Gardner Denver Elmo Rietschle C Series Manual de usuario

C-Serie

C-Series

Klaue

Claw

Edition: 1.0 ·11.2017 ·BA 885-70-FU-EN

Original Operating Instructions

C-VLR 301 VSD

Vacuum pump

2|www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Table of contents

1 Foreword................................................................... 4

1.1 Principles ................................................................... 4

1.2 Target group ................................................................. 4

1.3 Supplier documentation and accompanying documents .............................. 4

1.4 Abbreviations ................................................................ 4

1.5 Directives, standards, laws ..................................................... 4

1.6 Symbols and meaning ......................................................... 5

1.7 Technical terms and meaning ................................................... 5

1.8 Copyright ................................................................... 5

2 Safety ..................................................................... 6

2.1 Warning instruction markings ................................................... 6

2.2 General..................................................................... 6

2.3 Designated use .............................................................. 7

2.4 Unacceptable operating modes.................................................. 7

2.5 Personal qualiﬁcations and training ............................................... 8

2.6 Safety-conscious work ........................................................ 8

2.7 Safety notes for the operator .................................................... 8

2.8 Safety instructions for installing, commissioning and maintenance ...................... 9

2.9 Guarantee conditions.......................................................... 9

3 Transport, storage and disposal................................................ 10

3.1 Transportation ............................................................... 10

3.1.1 Unpack and check the delivery condition .................................. 10

3.1.2 Lifting and transporting................................................. 10

3.2 Storage..................................................................... 11

3.2.1 Ambient conditions for storage .......................................... 11

3.3 Disposal .................................................................... 11

4 Set up and operation ......................................................... 12

4.1 Setup ...................................................................... 12

4.1.1 Data plate ........................................................... 14

4.2 Description.................................................................. 14

4.3 Areas of application ........................................................... 14

5 Installation ................................................................. 15

5.1 Preparing for installation ....................................................... 15

5.2 Installation .................................................................. 15

5.3 Connecting pipes............................................................. 16

5.4 Connecting the drive .......................................................... 17

6 Commissioning and decommissioning .......................................... 18

6.1 Commissioning .............................................................. 18

6.1.1 Checking the rotation direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.1.2 Post-run ............................................................ 19

6.2 Decommissioning/ storing ...................................................... 20

6.3 Re-commissioning ............................................................ 20

www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH |

Table of contents

7 Maintenance and repair....................................................... 21

7.1 Ensuring operational safety ..................................................... 21

7.2 Maintenance work ............................................................ 21

7.2.1 Changing the oil ...................................................... 22

7.2.2 Air ﬁltering........................................................... 23

7.2.3 Coupling ............................................................ 25

7.2.4 Integrated frequency converter .......................................... 26

7.3 Repair/ Service............................................................... 26

7.4 Spare parts.................................................................. 27

8 Malfunctions: Causes and elimination........................................... 28

9 Technical Data .............................................................. 29

4|www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Foreword

1 Foreword

1.1 Principles

These operating instructions:

• are a part of the following contact free running

claw vacuum pumps C-VLR 301 with frequency

converter (Fxxx).

• describe how to use them safely and properly in

all life phases.

• must be available where the equipment is used.

1.2 Target group

The target group for these instructions is technically

trained specialists.

1.3 Supplier documentation and accompanying documents

Document Contents No.

Supplier documentation

Operating Instructions C-VLR 301 (15) BA 885-70-FU

Declaration of Conformity C 0080

Declaration of harmlessness 7.7025.003.17

Connection diagram

(in the cover of the frequency converter) —

Spare parts‘ list Spare parts document E 885

Data sheet Technical data and graphs D 885-78

Info sheet Storage guidelines for lubricants I 100

Info sheet Storage guidelines for machines I 150

Manufacturer’s declaration EU Directive 2002/95/EG (RoHS) —

Operating Instructions Operating instructions for frequency converter 610.00260.40.00

1.4 Abbreviations

Fig. Figure

C-VLR vacuum pump

m3/h suction capacity

mbar (abs.) Final vacuum, operating vacuum

VSD Variable Speed Drive

1.5 Directives, standards, laws

See Conformity Declaration

www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH |

Foreword

1.6 Symbols and meaning

Symbol Explanation

Condition, pre-requisite

#### Instructions, action

a), b),... Instructions in several steps

Results

[-> 14] Cross reference with page number

Information, note

Safety symbol

Warns of potential risk of injury

Obey all the safety instructions with this symbol in order to avoid injury

and death.

