Generac Power Systems 10 kW LP Manual de usuario

SAVE THIS MANUAL FOR FUTURE REFERENCE

Owner’s Manual

60 Hz Air-Cooled Generators

10 kW to 26 kW

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Pour le français, visiter : http://www.generac.com/service-support/product-support-lookup

WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

ii Owner’s Manual for 60 Hz Air-Cooled Generators

Use this page to record important information about this generator.

Record the information found on the unit data

label on this page. See General Information

for the location of the unit data label. The unit

has a label plate affixed to the inside partition,

to the left of the control panel console as

shown in Figure 2-1, Figure 2-2, or Figure 2-

3. See Operation for directions on how to

open the top lid and remove the front panel.

Always supply the complete model and serial

numbers of the unit when contacting an Inde-

pendent Authorized Service Dealer (IASD)

about parts and service.

Operation and Maintenance: Correct main-

tenance and care of the unit ensures a mini-

mum number of problems, and keeps

operating expenses at a minimum. It is the

operator’s responsibility to perform all safety

inspections, to verify all maintenance for safe

operation is performed promptly, and to have

the equipment inspected periodically by an

IASD. Normal maintenance, service, and

replacement of parts are the responsibility of

the owner/operator and are not considered

defects in materials or workmanship within the

terms of the warranty. Individual operating

habits and usage may contribute to the need

for additional maintenance or service.

When the generator requires servicing or

repairs, Generac recommends contacting an

IASD for assistance. Authorized service tech-

nicians are factory-trained and are capable of

handling all service needs. To locate the near-

est IASD, please visit the dealer locator at:

www.generac.com/Dealer-Locator.

Model:

Serial:

Production Date:

Volts:

LPV Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

STA MAC ID:

SSID:

(000393a)

WARNING

CANCER AND REPRODUCTIVE HARM

www.P65Warnings.ca.gov.

Owner’s Manual for 60 Hz Air-Cooled Generators iii

Table of Contents

Section 1: Safety Information

Introduction ..................................... 1

Read This Manual Thoroughly ............1

Safety Rules.................................... 1

How to Obtain Service ........................2

General Hazards............................. 2

Exhaust Hazards............................. 2

Electrical Hazards ........................... 3

Fire Hazards.................................... 3

Explosion Hazards .......................... 3

Battery Hazards .............................. 4

Section 2: General Information

Generator Components and

Control Locations ............................ 5

Data Decals..................................... 8

Specifications .................................. 9

Generator ............................................9

Engine .................................................9

Protection Systems ....................... 10

Emissions...................................... 10

Fuel Requirements........................ 10

Battery Requirements ................... 10

Battery Charger............................. 11

Engine Oil Requirements .............. 11

Activating the Generator ............... 11

Wi-Fi Module................................. 11

Replacement Parts........................ 11

Accessories................................... 11

Section 3: Operation

Site Prep Verification..................... 13

Generator Enclosure..................... 13

Opening the Lid .................................13

Front Access Panel Removal ............13

Intake Side Panel Removal ...............14

Main Line Circuit Breaker (Generator

Disconnect) .......................................14

LED Indicator Lights ..........................14

Auxiliary Shutdown Switch............ 15

Control Panel Interface ................. 15

Using the AUTO/OFF/MANUAL

Buttons.......................................... 15

Operating Modes........................... 16

Interface Menu Displays................ 16

LCD Panel .........................................16

Menu System Navigation .............. 17

Setting the Exercise Timer............ 19

Battery Charger ............................. 19

Manual Transfer Operation............ 19

Transfer to Generator Power

Source ...............................................19

Transfer to Utility Power Source ........20

Automatic Transfer Operation ....... 20

Automatic Sequence of

Operation....................................... 20

Utility Failure ......................................20

Cranking ............................................20

Cold Smart Start ................................20

Cleaning Cycle ..................................21

Load Transfer ....................................21

Shutting Generator Down While Under

Load or During a Utility Outage ..... 21

Section 4: Maintenance

Maintenance .................................. 22

Preparing for Maintenance ............ 22

Performing Scheduled

Maintenance .................................. 22

Service Schedule........................... 23

Maintenance Log ...................................23

Checking Engine Oil Level ............ 24

Engine Oil Requirements ..................24

Changing the Oil and Oil Filter ...... 24

Servicing the Air Cleaner............... 25

Spark Plug(s)................................. 26

Valve Clearance Adjustment ......... 26

Checking Valve Clearance ................26

Adjusting Valve Clearance ................27

Battery Maintenance...................... 27

Inspecting the Battery ........................28

Cleaning the Sediment Trap.......... 29

Post Maintenance Checks............. 29

Performing Fuel System Leak Test ...29

Attention After Submersion............ 30

Corrosion Protection...................... 30

Remove From and Return To

Service Procedure ......................... 30

Remove From Service .......................30

Return to Service ...............................30

Section 5: Troubleshooting /

Quick Reference Guide

Generator Troubleshooting............ 32

Quick Reference Guide ................. 34

Safety Information

1 Owner’s Manual for 60 Hz Air-Cooled Generators

Section 1: Safety Information

Introduction

Thank you for purchasing this compact, high

performance, air-cooled, engine-driven gen-

erator. It is designed to automatically supply

electrical power to operate critical loads

during a utility power failure.

