GE POWER-BREAK TAK-TS1 Manual de usuario

GEI

86158

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These

instructions

not

purport

cover

all

details

variations

equipment

nor

provide

for

every

possible

contingency

met

connection

with

installation

operation

maintenance

Should

further

information

desired

should

particular

problems

arise

which

are

not

covered

sufficiently

for

the

purchaser

purposes

the

matter

should

referred

the

General

Electric

Company

Courtesy of NationalSwitchgear.com

CONTENTS

Page

INTRODUCTION

Solid

state

Programmer

Unit

Only

—

Mode

Complete

Trip

Device

System

—

Mode

. .

SPECIFICATIONS

APPLICABLE

TIME

CURRENT

CURVES

OPERATING

CONTROLS

OFF

Switch

Trip

Breaker

—

Programmer

Only

Switch

Test

Selector

Programmer

Long

time

Pickup

Setting

Selector

Current

Adjust

Knob

Pre

set

Current

Button

Start

Button

Test

Indicator

Trip

Indicator

Reset

Button

Phase

Sensor

Continuity

Test

current

Meter

Elapsed

Time

Meter

Test

Set

Lock

out

Indicator

External

Monitor

Jacks

Test

Set

Accuracy

CONNECTING

THE

TEST

SET

Safety

Precautions

Connections

Programmer

Only

Test

—

Mode

”

Complete

System

Test

—

Mode

PRELIMINARY

TEST

PROCEDURE

FUNCTIONAL

TESTS

Long

time

Pickup

Test

...