1.7 Technical terms and meaning

Term Explanation

Machine Pump and motor combination ready to be connected

Motor Pump drive motor

Frequency converter Frequency inverter makes possible inﬁnitely variable of the speed

Vacuum pump Machine to create a vacuum

Claw Machine‘s design or active principle

Suction capacity Vacuum pump volume ﬂow related to the condition in the suction con-

nection

Final pressure (abs.) The maximum vacuum that a pump reaches when the suction opening is

closed. Given as absolute pressure.

Permanent vacuum The vacuum or the suction range at which the pump operates perma-

nently.

The permanent vacuum or intake pressure is ≥ than the ﬁnal vacuum

and < than the atmospheric pressure.

Noise emission The noise emitted at a speciﬁc loading given as a ﬁgure, sound pressure

level dB(A) as per EN ISO 3744.

1.8 Copyright

Passing on or copying this document, using and

providing information on its contents are prohibited

unless expressly permitted. Contraventions will lead

to claims for damages.

6|www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Safety

2 Safety

The manufacturer is not responsible for damage if

you do not follow all of this documentation.

2.1 Warning instruction markings

Warning Danger level Consequences if not obeyed

DANGER immediately imminent danger Death, severe bodily injury

WARNING possible imminent danger Death, severe bodily injury

CAUTION possible hazardous situation Slight bodily injury

NOTICE possible hazardous situation Material damage

2.2 General

These operating instructions contain basic instruc-

tions for installation, commissioning, maintenance

and inspection work which must be obeyed to en-

sure the safe operation of the machine and prevent

physical and material damage.

The safety instructions in all sections must be taken

into consideration.

The operating instructions must be read by the

responsible technical personnel/ operator before

installing and commissioning and must be fully un-

derstood. The contents of the operating instructions

must always be available on site for the technical

personnel / operator. Instructions ﬁxed directly onto

the machine must be obeyed and must always re-

main legible. This applies for example to:

• Symbols for connections

• Data and motor data plate

• Instruction and warning plates

The operator is responsible for observing local regu-

lations.

www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH |

Safety

2.3 Designated use

The machine must only be operated in such areas

as are described in the operating instructions:

• only operate the machine in a technically perfect

condition

• do not operate the machine when it is only par-

tially assembled

• the machine must only be operated at an ambi-

ent temperature and suction temperature of

between 5 and 40°C. Please contact us for

temperatures outside this range.

• the machine may convey, compress or extract

the following media:

• all non-explosive, non-inﬂammable, non-ag-

gressive and non-poisonous dry gases and

gas air mixtures

• the machine must only be operated at speed-

and frequency range according to the data plate

(Fig. 2/N1)

2.4 Unacceptable operating modes

• extracting, conveying and compressing explo-

sive, inﬂammable, aggressive or poisonous me-

dia, e.g. dust as per ATEX zone 20-22, solvents

as well as gaseous oxygen and other oxidants,

water vapour, liquids or solid materials

• must not be operated in rooms that are at risk

of explosion and in Zone 22 dusty atmospheres

that are at risk of explosion

• using the machine in non-commercial plants if

the necessary precautions and protective meas-

ures have not been taken in the plant

• installing in environments that are at risk of ex-

plosions

• using the machine in areas with ionising radia-

tion

• modiﬁcations to the machine, default settings of

the frequency converter and accessories

8|www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Safety

2.5 Personal qualiﬁcations and training

• Ensure that people entrusted with working on

the machine have read and understood these

operating instructions before starting work,

particularly the safety instructions for installation,

commissioning, maintenance and inspection

work.

• Manage the responsibilities, competence and

monitoring of staff

• all work must only be carried out be technical

specialists:

• Installation, commissioning, maintenance

and inspection work

• Working with electricity

• personnel being trained to work on the ma-

chine must be supervised by technical special-

ists only

2.6 Safety-conscious work

The following safety regulations apply in addition

to the safety instructions and intended use listed in

these instructions:

• Accident prevention regulations, safety and op-

erating regulations

• the standards and laws in force

2.7 Safety notes for the operator

• hot parts of the machine must not be accessible

during operation or must be ﬁtted with a guard

• People must not be endangered by the free

extraction or discharge of pumped media

• Risks arising from electrical energy must be

eliminated.

• The machine must not be in touch with inﬂam-

mable substances.

