GBC 930-115 Manual de usuario

Do not duplicate without written permission.

POLARIS II LAMINATOR

OPERATOR MANUAL

Part Number: 930-115 REV: - REV Date: 7-27-04

The information in this publication is provided for reference and is believed

to be accurate and complete. General Binding Corporation is not liable for errors

in this publication or for incidental or consequential damage in connection with

the furnishing or use of the information in this publication, including, but not

limited to, any implied warranty of fitness or merchantability for any particular use.

General Binding Corporation reserves the right to make changes to this

publication and to the products described in it without notice. All specifications

and information concerning products are subject to change without notice.

Reference in this publication to information or products protected by

Binding Corporation or others. General Binding Corporation assumes no liability

arising from infringements of patents or any other rights of third parties.

rights reserved. The information contained in this publication is proprietary and

may not be reproduced, stored, transmitted, or transferred, in whole or in part, in

any form without the prior and express written permission of General Binding

Corporation.

OperationsManual Polaris II

Table of contents

1.0 Safety

1.1Explanationofsymbols 1-1

1.2 General rules of safety 1-1

1.3 Labels 1-3

Figure1.3.1Safetylabelplacement 1-5

2.0 Warranty

2.0Warranty 2.1

3.0 Specifications

3.1 Film and sheet size 3-1

3.2Functions 3-1

3.3Weight 3-1

3.4Dimensions 3-1

3.5Electricalrequirements 3-1

3.6 Recomended work space 3-1

Figure3.4.1Dimensions 3-2

4.0 Installation

4.1Pre-installation 4-1

4.2Settingupyourlaminator 4-2

Figure4.2.1Paper Guide 4-2

5.0 Operations

5.1Componentsonthelaminator 5-1

Figure5.1.1 PowerSwitch 5-1

Figure 5.1.2 Feed Table Details 5-1

Figure5.1.3 CatchTable 5-2

Figure5.1.4VacuumAdjustment 5-2

Figure5.1.5 AirandVacuumGauges 5-2

Figure5.1.6GuideWheels 5-2

Figure5.1.7HeatRollerandShield 5-3

Figure5.1.8Pull Roll 5-3

Figure5.1.9Paper Pin 5-4

Figure5.1.10FilmSupportArm 5-4

5.2Controlpanel 5-5

Figure5.2.1Controlpanel 5-6

5.3 Operator screens 5-7

5.4 Supplyshaft 5-9

5.5Separatorknife 5-9

5.6 Filmalignment 5-9

5.7 FilmTension 5-9

Figure5.7.1 Manual Tension Knob 5-10

OperationsManualPolaris II

6.0 Applications

6.1Filmloadingand threading 6-1

Figure6.1.1 SuctionCupControl 6-1

Figure6.1.2Suction Cups andPaperStack 6-1

Figure6.1.3Film Leader 6-2

6.2Helpfulhints 6-3

6.3Important pointstoremember 6-3

QuickSetup 6-5

ApplicationGuide 6-6

7.0 Maintenance and Troubleshooting

7.1Cabinetsandcover 7-1

7.2Clean the rollers 7-1

7.3 Misc Maintenance 7-2

7.4Troubleshooting 7-2

Figure7.3.1Troubleshootingguide 7-3

OperationsManual Polaris II

1.0 Safety

CAUTION:Donot attempttooperateyourPolaris

Laminatoruntilyoucompletelyreadandunderstand

thisOperationsManual.

Your safety, as well as the safety of others, is important to

General Binding Corporation. This section contains

important safety information which must be adhered to

while operating, cleaning and performing basic

maintenance in and around the machine.

1.1 Explanation of symbols

INFORMATION: [This symbol is used prior to,

during and/ or after a step. Following this symbol is

important information pertaining to current

subject.]

CAUTION:[Thissymbolisused prior to a step. The

information following this symbol is to inform you

of how to avoid harm to you and others around you}

WARNING: [This symbol is used prior to a step.

The information following this symbol is to inform

you of how to avoid a dangerous situation.]

