Gardner Denver Welch 2580B-01 Manual de usuario

OWNER’S MANUAL

FOR DRY VACUUM PUMP

MODELS 2580B-01, 2580C-02, 2580B-50, 2580C-50,

2585C-02, 2585C-05, 2585C-50, 2585C-55 & 2585C-57

Warning

Not recommended for pumping acid, base or

organic vapors or gases.

Warning

Be sure to properly identify intake and discharge

before using pump. See section 2.5

Part No. 642830A 7/01/20

Printed in USA

INSTRUCTION

WARNING AND CAUTION

PLEASE READ BEFORE OPERATION

While reading your manual, please pay close attention to areas labeled:

WARNING AND CAUTION.

The description of each is found below.

WARNING

Warnings are given where failure to observe instruction could result

in injury or death to people.

CAUTION

Cautions are found where failure to observe the instruction could result

in damage to the equipment, associated equipment and process.

These units conﬁrm to the SI International system of units of measurement.

The following symbols (with recommendation of IEC1010 ) of warning will be found on the pump.

Caution - refer to accompanying documents

Caution - risk of electrical shock

Caution - hot surface

WARNING

Motor includes a self resetting thermal cutout and the pump could

restart without actuation under fault condition.

TABLE OF CONTENT

Section 01 - Installation

1.01 Unpacking

1.02 Pump Mounting

1.03 Pump Location / Environmental Conditions

1.04 Exhaust Provisions

1.05 Electric Power

1.06 Vacuum Connections

1.07 Vacuum Gauges

1.08 Vacuum Pump Oil

Section 02 - Pump Features & Principles of Operation

2.01 General Description

2.02 Principles of Vacuum Pump Operation

2.03 E!ects of Continued Pressure Reduction

2.04 Ultimate Pressure

2.05 Pump Mechanism Description

2.06 Intake Anti-Suckback Protection

2.07 Pump Lubrication

2.08 Exhaust Filter

2.09 Gas Ballast Valve

2.10 UNIBARBTM Intake Fitting

Section 03 - Speci!cations

3.01 Speci"cation Chart

Section 04 - Motor Power Speci!cations / Features

4.01 Motor Speci"cation Chart

4.02 Changing the Voltage Settings for

Global Motor Option on “A”-Models

4.03 Changing the Voltage Settings for

Global Motor Option on “C”-Models

4.04 Changing the Voltage Settings on “A”-Models

4.05 Other Electrical Con"gurations

4.06 Explosion Proof Pumps

Section 05 - Operation

5.01 Starting Procedure

5.02 High Pressure Operation

5.03 Shutdown Procedures

Section 06 - Speci!cations

6.10 Pump Speci"cation Chart

6.11 Pumping Speed Curves

6.12 Dimensional Drawing

6.17 Parts List and Exploded View for Pump Model 2580 & 2585

Section 07 - Speci!cations

7.20 Vacuum System for Vacuum Chamber, Glove Box, Annular Space & Transfer Line:

7.21 System Components

7.22 Vacuum System for Cell Harvesting

Warranty

Section 1: SAFETY INFORMATION

I.10 CAUTION: To prevent injury....

I.11 Never operate this product if it has a damaged cord or plug. If it is not working properly, has been

dropped, damaged or has fallen into water, please return the product to a Welch service center for

examination and repair.

I.12 Keep the cord away from the heated surfaces.

I.13 Never block any air openings or place it on a soft surface where the openings may be blocked.

The air openings are for ventilation of the motor inside the housing. Keep all air openings free of lint,

dirt and other foreign objects.

I.14 The PTFE pump is thermally protected and can automatically restart when the protector resets.

Always disconnect power source before servicing.

I.15 Wear safety glasses or goggles when operating this product.

I.16 Use only in well ventilated areas. The motor is fan cooled enclosed in a shell.

I.17 All electrical products generate heat. To avoid serious burns never touch unit during or immediately

after operation.

I.18 Be sure to properly identify intake and discharge before using pump. See Section II-5.

I.20 CAUTION: To reduce risk of electrical shock....

I.21 Do not disassemble. Disassembly or attempted repairs if accomplished incorrectly can create

electrical shock hazard. Refer servicing to qualiﬁed service agencies only:

Call (847) 676-8800 Ext. 1

I.22 Unit is supplied with a three pronged plug. Be sure to connect pump to a properly grounded

outlet only.