Long

time

Delay

Test

Short

time

Pickup

Test

Short

time

Delay

Test

Instantaneous

Pickup

Test

Ground

Fault

Pickup

Test

Ground

Fault

Time

delay

Test

Phase

Sensor

Continuity

Test

Fault

Trip

Indicators

TEST

RESULTS

NOT

CONFORM

COMPLETION

TESTS

SCHEMATIC

PARTS

LIST

SIMPLIFIED

SCHEMATIC

CIRCUIT

DESCRIPTION

Courtesy of NationalSwitchgear.com

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

86158

INTRODUCTION

SOLID

STATE

PROGRAMMER

UNIT

ONLY

MODE

Test

Set

TAK

portable

instrument

designed

for

field

testing

the

performance

Types

SST

and

ECS

solid

state

overcurrent

trip

devices

Test

Scope

Verify

the

time

current

characteristics

and

pickup

calibration

the

various

trip

elements

Designations

for

the

trip

elements

are

abbreviated

follows

The

purpose

these

instructions

extend

the

usefulness

the

TAK

Test

Set

that

may

also

used

test

VersaTrip

Model

solid

state

trip

devices

may

not

used

test

earlier

VersaTrip

model

types

—

Long

Time

—

Short

Time

INST

—

Instantaneous

—

Ground

Fault

Following

are

list

components

which

com

prise

the

complete

trip

device

system

Verify

operation

the

fault

trip

indicators

Programmer

units

equipped

Solid

state

Programmer

Unit

Phase

Current

Sensors

Flux

Shift

Magnetic

Trip

Device

Fourth

wire

Neutral

Sensor

for

units

con

taining

Ground

Fault

trip

element

for

use

three

phase

four

wire

load

circuits

COMPLETE

TRIP

DEVICE

SYSTEM

MODE

Test

Scope

Perform

all

programmer

tests

previously

scribed

plus

the

provision

activate

the

Flux

Shift

Magnetic

Trip

Device

verify

its

operation

physically

tripping

the

breaker

All

components

except

the

Neutral

Sensor

are

mounted

integral

the

circuit

breaker

When

used

the

Neutral

Sensor

separately

mounted

the

bus

cable

compartment

the

switchgear

drawout

construction

automatically

con

nected

the

trip

device

the

breaker

via

drawout

secondary

disconnect

block

Check

continuity

the

Phase

Sensors

SPECIFICATIONS

Input

105

125

Vac

Power

Consumption

150

watts

maximum

Weight

pounds

Dimensions

The

TAK

Test

Set

used

perform

the

various

trip

device

tests

two

basic

modes

—

Solid

State

Programmer

Unit

Only

—

Complete

Trip

Device

System

APPLICABLE

TIME

CURRENT

CURVES

WARNING

THESE

TESTS

CAN

CONDUCTED

ONLY

DEEN

ERGIZED

BREAKER

ONE

WHICH

COMPLETELY

DISCONNECTED

FROM

ITS

PRIMARY

AND

CONTROL

POWER

SOURCES

VersaTrip

MOD

INST

GES

6184

6186

6187

and

6188

VersaTrip

MOD

Ground

Fault

—

GES

6185

6189

6190

and

6191

OPERATING

CONTROLS

All

tests

are

conducted

with

the

programmer

plug

disconnected

from

the

breaker

may

necessary

remove

the

programmer

from

the

breaker

gain

access

its

test

plug

The

Test

Set

indicators

and

operating

controls

are

identified

the

front

panel

arrangement

shown

Fig

and

described

pages

and

Courtesy of NationalSwitchgear.com

86158

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

Fig

Front

panel

Test

Set

TAK

TSi

PROGRAMMER

LONG

TIME

PICKUP

SETTING

SELECTOR

OFF

SWITCH

Applies

115

Vac

input

power

the

test

set

red

companion

LED

indicator

located

directly

above

illuminates

when

the

switch

the

position

Protection

provided

one

ampere

fuse

located

above

the

indicator

light

Establishes

test

current

magnitude

consistent

with

and

specifically

for

each

continuous

ampere

setpoint

the

programmer

For

all

phase

current

testing

(

and

INST

elements

)

the

position

this

control

must

match

the

continuous

ampere

setting

the

programmer

TRIP

BREAKER

PROGRAMMER

ONLY

SWITCH

CURRENT

ADJUST

KNOB

Provides

choice

two

test

modes

variable

transformer

for

establishing

the

sired

level

test

current

applied

the

programmer

Programmer

Only

Position

—

Mode

The

programmer

trip

signal

output

confined

the

test

set

circuitry

and

cannot

trip

the

breaker

PRE

SET CURRENT

BUTTON

Trip

Breaker

Position

—

Mode

Enables

the

operator

pre

establish

(

via

the

CURRENT

ADJUST

control

)

