gefran AFE200 Series Manual de usuario
...... Instruction Manual
SIEIDrive
Active Front End Regenerative
Power Supply Unit
AFE200
AFE200-...-6
2 AFE200 • Instruction Manual
Information about this manual
Software version
This manual is updated according the software version V 1.0XX.
Variation of the number replacing “X” have no inuence on the functionality of thedevice.
The identication number of the software version is indicated on the identication plate of the
drive or can be checked with the Firmware ver.rel - PAR 490 parameter, menu 2.5
General information
Nota ! In industry, the terms “Inverter”, “Regulator” and “Drive” are sometimes interchanged. In this document, the
term “Drive” will be used.
Before using the product, read the safety instruction section carefully. Keep the manual in a
safe place and available to engineering and installation personnel during the product function-
ing period.
Gefran S.p.A has the right to modify products, data and dimensions without notice. The data
can only be used for the product description and they can not be understood as legally stated
properties.
Thank you for choosing this Gefran product.
We will be glad to receive any possible information which could help us improvingthis manual.
The e-mail address is the following: [email protected].
All rights reserved
AFE200 • Instruction Manual 3
Table of contents
Information about this manual ................................................. 2
1 - Safety Precautions ............................................................... 6
1.1 Symbols used in the manual .................................................................................... 6
1.2 Safety precaution...................................................................................................... 7
1.3 General warnings ..................................................................................................... 7
1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian
electrical codes ............................................................................................................... 9
2 - Introduction to the product ................................................ 11
2.1 Drive type designation ............................................................................................ 12
2.1.1 Parallel inverters ....................................................................................................13
3 - Transport and storage ........................................................ 14
3.1 General ................................................................................................................... 14
3.2 Permissible Environmental Conditions ................................................................... 15
4 - Mechanical installation ...................................................... 16
4.1 Inclination and mounting clearance ........................................................................ 16
4.2 Fastening positions................................................................................................. 17
5 - Wiring Procedure ................................................................ 21
5.1 Power section ......................................................................................................... 24
5.1.1 Cable Cross Section ..............................................................................................24
5.1.2 EMC guide line ......................................................................................................25
5.1.3 Block diagram power section ................................................................................27
5.1.4 Power line connection ...........................................................................................28
5.1.5 DC output connection ............................................................................................30
5.1.6 Connection of fans power suplly ...........................................................................32
5.2 Regulation section .................................................................................................. 33
5.2.1 Removing the terminal cover .................................................................................33
5.2.2 Cable Cross Section ..............................................................................................33
5.2.3 Regulation section connection ..............................................................................33
5.2.4 Switches, jumpers and LED ..................................................................................35
5.3 Serial interface (XS connector)............................................................................... 38
5.3.1 Drive / RS 485 Port (not insulated) point-to-point connection ...............................38
5.3.2 Drive / RS485 port point-to-point connection (with insulation) ..............................40
5.3.3 RS 485 multi-drop connection ...............................................................................40
5.4 Typical connection diagrams .................................................................................. 41
5.5 Pre-charge kit ......................................................................................................... 43
5.5.1 Fuses for the “Voltage sense” connection (F2) .....................................................44
5.5.2 Pre-charge kit dimensions .....................................................................................45
6 - Use of the keypad ............................................................... 48
6.1 Description.............................................................................................................. 48
6.2 Navigation............................................................................................................... 49
6.2.1 Scanning of the rst and second level menus .......................................................49
6.2.2 Display of a parameter ..........................................................................................49
6.2.3 Scanning of the parameters .................................................................................50
6.2.4 List of the last parameters modied ......................................................................50
6.2.5 “Goto parameter” function .....................................................................................50
6.3 Parameter modication........................................................................................... 51
6.4 How to save parameters......................................................................................... 52
4 AFE200 • Instruction Manual
6.5 Conguration of the display .................................................................................... 53
6.5.1 Language selection ...............................................................................................53
6.5.2 Selection of Easy / Export mode ...........................................................................53
6.5.3 Startup display .......................................................................................................53
6.5.4 Back-lighting of the display....................................................................................53