I.23 WARNING: To reduce risk of electricution…

I.24 Do not use this product in or near area where it can fall or be pulled into water or other liquids.

I.25 Do not reach for this product if it has fallen into liquid. Unplug immediately.

I.26 Never operate this product outdoors in the rain or in a wet area.

I.27 DANGER: To reduce risk of explosion or ﬁre…

I.28 Do not use this pump near explosive atmospheres or where aerosol (spray) products are being used.

I.29 Do not use this product near ﬂames.

WARNING

Do not operate the pumps in an atmosphere containing

flammable or explosive gases/vapors.

WARNING

Never block the exhaust port. If the exhaust is blocked, pressure

will build-up in the pump with the potential of the pump head

bursting and causing possible injury to personnel in the area.

WARNING

Failure to observe the above safety precautions could result

in severe bodily injury, including death in extreme cases.

Section 2: INSTALLATION

2.10 Introduction

This manual has been compiled not only for the care and maintenance of the Welch Dry Vacuum System

now in your possession, but as a helpful reference and guide to prevent many problems which can occur

if used improperly.

2.11 Unpacking

Carefully remove the Dry Vacuum System from the shipping carton. Preserve all paperwork for future

reference. If damage has occurred from shipment a claim must be ﬁled with the carrier immediately;

preserve the shipping carton for inspection by the carrier. If you are required to communicate with your

dealer or Welch Vacuum be sure to include your order numbers for quick identiﬁcation. Do not return

the system to the factory without ﬁrst calling for a returned goods number. Call (847) 676-8800

2.12 System Mounting

Rubber feet are attached to the pump. Rubber feet are excellent for applications involving a

semi-ﬂexible surface such as a bench top; they help to isolate noise and eliminate creeping.

2.13 System Location and Enviromental Condition

The Dry Vacuum System should be located preferably in a clean, dry and well ventilated area. Please

be sure not to block the ventilation ports located on the metal shell. The pump should be placed where

the surrounding temperature remains between 10°C and 40°C (50°F and 104°F). Always check to insure

the location chosen is protected from direct or indirect moisture contact. The pump should be located as

closely to its system in order to utilize it most eﬃciently. The pump is rated for indoor use only.

Maximum altitude 2000 meters. Operating temperature range 5°C to 40°C. Maximum relative humidity

of 80% for temp. up to 31°C decreasing to 50% at 40°C. Rated for ±10% of supply voltage.

Pollution Degree2, Installation Category II.

2.14 Inlet and Outlet Provisions

A inlet hose barb which accepts ¼” I.D. hose makes it easy to connect the system to your concentrator,

rotary evaporator or gel dryer. Since the vacuum system operates in the viscous ﬂow regime, the small

diameter of the hose will generate minimal conductance loss. For best results, Welch recommends the

length of the tubing between the pump and the apparatus be kept as short as possible. Hose clamps

should be used to hold the hose in place.

The hose barb in the outlet port of the pump accepts ¼” ID hose. A vent line can be attached to the

outlet hose barb which allows gases and vapors pumped through the pump to be piped to a fume hood.

Be sure to call Welch technical service prior to start-up at (847) 676-8800 if you have any questions.

WARNING

Don’t operate this pump in an atmosphere

containing flammable or explosive gases or vapors.

WARNING

The motor is thermally protected and will automatically

restart unexpectedly when the overload device resets.

WARNING

Never Block The Outer Port. If the outlet is blocked, pressure will

buildup in the pump which can lead to the pump head bursting

creating the potential of serious injury.

Remove plug from outer port.

2.20 Electrical Power

2.21 Power Source Review

Review the power source and the voltage rating on the units serial number tag to be sure they agree in

voltage, phase and frequency. Serious damage may occur to the system if it is connected to an improper

voltage. All Welch systems must be grounded. Grounding reduces the risk of electric shock in the event

of an electrical short circuit. The plug must be plugged into an outlet properly grounded. Consult your

local electrical codes if you have doubts.

2.22 Overload Protection

The motor manufacturer makes motor thermal overload protection availeble as an aid to minimize motor

failure. Overload protection is a standard feature on both 50/60Hz single-phase motors. The motors have

automatic overload protection. Automatic reset protection is designed to reset itself after a

predetermined cooling period. If the fault to the drive remains unaltered, the motor will cycle on and o!

until fault is corrected.