the

desired

test

current

prior

initiating

test

For

this

control

function

the

programmer

unit

must

connected

the

test

set

The

programmer

trip

signal

output

directed

the

circuit

breaker

magnetic

trip

device

physically

trip

the

breaker

This

mode

establishes

the

integrity

the

magnetic

trip

device

and

the

programmer

capability

actuate

START

BUTTON

TEST

SELECTOR

Initiates

the

test

run

applying

current

the

programmer

The

current

persists

until

the

unit

trips

the

RESET

button

actuated

Positioned

according

the

type

test

desired

—

Phase

Current

GROUND

FAULT

Courtesy of NationalSwitchgear.com

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

86158

circuit

provided

This

circuit

monitors

the

current

time

input

the

programmer

such

that

when

predetermined

limit

exceeded

the

Test

Set

becomes

inoperative

for

period

approxi

mately

seconds

then

automatically

resets

its

normal

operating

state

lock

out

condition

exists

whenever

the

TEST

SET

LOCK

OUT

dicator

lit

TEST

INDICATOR

This

LED

lights

whenever

the

PRE

SET

CUR

RENT

START

controls

are

activated

TRIP

INDICATOR

LED

which

when

lit

indicates

that

acceptable

trip

signal

has

been

delivered

the

programmer

Conversely

trip

not

accompanied

the

light

signifies

that

the

trip

signal

amplitude

too

low

Upon

completion

test

the

TRIP

indicator

stays

lit

until

the

RESET

button

depressed

EXTERNAL

MONITOR

JACKS

TEST

SET

ACCURACY

The

test

current

values

displayed

the

Test

Current

Meter

are

accurate

within

percent

the

meter

reading

These

limits

are

contingent

upon

clean

sine

wave

input

voltage

the

Test

Set

Wave

distortion

can

cause

additional

error

RESET

BUTTON

Resets

the

Test

Set

logic

that

new

test

sequence

can

initiated

also

stops

test

progress

Should

greater

accuracy

desired

provision

made

for

connecting

external

instruments

via

the

EXTERNAL

MONITOR

jacks

the

front

panel

These

jacks

are

connected

across

isolated

precision

0.2

ohm

resistor

series

with

the

test

current

circuit

Output

these

jacks

shown

Table

PHASE

SENSOR

CONTINUITY

TEST

This

section

the

panel

contains

controls

for

checking

electrical

continuity

each

phase

sensor

circuit

The

selector

determines

the

phase

tested

Proper

continuity

exists

when

the

LED

indicator

lights

when

the

PUSH

TEST

button

depressed

light

signifies

that

high

resistance

open

circuit

exists

the

its

wiring

harness

(

see

Note

page

)

The

EXTERNAL

MONITOR

jacks

may

also

employed

conjunction

with

storage

oscillo

scope

for

accurate

measurement

trip

times

For

trip

times

the

range

less

than

one

second

the

Test

Set

time

meter

can

provide

only

single

digit

approximation

(

nearest

0.1

second

)

TEST

CURRENT

METER

Provides

digital

readout

the

normalized

test

current

level

being

applied

the

Programmer

Unit

never

necessary

calculate

test

current

value

TABLE

EXTERNAL

MONITOR

OUTPUT

TEST

SET

CONTROL

POSITIONS

MILLIVOLTS

PER

TEST

CURRENT

UNIT

(

)

ELAPSED

TIME

METER

mechanical

counter

which

records

the

pro

grammer

tripping

time

seconds

and

tenths

must

manually

reset

after

completion

each

test

PROGRAMMER

LONG

TIME

PICKUP

SETTING

TEST

SELECTOR

0.6

0.7

0.8

NOTE

When

operating

the

Test

Set

from

supply

readings

the

Elapsed

Time

Meter

must

multiplied

1.2

factor

0.9

1.0

100

1.1

110

GROUND

FAULT

(

Not

Applicable

)

100

TEST

SET

LOCK

OUT

INDICATOR

prevent

possible

damage

the

Programmer

Unit

when

subjected

abnormally

prolonged

continuous

testing

high

current

levels

lock

out

EXAMPLE

The

external

monitor

output

with

programmer

long

time

pickup

setting

0.7

and

Test

Current

Meter

reading

6.00

420

percent

Courtesy of NationalSwitchgear.com

GEI

86158

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

MALE

BREAKER

HARNESS

CURRENT

SENSORS

AND

MAGNETIC

TRIP

DEVICE

FEMALE

NOTE

‘

THE

PROGAMMER

PLUG

LOCATION

WILL

VARY

DEPENDING

BREAKER

FRAME

SIZE

LOCATED

EITHER

THE

BACK

THE

SIDE

PANEL

THE

PROGRAMMER

BOX

PROGRAMMER

UNIT

VIEW

Fig

Normal

service

breaker

connection

CONNECTING

CONNECTIONS

TUE

TEST

EET

SAFETY

PRECAUTIONS

NOTE

Before

proceeding

with

the

ing

connection

work

ensure

that

the

Test

Set

power

supply

cord

not

connected

WARNING

BEFORE

CONNECTING

THE

TEST

SET

THE

BREAKER

TRIP

DEVICE

SYSTEM

ENSURE

THAT

THE

CIRCUIT

BREAKER

COMPLETELY

PROGRAMMER

ONLY

TEST

MODE

(

SEE

FIG

)