This unit is factory installed in an all-weather,

metal enclosure intended exclusively for out-

door installation. This generator will operate

using either vapor withdrawn liquid propane

(LP) or natural gas (NG).

NOTE: This generator is suitable for supplying

typical residential loads such as induction

motors (sump pumps, refrigerators, air condi-

tioners, furnaces, etc.), electronic components

(computer, monitor, TV, etc.), lighting loads,

and microwaves, when sized correctly. This

unit is equipped with a Wi-Fi® module, which

allows the generator owner to monitor genera-

tor status from anywhere they have Internet

access.

NOTE: Wi-Fi® is a registered trademark of Wi-

Fi Alliance®.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Read This Manual Thoroughly

If any section of this manual is not under-

stood, contact the nearest Independent

Authorized Service Dealer (IASD) or Gen-

erac Customer Service at 1-888-436-3722

(1-888-GENERAC), or visit www.gen-

erac.com for starting, operating, and servic-

ing procedures. The owner is responsible for

correct maintenance and safe use of the unit.

This manual must be used in conjunction with

all other supporting product documentation

supplied with the product.

SAVE THESE INSTRUCTIONS for future ref-

erence. This manual contains important

instructions that must be followed during

placement, operation, and maintenance of

the unit and its components. Always supply

this manual to any individual that will use this

unit, and instruct them on how to correctly

start, operate, and stop the unit in case of

emergency.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on

tags and decals affixed to the unit, are not all

inclusive. If using a procedure, work method,

or operating technique that the manufacturer

does not specifically recommend, verify that

it is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used

to alert personnel to special instructions

about a particular operation that may be haz-

ardous if performed incorrectly or carelessly.

Observe them carefully. Alert definitions are

as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety Information

Owner’s Manual for 60 Hz Air-Cooled Generators 2

How to Obtain Service

When the unit requires servicing or repairs,

contact Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) or visit

www.generac.com for assistance.

When contacting Generac Customer Service

about parts and service, always supply the

complete model and serial number of the unit

as given on its data decal located on the unit.

Record the model and serial numbers in the

spaces provided on the front cover of this

manual.

General Hazards

•Inspect generator regularly, and contact the

nearest IASD for parts needing repair or

replacement.

Exhaust Hazards

(000190)

DANGER

Loss of life. Property damage. Installation must

always comply with applicable codes, standards, laws

and regulations. Failure to do so will result in death

or serious injury.

(000191)

DANGER

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

(000247a)

Equipment damage. This unit is not intended for use as a prime

power source. It is intended for use as an intermediate power

supply in the event of temporary power outage only. Doing so

could result in death, serious injury, and equipment damage.

WARNING

(000130)

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

WARNING

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000187)

WARNING

Electrocution. Potentially lethal voltages are generated

by this equipment. Render the equipment safe before

attempting repairs or maintenance. Failure to do so

could result in death or serious injury.

(000155a)

WARNING

Electric shock. Only a trained and licensed electrician

should perform wiring and connections to unit. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000115)

Moving Parts. Do not wear jewelry when

starting or operating this product. Wearing

jewelry while starting or operating this product

could result in death or serious injury.

WARNING

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces could

result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

operate or service this equipment and could result in

death or serious injury. (000215a)

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

(000216)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

(000103)

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous

gas. Carbon monoxide, if not avoided, will

result in death or serious injury.

DANGER

Safety Information

3 Owner’s Manual for 60 Hz Air-Cooled Generators

Electrical Hazards

Fire Hazards

Comply with regulations the local agency for

workplace health and safety has established.

Also, verify that the generator is installed in

accordance with the manufacturer’s instruc-

tions and recommendations. Following

proper installation, do nothing that might alter

a safe installation and render the unit in non-

compliance with the aforementioned codes,

standards, laws, and regulations.

Explosion Hazards

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

WARNING

(000281)

Fire risk. Fuel and vapors are extremely

flammable. Do not operate indoors. Doing

so could result in death, serious injury, or

property or equipment damage.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000150)

Electrocution. Never connect this unit to the electrical

system of any building unless a licensed electrician

has installed an approved transfer switch. Failure to

do so will result in death or serious injury.