2.23 Identi!cation Symbols

2.24 Grounding Instructions

This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk

of electric shock by providing an escape wire for the electric current. This product is equipped with a

cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is

properly installed and grounded in accordance with all local codes and ordinances.

This adapter shown in Figure B and Figure C is not acceptable in Canada.

If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either ﬂat

blade terminal. The wire with insulation having an outer surface that is green with or without yellow

stripes is the grounding wire.

Check with a quali#ed electrician or serviceman if the grounding instructions are not completely

understood, or if in doubt as to whether the product is properly grounded. Do not modify the plug

provided; if it will not #t the outlet, have the proper outlet installed by a quali#ed electrician.

DANGER

Improper installation of the grounding plug

can result in a risk of electrical shock.

This product is for use on a nominal 120V circuit, and has a grounding plug that looks like the plug

illustrated in Sketch A in Figure #1. A temporary adapter, which looks like the adapter illustrated in

sketches Band C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a

properly grounded outlet is not available.

The temporary adapter should be used only until a properly grounded outlet (Sketch A) can be installed

by a qualiﬁed electrician. The green colored rigid ear, lug, etc. extending from the adapter must be

connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is

used, it must be held in place by a metal screw.

2.25 Extension Cords

If necessary to use an extension cord, use a 3-wire extension cord that has a 3-blade grounding plug,

and a 3-slot receptacle that will accept the plug on the product. Make certain your extension cord is

in good condition. Make certain your extension cord wire size is not less than 18 gauge for 25 feet, 16

gauge for 50 feet, and 14 gauge for 100 feet. An undersized cord will cause a drop in line voltage

resulting in loss of power and overheating. If in doubt, use the next heavier cord. The smaller the gauge

number, the heavier the cord.

2.26 Dial Vacuum Gauge

A dial vacuum gauge is incorporated in the vacuum system. The dial gauge is located in the top front

section of the system. The dial vacuum gauge is commonly used to indicate vacuum level when

operating in the rough vacuum range (0 to 29.9”Hg) Dial vacuum gauges give negative pressure - that is

pressure below atmospheric. The reference point for the gauges is atmospheric pressure. Please keep

in mind that atmospheric pressure tends to vary from day to day. As a result of this variability, a dial

vacuum gauge will indicate slightly diﬀerent maximum vacuum readings from day to day.

2.27 Vacuum Level Regulation

Vacuum level regulation is accomplished with an adjustable bleed valve. The adjustable bleed valve

allows close control of pressure in your apparatus. Pressure may be set between roughly atmospheric

pressure and the maximum vacuum obtainable (9 torr, 29.6 in Hg).

2.28 Vacuum Connections

All Dry Vacuum Pumps come with intake and discharge hose barbs which accept 3/8” ID rubber

pressure/vacuum hose. Hose clamps should be used to hold the hose in place. Since all six models

operate in the viscous ﬂow range, the small diameter of the hose will generate minimal conductance

loss. For best results, Welch recommends the length of the tubing between the pump and the chamber

be kept as small as possible.

2.29 Vacuum Gauges

Typical in the rough vacuum range, a dial vacuum gauge is used to measure pressure in mm, Hg or

inches of Hg. The dial vacuum gauge gives negative pressure – that is pressure below atmospheric.

The reference point for the vacuum gauge is atmospheric pressure.

Please keep in mind that atmospheric pressure tends to vary from day to day. As a result of variability,

the dial vacuum gauge will indicate slightly diﬀerent maximum vacuum readings from day to day.

2.30 Traps

2.31 The need for a Trap

The pumps will handle humid air. All wetted aluminum parts are treated for corrosion protection from

moisture. All other wetted parts are stainless steel. If there is a chance liquid may be drawn from the

process under evacuation, Welch recommends a liquid trap be placed between the process and the pump.

A simple liquid trap is a ﬁltering ﬂask.

When a heavy load of water vapor is evolved from the vacuum process, a cold trap is recommended to

help prevent damage to the pump mechanism. The cold trap, immersed in a suitable Dewar ﬂask, is

installed so that the water vapor may come in contact with the surfaces of the trap and condense.

