Generac Power Systems GP Series Manual de usuario

GP Series Portable Generator

Owner’s Manual

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1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

004449

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 2

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 6

Connection Plugs ............................ 8

Hour Meter ...................................... 9

Remove Contents from Carton ....... 9

Assembly ......................................... 9

Add Engine Oil .............................. 10

Fuel ............................................... 11

Section 3 Operation .................... 12

Operation and Use Questions ....... 12

Before Starting Engine .................. 12

Prepare Generator for Use ............ 12

Grounding the Generator When Used

as a Portable ................................. 12

Know Generator Limits .................. 13

Transporting/Tipping of the Unit .... 13

Starting Pull Start Engines ............ 14

Generator Shut Down ................... 14

Low Oil Level Shutdown System ... 14

Section 4 Maintenance and

Troubleshooting ..........................15

Maintenance ..................................15

Maintenance Schedule ..................15

Preventive Maintenance ................15

Engine Maintenance ......................15

Inspect Muffler and Spark Arrester 17

Valve Clearance ............................17

Storage ..........................................17

Troubleshooting .............................18

Notes .............................................19

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on tags

and decals affixed to the unit, are not all inclu-

sive. If using a procedure, work method, or

operating technique that the manufacturer

does not specifically recommend, verify that it

is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used to

alert personnel to special instructions about a

particular operation that may be hazardous if

performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Safety Symbols and Meanings

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

Electrical Hazards

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000250)

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to service

this equipment and could result in death or serious

injury. (000215)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury. (000216)

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

Owner’s Manual for Portable Generator 3

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

Fire Hazards

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. Safety and Performance of Portable Gen-

erators ANSI/PGMA G300 available from

pgmaonline.com

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components

Figure 2-2. GP1000 Control Panel (Argentina,

Chile) / GP1100 (Peru)

004453

004454

004452

1 Engine Run/Stop Switch

2 Hour Meter

3 220 Volt Universal Receptacle

4 Push Button Circuit Breaker

5 Grounding Lug

6 120 Volt, 15 Amp Receptacle

(NEMA 5-15)

7 Toggle Circuit Breaker

8 120 Volt, 20 Amp Duplex Receptacle

(5-20R)

9 120/240 Volt, 20 Amp Twistlock

Receptacle (L14-20R)

10 120 Volt 20 Amp Receptacle (NEMA 5-20)

11 Fuel Tank

12 Gas Cap

13 Choke Knob

14 Air Filter

15 Fuel Shut Off

16 Recoil Starter

17 Fuel Gauge

18 Handle

19 Oil Fill / Dipstick

20 Oil Drain

21 Muffler

004455

1 2 3

5 4

Owner’s Manual for Portable Generator 5

Figure 2-3. GP1100 Control Panel (Colombia,

Mexico, Venezuela)

Figure 2-4. GP2000 Control Panel (Argentina,

Chile) / GP2200 (Peru)

Figure 2-5. GP2200 Control Panel (Colombia,

Mexico, Venezuela)

Figure 2-6. GP2800 Control Panel (Argentina,

Chile) / GP 3300 (Peru)

Figure 2-7. GP3300 Control Panel (Colombia,

Mexico, Venezuela)

Figure 2-8. Unit Identification Label

Figure 2-9. Unit Identification Label

(GP2000 and GP2200)

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2))

+= 9$&

$





004456

1 2 6

5 4

004457

1 2 3

1/10

HOURS

004458

1 2 10

+=

+2856 

2))

$

9$& 9$&

2))

004460

+2856 

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9$&

$

+=

2))





004459

004450

004451

6 Owner’s Manual for Portable Generator

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

GP1000 Generator Specifications (Argentina, Chile)

Rated Power 1000 Watts**

Surge Power 1250 Watts**

Rated AC Voltage 220 VAC

Rated AC Load 4.5 Amps**

Rated Frequency 50 Hz @ 3000 RPM

Phase Single Phase

Unit Weight (Dry) 56 lbs. (25.4 kg)

GP1100 Generator Specifications (Colombia, Mexico, Venezuela / Peru)

Rated Power 1100 Watts**

Surge Power 1375 Watts**

Rated AC Voltage 120 VAC / 220 VAC

Rated AC Load 9.2 Amps** / 5 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry) 56 lbs. (25.4 kg)

GP2000 Generator Specifications (Argentina, Chile)

Rated Power 2000 Watts**

Surge Power 2500 Watts**

Rated AC Voltage 220 VAC

Rated AC Load 9.0 Amps**

Rated Frequency 50 Hz @ 3000 RPM

Phase Single Phase

Unit Weight (Dry) 85 lbs. (38.6 kg)

