Gefran AGy-L Series Guía

Replace AGy-L by VDL200

English

Fast installations and

commissioning manual

Rev. *Draft*

– 22-9-2016

1SXXXXX

SIEIDrive

Replace AGy-L by VDL200 Pag. 2 of 17

Thank you for choosing this Gefran product.

We will be glad to receive any possible information which could help us improving this manual. The e-mail address is the following: techdoc@

gefran.com.

Before using the product, read the safety instruction section carefully.

Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period.

Gefran S.p.A has the right to modify products, data and dimensions without notice.

The data can only be used for the product description and they can not be understood as legally stated properties.

Replace AGy-L by VDL200 Pag. 3 of 17

Table of contents

1Introduction ...................................................................................................................................................... 4

2Replace the AGy-L: VDL200 Mechanical Installation.................................................................................... 5

2.1 Dimension and weight for models AGy-L 2040 … 3150............................................................................. 5

2.2 Dimension and weight for models VDL200 1040 … 2110.......................................................................... 6

3Mechanical installation.................................................................................................................................... 7

3.1 Maximum inclination and assembly clearances.......................................................................................... 7

3.2 Fastening positions..................................................................................................................................... 8

4Replace the AGY-L: VDL200 Wiring Connection........................................................................................... 9

4.1 AGy-L Terminals Description...................................................................................................................... 9

4.2 VDL200 Terminals Description................................................................................................................. 10

4.3 Wiring Corrispondence table AGy-L / VDL200 ......................................................................................... 11

4.4 VDL200 Power section wiring................................................................................................................... 12

4.4.1 VDL200: Power Line – Motor- Breaking Resitor Connection........................................................... 12

5VDL200 Commissioning ................................................................................................................................ 13

5.1 Set motor parameters in STARTUP WIZARD menu ................................................................................ 13

5.2 Execute Autotuning................................................................................................................................... 14

5.3 Set Encoder data...................................................................................................................................... 14

5.4 Set the Maximum system speed............................................................................................................... 14

5.5 Set the speeds system (low, high and inspection).................................................................................... 15

5.5.1 Multispeed correspondence table AGy-L / VDL200.......................................................................... 15

6In case of problems adjust the following VDL200 parameters .................................................................. 17

Replace AGy-L by VDL200 Pag. 4 of 17

1 Introduction

This guideline has the target to provide the operators the indications for installations and fast commissioning of the

VDL200 as replacement for the old generation AGy-L.

The instructions reported below refers to standard installation controlled in multispeed.

For more detailed information included the safety precautions refer to the VDL200 Quick Start Guide

available on website www.gefran.com.

Replace AGy-L by VDL200 Pag. 5 of 17

2 Replace the AGy-L: VDL200 Mechanical Installation

2.1 Dimension and weight for models AGy-L 2040 … 3150

Replace AGy-L by VDL200 Pag. 6 of 17

2.2 Dimension and weight for models VDL200 1040 … 2110

Sizes

Dimensions: Width x Height x Depth

Weight

(mm)

(inches)

(kg)

(lbs)

VDL200-1040-...-4

VDL200-1055-...-4 162 x 343 x 159 6.38 x 13.50 x 6,26 5.6 12.3

Sizes

Dimensions: Width x Height x Depth

Weight

(mm)

(inches)

(kg)

(lbs)

VDL200-2075-...-4

VDL200-2110-...-4 162 x 396 x 159 6.38 x 15.59 x 6.26 7.6 16.7

162

8.3 321.2

11 318.5

115

5.5

115

148.1

159

337

343

162

159

392

115

5.5

8.3 376.2

11 373.5

115

148.1

396

Replace AGy-L by VDL200 Pag. 7 of 17

3 Mechanical installation

-----------------------------------------------------------------------------------------------------------------------------------------------

The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating,

the temperature of the Drive’s cooling fins can rise to a temperature of 158° F (70°C).

