthdr ven copper or brass ground ng rod

(electrode) prov des adequate protect on aga nst

electr cal shock. However, local codes may vary

w dely. Consult w th a local electr c an for ground ng

requ rements n your area. Be sure to keep the ground

w re attached wh le you connect the electrode.

Properly ground ng the generator helps prevent

electr cal shock f ground fault cond t ons ex sts n the

generator or n connected electr cal dev ces. Proper

ground ng also helps d ss pate stat c electr c ty, wh ch

often bu lds up n ungrounded dev ces.

F gure 1  Locat on of Ground Lug

Ground Lug

Generac Portable Products MC10000 Extended L fe Generator

KNOW YOUR GENERATOR

Read this owners manual and safety rules before operating your generator.

Compare the llustrat ons w th your generator to fam l ar ze yourself w th the locat ons of var ous controls and

adjustments. Save th s manual for future reference.

12 Volt DC Receptacle  Use th s receptacle w th

battery charge cables to charge a 12 Volt battery.

12 Volt AC, 2 Amp GFCI Receptacle  May be

used to supply electr cal power for the operat on of 120

Volt AC, s ngle phase, 60 Hz, AC electr cal l ght ng,

appl ance, tool and motor loads.

12 Volt AC, 2 Amp Locking Receptacle  May be

used to supply electr cal power for the operat on of

120 Volt AC, 20 Amp, s ngle phase, 60 Hz electr cal

l ght ng, appl ance, tool and motor loads.

12 Volt AC, 3 Amp Locking Receptacle  May be

used to supply electr cal power for the operat on of

120 Volt AC, 30 Amp, s ngle phase, 60 Hz electr cal

l ght ng, appl ance, tool and motor loads.

12 /24 Volt AC, 3 Amp Locking Receptacle 

May be used to supply electr cal power for the

operat on of 120 and/or 240 Volt AC, 30 Amp, s ngle

phase, 60 Hz electr cal l ght ng, appl ance, tool and

motor loads.

12 /24 Volt AC, 5 Amp Receptacle  May be used

to supply electr cal power for the operat on of 120/240

Volt AC, 50 Amp, s ngle phase, 60 Hz electr cal loads.

Air Cleaner  Used to l m t the amount of d rt and

dust that gets n the eng ne.

Choke Lever  Used when start ng a cold eng ne.

Circuit Breakers (AC)  Each receptacle s prov ded

w th a "push to reset" c rcu t breaker to protect the

generator aga nst electr cal overload.

Fuel Tank  Holds 5 U.S. gallons of unleaded fuel.

Grounding Lug  Use th s connect on to properly

ground the generator.

Hour Meter  D splays actual un t operat ng t me -

used to schedule rout ne ma ntenance.

Idle Control Switch  The dle control runs the

eng ne at normal (h gh) speeds when there s a load

present and runs the eng ne at dle (low) speeds when

a load s not present.

Ignition Switch  Must be set to ON () pos t on to

start generator. To turn off generator, set sw tch to the

STOP (o) pos t on.

Recoil Start Handle  Used to start the un t.

Spark Arrestor Muffler (not shown)  Exhaust

muffler lowers eng ne no se and s equ pped w th a

spark arrestor screen.

120 Volt AC, 20 Amp

GFCI Receptacle

Idle Control Sw tch

Ign t on Sw tch

Hour Meter

Choke Lever

120 Volt AC, 30 Amp

Lock ng Receptacle

120 Volt AC, 20 Amp

Lock ng Receptacle

120/240 Volt AC,

50 Amp Receptacle

C rcu t Breakers (AC)

120/240 Volt AC, 30 Amp

Lock ng Receptacle

12 Volt DC Receptacle

A r Cleaner

Fuel Tank

Ground ng Lug

Reco l Start Handle

Generac Portable Products MC10000 Extended L fe Generator

Your generator requ res some assembly and s ready

for use after t has been properly serv ced w th the

recommended o l and fuel.

If you have any problems w th the assembly of your

generator, please call the generator helpl ne at

18 27 14 8

IMPORTANT: Any attempt to run the eng ne before t

has been serv ced w th the recommended o l w ll result

n an eng ne fa lure.

