GASER S1500-P Manual de usuario

MEATBALL MAKING MACHINE

Mod. S1500-P

 
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INDEX 
INDUSTRIAS GASER ............................................................................................................... 3 
EC DECLARATION OF CONFORMITY ...................................................................................... 4 
HYGIENE CERTIFICATE........................................................................................................... 5 
INTRODUCTION....................................................................................................................... 6 
1 Safety.................................................................................................................................6 
2 Hygiene ..............................................................................................................................6
TECHNICAL SPECIFICATIONS................................................................................................. 7 
RECEIPT AND START-UP......................................................................................................... 8 
1 Receipt ...............................................................................................................................8
2 Start-up...............................................................................................................................8
CLEANING..............................................................................................................................11 
MAINTENANCE.......................................................................................................................13 
TROUBLESHOOTING..............................................................................................................14 
GENERAL DIAGRAM.............................................................................................................15 
1 Overview.........................................................................................................................15 
2 Complete meatball former unit..........................................................................................18 
3 Ram limit switch unit ........................................................................................................19 
4 Flexible meat entry tube unit.............................................................................................20 
5 Meatball former unit .........................................................................................................21 
6. Filter regulator with pressure gauge unit...........................................................................23 
PNEUMATIC DIAGRAM..........................................................................................................24 
WIRING DIAGRAM ................................................................................................................25 
 
 

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1. INDUSTRIAS GASER

Since its foundation in 1969, INDUSTRIAS GASER has specialised in manufacturing a range of

stainless-steel machinery for the meat industry.

Since 1985 we have constantly developed technology for GASER-brand hamburger-forming

machines, developing a distinctive system based on a SIMPLER, MORE EFFECTIVE AND MORE

ECONOMICAL TECHNIQUE.

In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and

not just in the hamburger sector.

We are aware that our work would be of no value without the trust of our existing clients and partners

or the interest shown by those who wish to join them.

We thank them all.

INDUSTRIAS GASER GASER EUROPA

Salt, Girona, SPAIN L’viv, UKRAINE

INDUSTRIAS GASER Ctra, Bescanó, 15, Pol. Torre Mirona 17190 Salt (Girona) - Spain

Tel. 34 972 23 65 72 | Fax 34 972 23 63 66 | Whatsapp: (34) 679 49 65 06

email: gaser@gaser.com

GASER EUROPA вул.Б.Лепкого,1 81160 смт.Щирець Пустомитівский р-н Львівська область

Украіна - Ukraine

Tel. 38 (03230) 67251/84

Fax 38 (03230) 67191

email: gasereuropa@gaser.com

For more information about the company and its products: www.gaser.com

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2. EC DECLARATION OF CONFORMITY

We declare under our responsibility that the following machine:

Brand: GASER

Model: S1500-P

Serial no.

Year of construction:

is in conformity with the following regulations

UNE-EN ISO 12100:2012

UNE-EN ISO 14120:2016

UNE-EN ISO 14121-1:2008

UNE-EN ISO 13849-1:2008/AC:2009

UNE-EN ISO 4414:2011

and is in conformity with the following directives

Machinery directive: 2006/42/CE

It is forbidden to make any change or modification to the machine without the prior written permission

of our technical department. Use of the machine in these conditions could cause accidents, in which

case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine.

Salt,

CARLOS GARGANTA SERRAMITJA

TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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3. HYGIENE CERTIFICATE

We declare the machine:

Brand: GASER

Model: S1500-P

Serial no.

Year of construction:

is in conformity with the following regulations

Regulation (EC) 1935/2004, materials and articles in contact with food, repealing Directives

80/590/EEC and 89/109/EEC.

This means that all of the types of steel and plastic from which the machine is constructed and which

are in contact with the meat comply with the hygiene rules and regulations in force.

* Plastic material: polyethylene terephthalate (PETP), white, density 1.37 g/cm3,

Manufactured in accordance with DIN 50014.

* Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088,

Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10%

Salt,

CARLOS GARGANTA SERRAMITJA

TECHNICAL DIRECTOR INDUSTRIAS GASER S.L.

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4. INTRODUCTION

Before using or handling the machine, you must read this manual carefully.

The instructions in this document are, whenever possible, accompanied by illustrations to help with

understanding of how to start, use and clean the machine.

This manual is subject to amendment.

4.1 Safety

It is forbidden to make any change or modification to the machine without the prior written permission

of our technical department. Use of the machine in these conditions could cause accidents, in which

case INDUSTRIAS GASER S.L. accepts no liability for improper use of the machine.

The machine has been designed for use with food products and must be used in the way described in

this manual. Any use other than the specified one will involve risk for the user and for the machine.

INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or

injury to third parties that this use might cause.

4.2 Hygiene

All of the materials used in the manufacture of the machine and which come into contact with food

comply with Regulation 1935/2004. Consequently, the machine has the CE mark.

It is not recommended to use detergents containing chlorine, any of its derivatives or any other product

that could damage the construction materials of the machine.

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5. TECHNICAL SPECIFICATIONS

1. Fits any sausage filler

2. Made from stainless steel

3. Tabletop machine (table optional)

4. Compressed air operation between 4 and 6 bar (kg/cm2)

5. Air consumption: 150 litres/minute

6. Maximum production 15 000 meatballs/hour (depending on type of mixture and the speed of the

sausage filler.

7. Weights of 7, 12, 15, 20, 25, 30 and 35 grams

8. Measurements of the machine 450 × 200 × 600 mm

9. Machine weight 25 kg

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6. RECEIPT AND START-UP

6.1 Receipt

When you receive the machine, you must first check that it is in perfect conditions, without any

damage, dents or knocks.

If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly.

6.2 Start-up

1. It is important that when it starts producing meatballs, the machine is completely clean to ensure it

works properly.

2. It must be connected to a compressed air network. Its normal operating pressure is 4 to 6 kg/cm2,

depending on how quickly you want it to operate.

3. The most appropriate mixtures are those that after being prepared or mixed are kept in the

conservation chamber for several hours at temperatures between 0 and 4 ºC.

4. These machines can be connected to any hydraulic piston sausage filler or any continuous

sausage filler.

5. The machine is connected to the sausage filler with a 30 mm diameter funnel connected to the

meat entry tube (Pos. 4, Overview)

Image 1, S1500-P with sausage filler

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6. If you want to change the weight of the meatballs, you must change the ball joint (Pos. 3. Meatball

former unit) and the ram (Pos. 2, Meatball former unit).

When making the change, displace the valve (Pos. 3. Overview) so that the protruding pivot and

the fixed part of the valve are in contact when the ram is in its most extended position. Fix the

valve at this point.

Image 2, Changing meatball weight

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7. The machine can be acquired with a table (RECOMMENDED OPTIONALACCESSORY).

Image 3. S1500-P

8. In case you don’t acquire GASER table, the machine will be sent with two standard feet (Pos. 40,

Overview). In order to work safely you must fix the machine to the table. Working with the machine

when it is not fixed to the table could be a risk for the worker and the machine. The machine could

be suddenly pushed from the filler out of the table and sent down to the floor.

9. Load the filler with the mixture to be used, packing it down slightly, to ensure that there are no

large air pockets in the mixture.

10.The filler lever is fixed; there should never be anyone pulling on this lever. The mixture exit velocity

is controlled using the regulator included on all fillers.

11.When starting the machine up, make sure that the cap nuts that hold the former in place and the

connecting nut (Pos. 13, Overview) are tightened. Also make sure the door is properly closed.

12.The machine is ready to start production.

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