DISCONNECTED

FROM

ITS

POWER

SOURCE

OUT

EQUIPMENT

RACK

THE

BREAKER

ITS

DISCON

NECTED

POSITION

VERIFY

THAT

THE

BREAKER

TRiPPED

Remove

breaker

cover

and

Programmer

Unit

Disconnect

the

breaker

harness

from

the

Programmer

Unit

CAUTION

NEVER

DISENGAGE

THE

Plug

the

Test

Set

female

connector

lead

the

receptacle

the

rear

the

programmer

HARNESS

CONNECTOR

FROM

THE

PROGRAMMER

UNIT

BREAKER

THAT

ENERGIZED

AND

CARRYING

LOAD

CURRENT

THIS

WILL

OPEN

CIRCUIT

THE

CURRENT

SENSORS

H U

X I

MLLUVVUMLl

The

Test

Set

male

connector

lead

need

not

connected

the

breaker

harness

for

Programmer

Only

testing

However

the

Fig

connection

should

used

Complete

System

tests

are

run

also

ror

;

r t

UMivv

nuuo

uvis

VOLTAGES

DEVELOP

SEE

AmMn

FIG

TEST

SET

MALE

CONNECTOR

(

NOT

USED

)

TAK

TSi

TEST

SET

Fig

Connection

for

Programmer

Only

test

Courtesy of NationalSwitchgear.com

TESTING

VERSA

TRIP

MODEL

WITH

TEST

SET

CAT

TAK

86158

BREAKER

HARNESS

TEST

SET

LEADS

TAK

TSI

TEST

SET

OAC

SOURCE

NOTE

THE

PROGAMMER

PLUG

LOCATION

WILL

VARY

DEPENDING

BREAKER

FRAME

SIZE

LOCATED

EITHER

THE

BACK

THE

SIDE

PANEL

THE

PROGRAMMER

BOX

Fig

Connection

for

Complete

System

test

COMPLETE

SYSTEM

TEST

MODE

(

SEE

FIG

)