Commonly used refrigerants are liquid nitrogen or dry ice and acetone or alcohol. Dry ice provides

suﬃcient cooling to freeze out most heavy water vapor loads. A variety of cold traps are available from

Welch.

The symptom of a high water vapor load is if you have droplets coming out of the exhaust port. If you

see droplets of water, Welch recommends you use a cold trap to capture the water before entering the

pump or dilute the water vapor stream by adding dry nitrogen to the gas ﬂow. Please call our customer

service department for additional information at (847) 676-8800 Ext. 1.

2.32 The care of a Trap

When using a cold trap the refrigerant should be maintained at a high level in the ﬂask to keep the trap

at a uniformly low temperature. If the trap is re-warmed it may allow re-evaporation of the

ondensate. The refrigerant add tube on the liquid nitrogen trap should not be obstructed as the

refrigerant boil-oﬀ can produce dangerously high pressures. If the trap becomes saturated it should be

disconnected from the system, drained and cleaned. An increase in pressure in the vacuum system will

normally indicate that the trap has become saturated. To clean the trap, remove the trap from the system

and allow the trap to warm up and rinse oﬀ the condensate with a suitable solvent in a fume hood.

Thoroughly clean and dry the trap before reinstalling into the system.

Section 3: OPERATION

3.10 Starting Procedures

3.11 Starting a Welch Dry Vacuum Pump

Before attaching the pump to a system it is well to familiarize yourself with the function and action of

the pressure vacuum pump that you have acquired. Review the power requirements as described in

Section 2.6. Welch recommends running the pump for a few minutes to warm up before use. The

warm-up improves the pump’s ability to handle humid air.

3.12 Cleanliness

Take every precaution to prevent foreign particulates from entering the pump. Particulates will damage

the pump’s performance. If you ﬁnd that particulates will come oﬀ the process during evacuation, a

particle trap in the foreline will work. A simple, inexpensive trap may be made by placing glass wool in

a glass or plastic tube. Screens must be inserted to hold the glass wool in place.

3.13 Leak Detection

The importance of eliminating all leaks in a vacuum system is obvious. The pump must remove this

added volume of leaked gas to maintain the desired vacuum. Leaks for these pumps can be located by

slightly pressuring the system and painting the suspected area with a thick soap solution. Escaping air

will produce soap bubbles.

3.14 Operating Pressure Range

Model 2581 Dry Vacuum Pumps are designed to be run from atmospheric to their maximum vacuum

level on the intake side. Consult the Speciﬁcation Table in the back of this manual for the ratings for

your speciﬁc model.

3.15 Shutdown Procedures

After use, Welch recommends the pump be run for about 2 minutes disconnected from the vacuum

process. The air pumped through the mechanism will purge out water vapor or droplets of water

condensate that may have formed on the inside of the pump. This purge of the pump mechanism helps

prevent corrosion.

Section 4: MAINTENANCE

Welch dry pressure\vacuum units are 100% oil-free. The pump employs a non-lube piston and cylinder.

No maintenance is necessary for the bearings. All bearings are sealed and permanently lubricated.

Lubrication should not be attempted. The units are built for continuous duty operation with the

quietness and durability of a diaphragm, but with piston pump performance.

WARNING

The Pump is not recommended for pumping acid, base or organic

vapors or gases. Serious damage to the pump will shorten the

pump’s service life.In addition, pumping flammable vapors or

gases can lead to serious safety hazard leading to fire or explosion.

Section 5: TROUBLESHOOTING

5.10 Vacuum Problems

Leakage, contamination and unusual outgassing are the general causes of problems with poor vacuum.

To operate at maximum eﬃciency a system must be thoroughly clean. If the system is completely clean

and free from leaks, and unwarranted vacuum problems still exist, the pump should be checked. A

simple criterion for the condition of the pump is the determination of its maximum vacuum capability.

This can be accomplished by blocking of the intake and reading the vacuum level on the gauge

(See Section 2.8).

5.11 Troubleshooting Guide

Poor

Pumping

Speed

Poor

Vacuum

Loud

Unit Possible Cause Corrective Action

X X X Damaged valves Replace ﬂapper valves

X X X Debris in valves Remove debris and check for valve damage

X X X Damaged gasket Replace gasket

X X X Loose head screw Tighten head screw

X X X Loose ﬁtting Tighten ﬁtting

X X X Restricted Muﬄer Clean/Replace Muﬄer

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