6.6 Alarms..................................................................................................................... 54
6.6.1 Alarm reset ............................................................................................................54
6.7 Messages ............................................................................................................... 54
6.8 Saving and recovery of new parameter settings .................................................... 55
6.8.1 Selection of the keypad memory ...........................................................................55
6.8.2 Saving of parameters on the keypad.....................................................................55
6.8.3 Load parameters from keypad ..............................................................................56
6.8.4 Transfer of parameters between drives .................................................................56
7 - Commissioning via keypad .............................................. 57
7.1 Startup Wizard ........................................................................................................ 60
7.2 Programming ......................................................................................................... 63
7.2.1 Menu display modes .............................................................................................63
7.2.2 Programming of “function block” analog and digital input signals .........................63
7.2.3 Variable interconnections mode ............................................................................63
8 - Description of parameters and functions (Expert list) .... 65
Legend ...........................................................................................................................65
8.1 Parameters on selection lists, but not displayed on keypad ................................. 131
8.2 Selection Lists ...................................................................................................... 136
9 - Troubleshooting ................................................................ 139
9.1 Alarms................................................................................................................... 139
9.2 Messages ............................................................................................................. 142
10 - Specication ................................................................... 145
10.1 Environmental Conditions................................................................................... 145
10.2 Standards ........................................................................................................... 145
10.3 Accuracy ............................................................................................................. 145
10.3.1 Current control ...................................................................................................145
10.3.2 Voltage control...................................................................................................145
10.3.3 Current rating ....................................................................................................145
10.4 Overload ............................................................................................................. 146
10.5 DC circuit ............................................................................................................ 146
10.6 Electrical data ..................................................................................................... 147
10.7
Voltage level of AFE200 for safe operations ...........................................................149
10.8 Cooling ............................................................................................................... 150
10.9 Weight and dimensions ...................................................................................... 151
11 - Options ............................................................................ 156
11.1 Optional external fuses (mandatory) ................................................................... 156
11.1.1 Fuses for connection mains side (F1) ...............................................................156
11.1.2 Fuses for connection DC side ...........................................................................157
11.2 Choke ................................................................................................................ 159
11.2.1 Optional input chokes (L1) - (mandatory) ..........................................................159
11.3 EMC lter ............................................................................................................ 161
11.4 Installation of optional cards ............................................................................... 163
11.4.1 Shielding of optional card connections ..............................................................165
Appendix 1 - Design .............................................................. 166
A1.1
Single-motor calculation based on motor output power ..................................... 166
A1.2 Calculation for multi-motor system ..................................................................... 167
AFE200 • Instruction Manual 5
Appendix 2 - Parallel connection (400 ... 1000kW sizes) .... 170
A 2.1 Introduction........................................................................................................ 170
A 2.2 MS-SL interface cable wiring sizes 400...710kW .............................................. 172
A 2.3 MS-SL interface cable wiring sizes 900...1000 kW ........................................... 173
A 2.4 Jumpers and Switches ...................................................................................... 174
A 2.5 LEDs.................................................................................................................. 174
6 AFE200 • Instruction Manual
1 - Safety Precautions
1.1 Symbols used in the manual
Indicates a procedure, condition, or statement that, if not strictly observed, could result
in personal injury or death.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne
sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.
Indicates a procedure, condition, or statement that, if not strictly observed, could result
in damage to or destruction of equipment.
Indique et le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes
ne sont pas strictement respectées, il y a des risques de détérioration ou de destruction des
appareils.
Indicates that the presence of electrostatic discharge could damage the appliance.
When handling the boards, always wear a grounded bracelet.
Indique que la présence de décharges électrostatiques est susceptible d’endommager l’appa-
reil. Toujours porter un bracelet de mise à la terre lors de la manipulation des cartes.
Indicates a procedure, condition, or statement that should be strictly followed in order to
optimize these applications.
Indique le mode d’utilisation, la procédure et la condition d’exploitation. Ces consignes doivent
êtrerigoureusement respectées pour optimiser ces applications.
Note ! Indicates an essential or important procedure, condition, or statement.