TO REMOVE GENERATOR

FROM CARTON

 Set the palleted carton on a r g d flat surface.

 Carefully cut bands around the sh pp ng carton.

 L ft carton off the generator.

 Remove all pack ng mater al, carton f llers, etc.

 Remove the generator from the sh pp ng pallet.

CARTON CONTENTS

Check all contents. If any parts are m ss ng or

damaged, call the generator helpl ne at

18 27 14 8. Contents nclude:

 10,000 Watt generator

 Owners and eng ne manuals

 125 Volt, 30 Amp plug

 125 Volt, 20 Amp plug

 240 Volt, 30 Amp plug

 Battery charge cable

 O l f ll spout

 Spark arrestor screen

BEFORE STARTING THE

ENGINE

Add Engine Oil

NOTE: When add ng o l to the eng ne crankcase n the

future, use only h gh qual ty detergent o l rated w th

API serv ce class f cat on SF and SG rated SAE 30

we ght. Use no spec al add t ves.

Select the o ls v scos ty grade accord ng to your

expected operat ng temperature. DO NOT use

SAE 10W-40.

Above 4 °F, use SAE 10W30 or SAE 30.

Below 4 °F, use synthet c 5W20 or 5W30.

To add oil to the generator:

 Make sure un t s on a level surface.

 Clean around o l f ll cap and remove t.

 Remove o l d pst ck, w pe clean and re nsert n

eng ne.

 Slowly f ll eng ne w th o l unt l t reaches the full mark

on the d pst ck. Stop occas onally to check o l level.

Do not overf ll.

 Install o l d pst ck.

 Install o l f ll cap. Hand t ghten securely.

CAUTION! Any attempt to crank or start the

eng ne before t has been properly serv ced w th

the recommended o l w ll result n an eng ne

fa lure.

NOTE: The generators revolv ng f eld r des on a

prelubr cated and sealed ball bear ng that requ res no

add t onal lubr cat on for the l fe of the bear ng.

1 W3 , SAE 3

Synthetic 5W2 , 5W3

Generac Portable Products MC10000 Extended L fe Generator

Add Gasoline

DANGER! NEVER f ll fuel tank ndoors.

NEVER f ll fuel tank when eng ne s runn ng or

hot. DO NOT l ght a c garette or smoke when

f ll ng the fuel tank.

DANGER! Do not overf ll the fuel tank. Always

leave room for expans on.

 Use regular UNLEADED gasoline n the generator.

DO NOT use prem um gasol ne. DO NOT m x o l

w th gasol ne. DO NOT overf ll the gas tank.

 Clean area around fuel f ll cap; remove cap.

 F ll fuel tank w th clean, fresh, unleaded gasol ne. Be

careful not to overf ll. Allow 1/2" of tank space for fuel

expans on (F gure 2).

 Install fuel cap and w pe up any sp lled gasol ne.

IMPORTANT: It s mportant to prevent gum depos ts

from form ng n essent al fuel system parts such as the

carburetor, fuel f lter, fuel hose or tank dur ng storage.

Also, exper ence nd cates that alcoholblended fuels

(called gasohol, ethanol or methanol) can attract

mo sture, wh ch leads to separat on and format on of

ac ds dur ng storage. Ac d c gas can damage the fuel

system of an eng ne wh le n storage. To avo d eng ne

problems, the fuel system should be empt ed before

storage of 30 days or longer. See Storage on

page 12. Never use eng ne or carburetor cleaner

products n the fuel tank or permanent damage may

occur.

OPERATING THE

GENERATOR

CAUTION! Never start or stop the un t w th

electr cal loads connected to the receptacles.

Starting the Engine

 D sconnect all electr cal loads from the generator.

 Make sure the Idle Control Sw tch s turned OFF.

 Open the fuel shutoff valve.

 Set the Ign t on Sw tch to the On () pos t on.

 Pull choke control out to close choke.

NOTE: If eng ne s warm, you may not need as much

chok ng.

NOTE: Make sure the dle control sw tch s Off before

start ng the eng ne.