TRIP

BREAKER

PROGRAMMER

ONLY

desired

Remove

breaker

cover

and

Programmer

Unit

PROGRAMMER

LONG

TIME

PICKUP

SET

TING

Position

this

knob

identical

the

programmer

continuous

ampere

setting

Disconnect

the

breaker

harness

from

the

Programmer

Unit

and

reconnect

its

female

con

nector

the

male

connector

lead

from

the

Test

Set

Record

the

Service

settings

the

programmer

that

its

set

points

can

restored

upon

completion

testing

Plug

the

Test

Set

female

connector

lead

into

the

receptacle

the

programmer

Breakers

with

VersaTrip

MOD

are

provided

with

programmer

position

interlocks

These

must

bypassed

and

the

breaker

cover

replaced

also

test

the

Flux

Shift

Device

Connect

the

Test

Set

power

cord

the

105

125

Vac

power

source

Turn

power

Push

the

START

button

The

Elapsed

Time

Meter

will

start

run

and

the

TEST

indicator

should

light

and

remain

lit

PRELIMINARY

TEST

PROCEDURE

The

following

steps

should

conducted

before

starting

functional

tests

Push

the

RESET

button

The

Elapsed

Time

Meter

will

stop

and

the

TEST

indicator

light

will

out

Position

the

Test

Set

controls

follows

Mechanically

reset

the

Elapsed

Time

Meter

Functional

testing

described

individually

for

each

trip

element

subsequent

pages

may

now

begin

CURRENT

ADJUST

Rotate

zero

TEST

SELECTOR

Courtesy of NationalSwitchgear.com

GEI

86158

TESTING

VERSATR

MODEL

WITH

TEST

SET

CAT

TAK

Preset

CURRENT

LEVEL

the

trip

current

shown

Table

LONG

TIME

PICKUP

TEST

PURPOSE

Reset

timer

and

RESET

button

Verify

that

pickup

occurs

within

tolerance

For

any

given

pickup

setting

this

achieved

two

steps

Push

START

Allow

test

run

until

unit

trips

The

time

meter

reading

should

conform

Table

limits

For

operation

multiply

timer

readings

1.2

Test

for

PICKUP

current

value

slightly

below

the

published

lower

tolerance

limit

See

Note

unit

does

not

trip

within

the

specified

time

repeat

the

test

carefully

monitoring

and

read

justing

the

test

current

necessary

Transient

dips

the

supply

voltage

could

lower

the

test

signal

current

below

its

pickup

value

causing

the

programmer

timing

circuit

reset

Test

for

PICKUP

current

value

slightly

above

the

published

upper

tolerance

limit

See

Note

Repeat

PICKUP

and

PICKUP

tests

the

other

phases

PROCEDURE

PICKUP

TABLE

Programmer

settings

LONG

TIME

PICKUP

VERSATRIP

MODEL

PROGRAMMERS

LONG

TIME

DELAY

set

MIN

band

TEST

CURRENT

The

MAX

bands

may

used

desired

TEST

LIMITS

TIME

SECONDS

SENSOR

AMP

RATING

MODE

MAX

BAND

2000

INT

MIN

1600

LESS

Position

Test

Set

controls

BAND

PROGRAMMER

LONG

TIME

PICKUP

SET

TING

—

Must

match

the

programmer

con

tinuous

ampere

setting

1000

500

250

1.00

NOTRIP

0.50

800

400

200

1.30

TRIP

0.65

TEST

SELECTOR

The

sensor

amp

rating

shown

the

face

the

programmer

being

tested

TEST

CURRENT

Preset

the

TRIP

test

current

shown

Table

NOTE

Lower

test

limits

are

extended

below

the

published

pickup

tolerance

allow

for

Test

Set

accuracy

Reset

timer

and

RESET

button

Push

START

—

Allow

test

run

until

time

delay

Table

has

expired

Unit

should

NOT

trip

For

operation

multiply

timer

readings

1.2

NOTE

Upper

test

limits

exceed

the

published

pickup

tolerance

allow

for

Test

Set

accuracy

plus

nominal

dips

Test

Set

supply

voltage

During

testing

the

test

current

should

monitored

and

adjusted

necessary

PICKUP

Position

Test

Set

controls

—

Same

PICKUP

Step

except

test

results

not

conform

see

page

Courtesy of NationalSwitchgear.com

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

86158

LONG

TIME

DELAY

TEST

NOTE

These

values

must

below

the

short

time

and

instantaneous

pickup

set

tings

the

programmer

otherwise

pre

mature

trip

signal

will

received

from

those

functions

PURPOSE

Verify

that

the

characteristic

conforms

its

upper

and

lower

band

limits

This

test

requires

measurement

delay

times

three

different

values

test

current