GP2200 Generator Specifications (Colombia, Mexico, Venezuela / Peru)

Rated Power 2200 Watts**

Surge Power 2800 Watts**

Rated AC Voltage 120 VAC / 220 VAC

Rated AC Load 18.3 Amps** / 10 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry) 85 lbs. (38.6 kg)

Owner’s Manual for Portable Generator 7

GP2800 Generator Specifications (Argentina, Chile)

Rated Power 2800 Watts**

Surge Power 3900 Watts**

Rated AC Voltage 220 VAC

Rated AC Load 12.7 Amps**

Rated Frequency 50 Hz @ 3000 RPM

Phase Single Phase

Unit Weight (Dry) 109 lbs. (49.5 kg)

GP3300 Generator Specifications (Colombia, Mexico, Venezuela / Peru)

Rated Power 3300 Watts**

Surge Power 3750 Watts**

Rated AC Voltage 120/240 VAC / 220 VAC

Rated AC Load 27.5/13.75 Amps** / 15 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry) 109 lbs. (49.5 kg)

** Operating Temperature Range: -18 deg. C (0 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

GP1000 and GP1100 Engine Specifications

Displacement 93 cc

Spark Plug Part No. 0K95770127

Spark Plug Type E7TC, NGK BP7HS, Champion L87YC or Equivalent

Spark Plug Gap 0.028-0.031 inch (0.71-0.79 mm)

Gasoline Capacity 6 L (1.59 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity 0.4 L (0.423 qt.)

Run Time at 50% Load 7 Hours

GP2000 and GP2200 Engine Specifications

Displacement 163 cc

Spark Plug Part No. 0A45310275

Spark Plug Type F6TC, NGK BP6IS, Champion RN11YC or

Equivalent

Spark Plug Gap 0.028-0.031 inch (0.71-0.79 mm)

Gasoline Capacity 13.25 L (3.5 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity 0.6 L (0.634 qt.)

Run Time at 50% Load 10.5 Hours

TABLE 2. Product Specifications

8 Owner’s Manual for Portable Generator

Connection Plugs

220 Volt Universal Receptacle

The 120 Volt outlet is overload protected by a

20 Amp circuit breaker. See Figure 2-10. Each

receptacle will power 120 Volt AC, single

phase, 60 Hz electrical loads requiring up to

2400 watts (2.4 kW) or 20 Amps of current.

Use only high quality, well-insulated, 3-wire

grounded cord sets rated for 125 Volts at 20

Amps (or greater).

Figure 2-10. 220 Volt Universal Receptacle

120/240 VAC, 20 Amp Receptacle

Use a NEMA L14-20 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 4-

wire grounded cord set to plug and desired

load. The cord set should be rated 250 Volts

AC at 20 Amps (or greater). See Figure 2-11.

Use this receptacle to operate 120 Volt AC, 60

Hz, single phase loads requiring up to 3600

watts (3.6 kW) of power at 20 Amps or 240

Volt AC, 60 Hz, single phase loads. The outlet

is protected by a 30 Amp 2-pole toggle switch

circuit breaker.

Figure 2-11. 120/240 VAC, 20 Amp Receptacle

NEMA L14-20R

120 VAC, 20 Amp, Duplex

Receptacle

The 120 Volt outlet is overload protected by a

20 Amp circuit breaker. See Figure 2-12. Each

receptacle will power 120 Volt AC, single

phase, 60 Hz electrical loads requiring up to

2400 watts (2.4 kW) or 20 Amps of current.

Use only high quality, well-insulated, 3-wire

grounded cord sets rated for 125 Volts at 20

Amps (or greater).

NOTE: Limit length of extension cords to fif-

teen feet, or less, to prevent voltage drop and

overheating of wires.

Figure 2-12. 120 VAC, 20 Amp, Duplex

Receptacle NEMA 5-20R

GP2800 and GP3300 Engine Specifications

Displacement 208 cc

Spark Plug Part No. 0A45310275

Spark Plug Type F6TC, NGK BP6IS, Champion RN11YC or

Equivalent

Spark Plug Gap 0.028-0.031 inch (0.71-0.79 mm)

Gasoline Capacity 13.25 L (3.5 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity 0.6 L (0.634 qt.)

Run Time at 50% Load 9.7 Hours

* Go to www.generac.com or contact an IASD for replacement parts.

TABLE 2. Product Specifications

004465

000625

001630

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