 Pull slowly on reco l handle unt l you feel some

res stance. Then pull rap dly to start eng ne. Return

reco l slowly, do not let t snap back

Applying Electrical Loads

 Let eng ne stab l ze and warm up for about two

m nutes after start ng.

 Plug n and turn on the des red 120 or 240 Volt AC,

s ngle phase, 60 Hertz electr cal loads. DO NOT

OVERLOAD THE GENERATOR. Add up the rated

watts (or Amps) of all loads to be connected at one

t me. Th s total should not be greater than the rated

wattage/amperage capac ty of the generator. See

page 11, Dont Overload the Generator for deta ls.

Stopping the Engine

 D sconnect all electr cal loads.

 Turn OFF dle control.

 Run eng ne at noload for a few m nutes.

 Set the Ign t on Sw tch to the Stop (o) pos t on.

 Close the fuel shutoff valve.

F gure 2  Fuel Level

Generac Portable Products MC10000 Extended L fe Generator

Operating Automatic Idle Control

Th s sw tch s des gned to greatly mprove fuel

economy. When th s sw tch s turned ON, the eng ne

w ll only run at ts normal h gh governed eng ne speed

when an electr cal load s connected. When an

electr cal load s removed, the eng ne w ll run at a

reduced speed. W th the sw tch OFF, the eng ne w ll

run at the normal h gh eng ne speed. Always have the

switch OFF when starting and stopping the engine.

Charging a Battery

Your generator has the capab l ty of recharg ng a

d scharged 12 Volt automot ve or ut l ty style storage

battery. Do not use the un t to charge any 6 Volt

batter es. Do not use the un t to crank an eng ne

hav ng a d scharged battery.

DANGER! Storage batter es g ve off explos ve

hydrogen gas wh le recharg ng. An explos ve

m xture w ll rema n around the battery for a long

t me after t has been charged. The sl ghtest

spark can gn te the hydrogen and cause an

explos on. Such an explos on can shatter the

battery and cause bl ndness or other ser ous

njury.

DANGER! Do not perm t smok ng, open flame,

sparks or any other source of heat around a

battery. Wear protect ve goggles, rubber apron

and rubber gloves when work ng around a

battery. Battery electrolyte flu d s an extremely

caust c sulfur c ac d solut on that can cause

severe burns. If sp ll occurs flush area w th

clear water mmed ately.

To recharge 12 Volt batteries, proceed as follows:

 Check flu d level n all battery cells. If necessary, add

ONLY d st lled water to cover separators n battery

cells. Do not use tap water.

 If the battery s equ pped w th vent caps, make sure

they are nstalled and are t ght.

 If necessary, clean battery term nals.

 Connect battery charge cable connector plug to

panel receptacle dent f ed by the words

12VOLT D.C.

 Connect battery charge cable clamp w th red handle

to the positive (+) battery term nal, as shown n

F gure 3.

 Connect battery charge cable clamp w th black

handle to the negative () battery term nal.

 Start eng ne. Let the eng ne run wh le battery

recharges.

 When battery has charged, shut down eng ne.

NOTE: Use an automot ve hydrometer to test battery

state of charge and cond t on. Follow the hydrometer

manufacturers nstruct ons carefully. Generally, a

battery s cons dered to be at 100% state of charge

when spec f c grav ty of ts flu d (as measured by

hydrometer) s 1.260 or h gher.

F gure 3  Connect Battery Charge Cables

Generac Portable Products MC10000 Extended L fe Generator

RECEPTACLES

Th s generator s equ pped w th the follow ng

receptacles:

12 Volt AC, 2 Amp GFCI

Receptacle

Th s receptacle (F gure 4) s protected aga nst

overload by a 20 Amp, push-to-reset, c rcu t breaker.

Use each receptacle to operate 120 Volt AC, s ngle-

phase, 60 Hz electr cal loads requ r ng up to 2400

watts (2.4 kW) at 20 Amps of current. Use cord sets

that are rated for 125 Volts at 20 Amps (or greater).

12 Volt AC, 2 Amp Locking

Receptacle

Use a NEMA L520 plug w th th s receptacle. Connect

a 3w re cord set rated for 125 Volts AC at 20 Amps to

the plug (F gure 5).