Indiqueunmoded’utilisation,deprocédureetdeconditiond’exploitationessentielsouimportants
Qualied personnel
For the purpose of this Instruction Manual , a “Qualied person” is someone who
is skilled to the installation, mounting, start-up and operation of the equipment and
the hazards involved. This operator must have the following qualications:
- trained in rendering rst aid.
- trained in the proper care and use of protective equipment in accordance with
established safety procedures.
- trained and authorized to energize, de-energize, clear, ground and tag circuits
and equipment in accordance with established safety procedures.
Personne qualiée
Aux ns de ce manuel d’instructions, le terme « personne qualiée » désigne toute personne
compétente en matière d’installation, de montage, de mise en service et de fonctionnement
de l’appareil et au fait des dangers qui s’y rattachent. L’opérateur en question doit posséder
les qualications suivantes :
- formation lui permettant de dispenser les premiers soins
Warning!
Caution
Attention
AFE200 • Instruction Manual 7
- formation liée à l’entretien et à l’utilisation des équipements de protection selon les consigne
de sécurité en vigueur
- formation et habilitation aux manoeuvres suivantes : branchement, débranchement,
vérication des isolations, mise à la terre et étiquetage des circuits et des appareils selon les
consignes de sécurité en vigueur
Use for intended purpose only
The power drive system (electrical drive + application plant) may be used only for
the application stated in the manual and only together with devices and compo-
nents recommended and authorized by Gefran.
Utiliser uniquement dans les conditions prévues
Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que
dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les
dispositifs et les composants recommandés et autorisés par Gefran.
1.2 Safety precaution
The following instructions are provided for your safety and as a means of prevent-
ing damage to the product or components in the machines connected. This sec-
tion lists instructions, which apply generally when handling electrical drives.
Specic instructions that apply to particular actions are listed at the beginning of
each chapters.
Les instructions suivantes sont fournies pour la sécurité de l’utilisateur tout comme pour éviter
l’endommagement du produit ou des composants à l’intérieur des machines raccordées. Ce
paragraphe dresse la liste des instructions généralement applicables lors de la manipulation
des drives électriques.
Les instructions spéciques ayant trait à des actions particulières sont répertoriées au début
de chaque chapitre.
Read the information carefully, since it is provided for your personal safety and will
also help prolong the service life of your electrical drive and the plant you connect
to it.
Lire attentivement les informations en matière de sécurité personnelle et visant par ailleurs à
prolonger la durée de vie utile du drive tout comme de l’installation à laquelle il est relié.
1.3 General warnings
This equipment contains dangerous voltages and controls potentially dangerous rotat-
ing mechanical parts. Non-compliance with Warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.
Cet appareil utilise des tensions dangereuses et contrôle des organes mécaniques en mou-
vement potentiellement dangereux. L’absence de mise en pratique des consignes ou le non-
respect des instructions contenues dans ce manuel peuvent provoquer le décès, des lésions
corporelles graves ou de sérieux dégâts aux équipements.
This equipment contains dangerous voltages and controls potentially dangerous rotat-
ing mechanical parts. Non-compliance with Warnings or failure to follow the instructions
contained in this manual can result in loss of life, severe personal injury or serious
damage to property.
Les drives occasionnent des mouvements mécaniques. L’utilisateur est tenu de s’assurer
que de tels mouvements mécaniques ne débouchent pas sur des conditions d’insécurité.
Les butées de sécurité et les seuils d’exploitation prévus par le fabricant ne doivent être ni
contournés ni modiés.
Warning!
8 AFE200 • Instruction Manual
Only suitable qualied personnel should work on this equipment, and only after becom-
ing familiar with all safety notices, installation, operation and maintenance procedures
contained in this manual. The successful and safe operation of this equipment is
dependent upon its proper handling,installation, operation and maintenance.
Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir
assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le
fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efcacité du fonction-
nement de cet appareil dépendent du bon accomplissement des opérations de manutention,
d’installation, de fonctionnement et d’entretien.
In the case of faults, the drive, even if disabled, may cause accidental movements if it
has not been disconnected from the mains supply.