Le drive doit être monté sur un mur construit avec des matériaux résistants à la chaleur. Pendant le

fonctionnement du drive, la température des ailettes du dissipateur thermique peut arriver à 70°C (158° F).

Because the ambient temperature greatly affects Drive life and reliability, do not install the Drive in any location

that exceeds the allowable temperature.

Étant donné que la température ambiante influe sur la vie et la fiabilité du drive, on ne devrait pasinstaller le drive

dans des places ou la temperature permise est dépassée.

Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not removed these packets may

become lodged in the fan or air passages and cause the Drive to overheat).

Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et

provoque une surchauffe du drive).

Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).

Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).

-----------------------------------------------------------------------------------------------------------------------------------------------

3.1 Maximum inclination and assembly clearances

The inverters must be mounted in such a way that air can flow freely around them, see paragraph 4.8 Cooling on

VDL200 QS instruction manual..

Maximum angle of inclination: 30° (referred to vertical position)

Minimum top and bottom distance: 150 mm

Minimum free space to the front: 25 mm

Minimum distance between drives: 25 mm

Minimum distance to the side with the cabinet: 25 mm

25 mm ( 0.98” )150 mm ( 6" )

10 mm ( 0.4" )

25 mm ( 0.98” )

Replace AGy-L by VDL200 Pag. 8 of 17

3.2 Fastening positions

Recommended screws for fastening

Size 1 (VDL200..-1...)

4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer

Size 2 (VDL200..-2...)

4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer

Note! Other dimensions see chapter 2.2.

Fissaggio a muro • Wall mounting • Fixation mural • Wandmontagee • Fijación en pared

115 (5.53)

320.2(12.60)

321.2 (12.64) 7.5 (0.29)

7.5 (0.29)

148.1 (5.83)

115 (5.53)

23.5 (0.93)115 (5.53)

7.5

376.2 (14.81)

115 (5.53) 23.5 (0.93)

Taglia 2

Size 2

Grandeur 2

Größe 2

Tamaño 2

Taglia 1

Size 1

Grandeur 1

Größe 1

Tamaño 1

5.5

11.5

5.5

5.3

(A) (B) (C)

Taglie • Sizes • Grandeurs • Größen • Tamaños :

Replace AGy-L by VDL200 Pag. 9 of 17

4 Replace the AGY-L: VDL200 Wiring Connection

4.1 AGy-L Terminals Description

DI 1

DI 2

DI 3

DI 4

DI 5

DI 6

DI 7

DI 8

+24Vdc

0V24

Regulation Board

DO 1

DO 2

COM-DO

COM-DI8

DO 4

DO 3

Power Board

BR1

U1/L1

W1/L3

V1/L2

PE1

U2/T1

W2/T3

V2/T2

PE2

Brake

+5V(forTTLencoder sonly)

Digital

Encoder

(forHTLencodersonly)

A+

A-

B+

B-

Vcc

GND

EXP-ENC-AGy

250

EXT+24V

(*)Standard= FreqSel3 src

EmergencyOperation= Bak

pwract src (seeChapter9)

DI 7

DI 8

+24Vdc

0V24

COM-DI8

EXT+24Vdc

EXT0V

(**)

(**)Remove Jumper

Digitalinputconnectionwithexternalsupply

EXT0V

Replace AGy-L by VDL200 Pag. 10 of 17

4.2 VDL200 Terminals Description

K2MK3M

BrakeFbk

MltSpd S2

MltSpd S1

MltSpd S0

Emergency mode

StartRevCmd

StartFwdCmd

K3M K2M

Feedback contactor

XER

Door

Run

Contactor

Brake

Contactor

Drive ON

Enable HW

Digital Input 8X

Digital Input 7X

Digital Input 6X

Digital Input 5X

Digital Input 4X

Digital Input 3X

Digital Input 2X

Digital Input 1X

+24V OUT

0V (24V) OUT

DI COM

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