ELECTRICALHAZARD:[Thissymbolisusedprior

to a step. The information following this symbol is

to prevent an electrical shock condition that may be

causedbyanoperatorsactionormachinefunction.]

1.2 General rules of safety

ELECTRICAL HAZARD: Do not operate the

laminatorifpowercordisdamagedorfrayed.You

can be severely shocked, electrocuted or cause a

fire.

WARNING: Do not operate this laminator if you

arenotphysically,psychologicallyoremotionallyfit.

Do not operate this machine until you have been

trainedandread thismanualin it’s entirety.

WARNING: Do not wear ties, loose fitting clothes

ordangling jewelrywhileoperating orservicingthe

laminator.Theseitemscanget caughtinthenipand

chokeyouoryoucan be crushed or burned.

WARNING: Never tamper with the safety devices

toincreasethe laminator’sproductioncapacity.In

theevent a safety device shouldfail, never attempt

to bypass it for operation. Consult a service

representativeimmediately.

OperationsManualPolaris II

WARNING: Never use this machine for any other

purposethanits intendeddesignand function.

CAUTION:Donotmakeanymodificationstothis

laminator. Unauthorized changes will void your

warrantyand maycauseextensive repairsorcreate

pooroutputquality.

WARNING:Donotattemptto repairor servicethe

laminator. Disconnect the plug from the power

receptacle and contact your local sales/ service

representative.

CAUTION:Onlyuse acceptablematerialsthrough

this laminator. Unacceptable materials may cause

damagetotherollersorcausepooroutputquality.

CAUTION:Alwaysobserveallwarninglabelsplaced

at various points on the laminator. If you do not

completely understand a label, contact your local

servicerepresentativeforfurther explanation.

CAUTION:Avoidcontactwiththeheatrollerduring

operationorshortlyafter power has beenremoved

fromthelaminator.

CAUTION:Whenmovingthelaminator,avoidquick

stops, excessive force and uneven floor surfaces.

INFORMATION: Always disconnect the power

plugfromthereceptacletowhichitisconnectedand

keepthepowersupplycordinyourpossessionwhen

movingthelaminator.

INFORMATION: Any concerns for safety or

operationshould bebroughttotheattentionofyour

localservicerepresentativeimmediately.

OperationsManual Polaris II

1.3 Labels

Safety warning labels are placed at various locations on

the laminator. Do not remove any of these labels. They

are placed for your safety as well as the safety of those

working around you.

Below are illustrations of the safety labels and a description

of their meanings.

Hot rollers

– The safety labels below mean that you could be burned

and your fingers and hands could be trapped and crushed

in the rollers. Jewelry and long hair could be caught in the

rollers and you could be pulled into them.

One of each label is placed on each side from the front

operating position just in front of the heat rollers nip.

Electrical hazard

– The safety label below means that you could be seriously

hurt or killed if you open the product and expose yourself

to hazardous voltage.

This label is located on the rear panel in the center of the

laminator just below the film supply shaft between the pull

rollers and decurling bar.

- The safety label below means that you should always

replace a fuse with the same size and type of fuse. This

will reduce the risk of fire.

This label is located on the side cover near the fuse panel

located on the rear of the machine.

Pinch point

– The safety label below means use extreme caution when

placing your hands in the proximity of the pull rollers nip.

You should never place your fingers or other items in this

area while the machine is running.

This label is located between the pull rollers and the

decurling bar center of the rollers.

OperationsManualPolaris II

– The safety label below means that you could be seriously

injured if you come in contact with the moving chain and

sprockets of the drive system.

This label is located near all drive sprockets on the machine.

Sharp knife

– The safety label below means that you could cut yourself

if you are not careful.

This label is located on the rear panel in the center of the

laminator just above the Electrical hazard safety label and

below the rear slitter.

Refer to Figure 1.3.1 Safety label placement for

illustration.

OperationsManual Polaris II

(1) Between pull rollers and decurling bar

(1) Center rear panel below film unwind.

(2) One on each side of the laminator

Located near Fuse Holder

Near all sprockets

Figure 1.3.1 Safety label placement

OperationsManualPolaris II

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