Reset

timer

and

RESET

button

Push

START

Allow

test

run

until

trip

occurs

TIME

meter

reading

should

conform

Table

limits

For

operation

multiply

timer

readings

1.2

PROCEDURE

Position

Test

Set

controls

Repeat

the

above

test

the

other

two

test

values

This

step

verifies

the

linearity

the

characteristic

PROGRAMMER

LONG

TIME

PICKUP

SET

TING

—

Must

match

the

programmer

con

tinuous

ampere

setting

Repeat

the

test

the

other

phases

one

test

value

TEST

SELECTOR

TEST

CURRENT

From

Table

select

three

test

current

values

Preset

the

first

value

Repeat

the

above

test

series

the

other

delay

bands

TABLE

LONG

TIME

DELAY

VERSATRIP

MODEL

PROGRAMMERS

TEST

CURRENT

SENSOR

AMP

RATING

2000

TEST

LIMITS

TIME

SECONDS

INT

MAX

BAND

1600

LESS

MIN

VALUE

BAND

1.5

0.75

1.50

60.2

101.8

33.8

57.3

15.0

25.5

8.4

14.3

5.4

9.2

3.7

6.4

2.7

4.7

2.1

3.6

120.0

203.7

67.7

114.6

30.1

50.9

16.9

28.6

10.8

18.3

7.5

12.7

5.5

9.3

4.2

7.2

240.8

407.4

135.4

229.2

60.2

101.8

33.8

57.3

21.6

36.7

15.0

25.5

11.0

18.7

8.4

14.3

1.00

2.00

1.50

3.00

2.00

4.00

2.50

5.00

3.00

6.00

3.50

7.00

4.00

8.00

The

sensor

amp

rating

shown

the

face

the

programmer

being

tested

tReflecting

the

percent

Test

Set

accuracy

test

limits

are

extended

beyond

the

published

band

limits

the

time

current

curves

During

testing

the

test

current

should

monitored

and

readjusted

necessary

test

results

not

conform

see

page

Courtesy of NationalSwitchgear.com

86158

TESTING

VERSATRIP

MODEL

WITH

TEST

SET

CAT

TAK

TSI

SHORT

TIME

PICKUP

TEST

Push

START

The

unit

must

trip

less

than

one

second

indicated

the

timer

For

operation

multiply

timer

readings

1.2

PURPOSE

Verify

that

pickup

occurs

within

tolerance

This

requires

two

tests

any

desired

pickup

setting

—

one

for

pickup

the

upper

tolerance

limit

the

second

for

pickup

the

lower

tolerance

limit

ACTUAL

PICKUP

VALUE

(

desired

)

Starting

the

lower

tolerance

limit

(

Table

)

test

incremental

increases

test

current

until

trip

occurs

less

than

one

second

indicated

the

timer

Push

the

PRE

SET

CURRENT

button

read

the

actual

pickup

value

PROCEDURE

PICKUP

Programmer

settings

PICKUP

Programmer

settings

—

Same

PICKUP

Step

DELAY

BAND

desired

INST

PICKUP

—

Must

set

higher

than

the

pickup

setting

otherwise

the

unit

will

trip

first

INST

mode

Position

Test

Set

controls

—

Same

PICKUP

Step

except

Position

Test

Set

controls

TEST

CURRENT

—

Preset

the

lower

test

current

limit

from

Table

PROGRAMMER

LONG

TIME

PICKUP

SET

TING

—

Must

match

the

programmer

con

tinuous

ampere

setting

TEST

SELECTOR

TEST

CURRENT

current

limit

from

Table

Push

START

The

unit

must

not

trip

less

than

one

second

However

trip

may

occur

after

one

second

due

signal

from

the

element

For

operation

multiply

timer

readings

Preset

upper

test

1.2

Repeat

PICKUP

and

PICKUP

tests

for

least

one

setting

each

the

other

phases

Reset

timer

and

RESET

button

TABLE

SHORT

TIME

PICKUP

VERSATRIP

MODEL

PROGRAMMERS

TEST

CURRENT

SENSOR

AMPERE

RATING

1600

AOR

LESS

SENSOR

AMPERE

RATING

2000

PRO

GRAMMER

PICKUP

SETTING

LOWER

LIMIT

(

NOTRIP

)

UPPER

LIMIT

(

TRIP

)

LOWER

LIMIT

(

NOTRIP

)

UPPER

LIMIT

(

TRIP

)

LOWER

LIMIT

(

TRIP

)

UPPER

LIMIT

(

TRIP

)

LOWER

LIMIT

(

TRIP

)

UPPER

LIMIT

(

TRIP

)

1.65

1.70

1.30

1.27

0.63

0.82

0.85

0.65

1.5

1.69

2.20

2.27

1.10

1.75

1.13

0.84

0.87

2.11

2.83

2.75

1.37

2.18

1.05

1.42

1.09

2.5

3.30

2.54

2.61

3.40

1.27

1.65

1.30

1.70

4.40

4.54

3.39

2.20

3.49

1.69

1.74

2.27

4.24

5.50

5.67

4.36

2.11

2.75

2.83

2.18

6.59

5.08

5.23

6.80

2.54

3.30

3.40

2.61

5.92

7.69

7.93

2.96

3.85

6.11

3.97

3.05

9.07

6.78

8.79

3.38

4.40

6.98

3.49

4.53

The

sensor

ampere

rating

shown

the

face

the

programmer

being

tested

test

results

not

conform

see

page

Courtesy of NationalSwitchgear.com

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