DANGER

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000152)

DANGER

Electrocution. Verify electrical system is

properly grounded before applying power.

Failure to do so will result in death or serious

injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

WARNING

(000217)

Fire hazard. Do not obstruct cooling and ventilating

airflow around the generator. Inadequate ventilation

could result in fire hazard, possible equipment

damage, death or serious injury.

WARNING

(000218)

Fire and explosion. Installation must comply with all

local, state, and national electrical building codes.

Noncompliance could result in unsafe operation,

equipment damage, death, or serious injury.

WARNING

(000219)

Fire hazard. Use only fully-charged fire extinguishers

rated “ABC” by the NFPA. Discharged or improperly

rated fire extinguishers will not extinguish electrical

fires in automatic standby generators.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

Electrocution. Refer to local codes and standards for

safety equipment required when working with a live

electrical system. Failure to use required safety

equipment could result in death or serious injury.

(000257)

(000147)

WARNING

Risk of Fire. Unit must be positioned in a

manner that prevents combustible material

accumulation underneath. Failure to do so

could result in death or serious injury.

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely

flammable and explosive. No leakage of fuel is

permitted. Keep fire and spark away. Failure to do

so will result in death or serious injury.

(000151a)

DANGER

Explosion and fire. Connection of fuel source must be

completed by a qualified professional technician or contractor.

Incorrect installation of this unit will result in death, serious

injury, and property and equipment damage.

Safety Information

Owner’s Manual for 60 Hz Air-Cooled Generators 4

Battery Hazards

Always recycle batteries in accordance with

local laws and regulations. Contact your local

solid waste collection site or recycling facility

to obtain information on local recycling pro-

cesses. For more information on battery

recycling, visit the Battery Council Interna-

tional website at: http://batterycouncil.org.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000162)

Explosion. Do not dispose of batteries in a fire.

Batteries are explosive. Electrolyte solution can cause

burns and blindness. If electrolyte contacts skin or eyes,

flush with water and seek immediate medical attention.

WARNING

(000137a)

WARNING

Explosion. Batteries emit explosive gases while

charging. Keep fire and spark away. Wear protective

gear when working with batteries. Failure to do so

could result in death or serious injury.

(000164)

WARNING

Electrical shock. Disconnect battery ground

terminal before working on battery or battery

wires. Failure to do so could result in death

or serious injury.

(000138a)

WARNING

Risk of burns. Batteries contain sulfuric acid and can

cause severe chemical burns. Wear protective gear

when working with batteries. Failure to do so could

result in death or serious injury.

(000163a)

Risk of burn. Do not open or mutilate batteries.

Batteries contain electrolyte solution which can cause

burns and blindness. If electrolyte contacts skin or

eyes, flush with water and seek immediate medical

attention.

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

General Information

5 Owner’s Manual for 60 Hz Air-Cooled Generators

Section 2: General Information

Generator Components and Control Locations

Figure 2-1. 10 kW—Components and Control Locations

A Lock with cover G Status LED indicators N Fuel regulator

B Main line circuit breaker

(generator disconnect)

H Airbox with air cleaner O Fuel inlet

C Control panel J Oil filter P Wi-Fi module

D Battery compartment

(battery not supplied)

K Oil drain hose Q Data decal location

E Exhaust enclosure L Composite base R Auxiliary shutdown switch

F Oil fill cap/dipstick M Sediment trap

001818

General Information

Owner’s Manual for 60 Hz Air-Cooled Generators 6

Figure 2-2. 14 kW–18 kW—Components and Control Locations

A Lock with cover G Status LED indicators N Fuel regulator

B Main line circuit breaker

(generator disconnect)

H Oil drain hose O Fuel inlet

C Airbox with air cleaner J Oil fill cap/dipstick P Wi-Fi module

D Control panel K Oil filter Q Data decal location

E Battery compartment

(battery not supplied)

L Composite base R Auxiliary shutdown switch

F Exhaust enclosure M Sediment trap S Auxiliary shutdown switch

009340a

General Information

7 Owner’s Manual for 60 Hz Air-Cooled Generators

Figure 2-3. 20 kW–26 kW—Components and Control Locations

A Lock with cover H Oil drain hose P Fuel inlet

B Main line circuit breaker

(generator disconnect)

J Oil fill cap Q Wi-Fi module

C Airbox with air cleaner K Oil filter R Data decal location

D Control panel L Composite base S Auxiliary shutdown switch

E Battery compartment

(battery not supplied)

M Oil dipstick T Auxiliary shutdown switch

F Exhaust enclosure N Sediment trap

G Status LED indicators O Fuel regulator

001786

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