Use th s receptacle to operate 120 Volt AC, 60 Hz,

s ngle phase loads requ r ng up to 2400 watts (2.4 kW)

of power at 20 AC Amps. The outlet s protected by a

20 Amp pushtoreset c rcu t breaker.

F gure 4  120 Volt, 20 Amp GFCI Receptacle

F gure 5  120 Volt, 20 Amp, Lock ng Receptacle

Generac Portable Products MC10000 Extended L fe Generator

12 Volt AC, 3 Amp Locking

Receptacle

Use a NEMA L530 plug w th th s receptacle. Connect

a 3w re cord set rated for 125 Volts AC at 30 Amps to

the plug (F gure 6).

Use th s receptacle to operate 120 Volt AC, 60 Hz,

s ngle phase loads requ r ng up to 3600 watts (3.6 kW)

of power at 30 AC Amps. The outlet s protected by a

30 Amp pushtoreset c rcu t breaker.

12 /24 Volt AC, 3 Amp Locking

Receptacle

Use a NEMA L1430 plug w th th s receptacle.

Connect a 4w re cord set rated for 250 Volts AC at

30 Amps (or greater) (F gure 7). You can use the same

4w re cord f you plan to run a 120 Volt load.

Th s receptacle powers 120/240 Volt AC, 60 Hz, s ngle

phase loads requ r ng up to 3600 watts of power

(3.6 kW) at 30 AC Amps for 120 Volts; 7200 watts of

power (7.2 kW) at 30 AC Amps for 240 Volts. The

outlet s protected by a 30 Amp pushtoreset c rcu t

breaker.

F gure 6  120 Volt, 30 Amp, Lock ng Receptacle

F gure 7  120/240 Volt, 30 Amp, Lock ng Receptacle

Generac Portable Products MC10000 Extended L fe Generator

24 Volt AC, 5 Amp Receptacle

Use a NEMA 650 plug w th th s receptacle. Connect a

4w re cord set rated for 250 Volts AC at 50 Amps to

the plug (F gure 8).

Use th s receptacle to operate 240 Volt AC, 60 Hz,

s ngle phase loads requ r ng up to 10,000 watts

(10.0 kW) of power.

CAUTION! Although th s outlet states t has a

240 Volt 50 Amp rat ng (up to 12,500 watts), the

generator s only rated for 10,000 watts.

Power ng loads that exceed the wattage/

Amperage capac ty of the generator can

damage t or cause ser ous njur es.

GROUND FAULT

PROTECTION

Th s un t s equ pped w th a Ground Fault C rcu t

Interrupter (GFCI). Th s dev ce meets appl cable

federal, state and local codes.

The GFCI protects aga nst electr cal shock that may be

caused f your body becomes a path wh ch electr c ty

travels to reach ground. Th s could happen f you touch

a L ve appl ance or w re, or are touch ng plumb ng or

other mater als that connect to the ground.

When protected by a GFCI, one may st ll feel a shock,

but the GFCI should cut current off qu ckly enough so

that a person n normal health should not suffer any

ser ous electr cal njury.

DANGER: The GFCI w ll not protect you

aga nst the follow ng s tuat ons: (1) L ne-to-l ne

shocks; (2) Current overloads or l ne-to-l ne

short c rcu ts. The fuse or c rcu t breaker at the

d str but on panel must prov de such protect on.

Testing the GFCI

Test your GFCI outlet every month, as follows:

 Push the black Test button. The red Reset button

should pop out, wh ch should allow no power to

reach the outlet. Use a test lamp n each outlet to

test th s.

DANGER: If the Reset button does not pop

out or the test lamp rema ns l t when the

Reset button s popped out, do not use any

outlets on the c rcu t. Call a qual f ed electr c an.

 If the GFCI tests good, restore power by press ng the

Reset button f rmly unt l t s fully n place and locks

n that pos t on. If the GFCI outlet does not reset

properly, do not use the outlet  call a qualified

electrician.

 If the GFCI tr ps by tself at any t me, reset and test

the outlet. If the reset button does pop out when

the test button is pressed, do not use the outlet.

Call a qualified electrician.

F gure 8  240 Volt AC, 50 Amp, Receptacle

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