En cas de panne et même désactivé, le drive peut provoquer des mouvements fortuits s’il n’a
pas été débranché de l’alimentation secteur.
Electrical Shock
The DC link capacitors remain charged at a hazardous voltage even after cutting off the
power supply.
Never open the device or covers while the AC Input power supplyis switched on.
Minimum time to wait before working on the terminals or inside the device is listed in
section 10.6 .
Risque de décharge électrique
Les condensateurs de la liaison à courant continu restent chargés à une tension dangereuse
même après que la tension d’alimentation a été coupée.
Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de
pouvoir travailler sur les bornes ou bien àl’intérieur de l’appareil est indiqué dans la section
10.6 .
Electrical Shock and Burn Hazard:
When using instruments such as oscilloscopes to work on live equipment, the oscil-
loscope’s chassis should be grounded and a differential probe input should be used.
Care should be used in the selection of probes and leads and in the adjustment of the
oscilloscope so that accurate readings may be made. See instrument manufacturer’s
instruction book for proper operation and adjustments to the instrument.
Décharge Èlectrique et Risque de Brúlure : Lors de l’utilisation d’instruments (par example
oscilloscope) sur des systémes en marche, le chassis de l’oscilloscope doit être relié à la terre
et une sonde différentiel devrait être utilisé en entrée. Les sondes et conducteurs doivent être
choissis avec soin pour effectuer les meilleures mesures à l’aide d’un oscilloscope. Voir le
manuel d’instruction pour une utilisation correcte des instruments.
Fire and Explosion Hazard:
Fires or explosions might result from mounting Drives in hazardous areas such as loca-
tions where ammable or combustible vapors or dusts are present. Drives should be
installed away from hazardous areas, even if used with motors suitable for use in these
locations.
Risque d’incendies et d’explosions: L’utilisation des drives dans des zônes à risques (pré-
sence de vapeurs ou de poussières inammables), peut provoquer des incendies ou des
explosions. Les drives doivent être installés loin des zônes dangeureuses, et équipés de
moteurs appropriés.
AFE200 • Instruction Manual 9
1.4 Instruction for compliance with UL Mark (UL require-
ments), U.S. and Canadian electrical codes
Short circuit ratings
AFE200 must be connected to a grid capable of supplying a symmetrical short-
circuit power of less than or equal to “xxxx A rms (at 480 V +10% V max).
The values of the “xxxx” A rms short-circuit current, in accordance with UL require-
ments (UL 508 c), for each power rating (AFE output in the manual) are shown in
the table below.
Short current rating
AFE output (kW) SCCR ( A ) @480Vac
1,1...37,3 5000
39....149 10000
150....398 18000
299.....447 30000
448-671 42000
672-1193 85000
≥ 1194 100000 ... 200000
Note! Drive will be protected by semiconductor Fuse type as specified in the instruction manual.
Branch circuit protection
In order to protect drive against over-current use fuses specied in par. 11.1.
Environmental condition
The drive has to be considered “Open type equipment”. Max surrounding air
temperature equal to 40°C. Pollution degree 2.
Wiring of the input and output power terminals
Use UL listed cables rated at 75°C and round crimping terminals. Crimp terminals
with tool recommended by terminal manufacturer.
Field wiring terminals shall be used with the tightening torque specied in par.
5.1.1.
Over-voltage control
In compliance with CSA-requirements Overvoltage at mains terminal is achieved
installing an overvoltage protection device as for :
Type OVR 1N 15 320 from ABB or similar.
Minimum time required for safe DC-link voltage
Before removing drive cover in order to access internal parts, after mains discon-
nection wait for time as follow :
Drive size Safe time ( sec )
size 3.....5 300
size 6...7 and Parallels 300
10 AFE200 • Instruction Manual
Solid State Motor Overload Protection.
Drive incorporate motor overload protection. Protection is implemented as
software function. Instruction manual specify degree of protection and detailed
installation instruction.*
*Applicable up to 9 May 2013.
New requirement. Applicable as from 9 May 2013.
Este manual sirve para los siguientes modelos
12
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