Danger of ﬁre by hot surfaces, discharge of

pumped media or cooling air

www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH |

Safety

2.8 Safety instructions for installing, commissioning and maintenance

• The operator will ensure that any installation,

commissioning and maintenance work is car-

ried out by authorised, qualiﬁed specialists who

have gained sufﬁcient information by an in-depth

study of the operating instructions.

• Only work on the machine when it is idle and

cannot be switched on again

• Ensure that you follow the procedure for decom-

missioning the machine described in the operat-

ing instructions.

• Fit or start up safety and protective devices

again immediately after ﬁnishing work.

• Conversion work or modiﬁcations to the ma-

chine are only permissible with the manufactur-

er’s consent.

• Only use original parts or parts approved by the

manufacturer. The use of other parts may invali-

date liability for any consequences arising.

• Keep unauthorised people away from the ma-

chine

2.9 Guarantee conditions

The manufacturer’s guarantee or warranty will no

longer apply in the following cases:

• Improper use

• Not complying with these instructions as well as

operating Instructions frequency converter

• Operation by insufﬁciently qualiﬁed staff

• Using spare parts that have not been approved

by Gardner Denver Schopfheim GmbH

• Unauthorised modiﬁcations to the machine or

the accessories supplied by Gardner Denver

Schopfheim GmbH

10 |www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Transport, storage and disposal

Fig. 1 Lifting and transporting

1Eyebolt

2Transport shackle

3Fixing screw

3 12

3 Transport, storage and disposal

3.1 Transportation

3.1.1 Unpack and check the delivery condition

a) Unpack the machine on receipt and check for

transport damage.

b) Notify the manufacturer of transport damage im-

mediately.

c) Dispose of the packaging in accordance with the

local regulations in force.

3.1.2 Lifting and transporting

WARNING

Death or limbs crushed as a result of the items

being transported falling or tipping over

Remember the centre of gravity when transport-

ing with a forklift truck or platform lift truck.

When transporting with the lifting device remem-

ber:

a) Select the lifting device suitable for the total

weight to be transported.

b) Ensure that the machine cannot tip and fall.

c) Do not stop under a suspended load.

d) Put the goods to be conveyed on a horizontal

base.

Lifting device/ Transporting with a crane

WARNING

Bodily injury resulting from improper operation

a) Loads crosswise to the ring level are not per-

mitted.

b) Avoid impact stress.

a) Tighten the eyebolt (Fig. 1/1) and ﬁxing screw

(Fig. 1/3) on the transport shackle (Fig. 1/2)

ﬁrmly.

b) The machine must be suspended on the eye-

bolt and the transport shackle using the lifting

device.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Bomba de agua de Gardner Denver

Gardner Denver

Gardner Denver Welch WOB-L 2522C-02 Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle C-VLR 60 Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle V-VTE Series Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle C-VLR 401 VSD Manual de usuario

Gardner Denver

Gardner Denver STP 125 Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle V-VWZ Series Guía de solución de problemas

Gardner Denver

Gardner Denver Elmo Rietschle V-VC 202 Manual de usuario

Gardner Denver

Gardner Denver PZG - 7" Manual de servicio

Gardner Denver

Gardner Denver Oberdorfer Pumps 406M-04 Manual

Gardner Denver

Gardner Denver OBERDORFER PUMPS Chemsteel R1 Series Manual

Gardner Denver

Gardner Denver WELCH CRVpro Series Manual de usuario

Gardner Denver

Gardner Denver THOMAS PICOLINO VTE 3 Manual de usuario

Gardner Denver

Gardner Denver RFL Series Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle C-VLR 301 Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle V-KTR 100 Manual de usuario

Gardner Denver

Gardner Denver Wittig RFW 150 DV Manual de servicio

Gardner Denver

Gardner Denver Welch DryFast 2014 Manual de usuario

Gardner Denver

Gardner Denver GD-2250T Manual de servicio

Gardner Denver

Gardner Denver Welch 2090W-01 Manual de usuario

Gardner Denver

Gardner Denver WELCH MPC 301 Zp Ex Manual de usuario

Gardner Denver

Gardner Denver Welch Chemstar Dry 2070 Manual de usuario

Gardner Denver

Gardner Denver Welch WOB-L 2511C-02 Manual de usuario

Gardner Denver

Gardner Denver WELCH DUOSEAL 1397C-46 Manual de usuario

Gardner Denver

Gardner Denver Elmo Rietschle twister S Series Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario