Friendess FSCUT1000S Manual de usuario
FSCUT1000S Laser Cutting
Control System
User Manual
Shanghai Friendess Electronic Technology Corporation.，Ltd.
www.fscut.com
Ver 1.1
FSCUT1000S Laser Cutting Control System User Manual
2
Thank you for choosing our products!
This manual gives a detailed introduction to the usage of
FSCUT1000S laser cutting controller, including technical features,
installation instructions, etc. For CypOne laser cutting software
operation, please refer to the Help documentation in the software.
Other matters you can contact us directly.
Operating personnel should read the manual in detail which will
be helpful for a better usage of the product.
Due to continuous updating of product functions, the products
you receive may differ from the statement in this manual in some
respects. We apologize for any inconvenience may cause.
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FSCUT1000S Laser Cutting Control System User Manual
Contents
第一章 Product introduction..............................................................................................................6
1.1 Brief introduction................................................................................................................6
1.2 System Connection Diagram.............................................................................................. 6
1.3 Technical Reference............................................................................................................8
1.4 Control Card Installation.................................................................................................... 8
1.4.1 Install Steps................................................................................................................8
1.4.2 Troubleshooting......................................................................................................... 9
第二章 Wiring instructions..............................................................................................................11
2.1 Interface description..........................................................................................................11
2.1.1 Interface layout........................................................................................................ 11
2.1.2 Power interface specification...................................................................................11
2.1.3 Servo control port.................................................................................................... 12
2.1.4 Limit signal.............................................................................................................. 35
2.1.5 General input port.................................................................................................... 36
2.1.6 General output port.................................................................................................. 36
2.1.7 Analog output...........................................................................................................37
2.1.8 PWM output.............................................................................................................37
2.2 Wiring diagram................................................................................................................. 38
2.3 Laser wiring diagram........................................................................................................39
2.3.1 Max Laser Wiring Diagram.....................................................................................39
2.3.2 Maxs Series Wiring Diagram...................................................................................40
2.3.3 IPG-YLR series wiring diagram..............................................................................41
2.3.4 Raycus Fiber Laser wiring diagram.........................................................................42
2.3.5 Valley Nuo Laser Wiring Diagram.......................................................................... 42
2.4 Wiring precautions............................................................................................................43
2.4.1 Specification for cable layout..................................................................................43
2.4.2 Specification for machine tool wiring..................................................................... 46
2.4.3 Product assembly requirements...............................................................................48
第三章 Platform configuration t......................................................................................................50
3.1 Installation.........................................................................................................................50
3.2 Password........................................................................................................................... 50
3.3 User interface....................................................................................................................51
3.4 Machine mechanism config..............................................................................................52
3.5 Return origin configuration.............................................................................................. 53
3.6 Laser configuration........................................................................................................... 54
3.6.1 Max Laser Configuration.........................................................................................54
3.6.2 Mars Laser Configuration........................................................................................54
3.6.3 IPG Laser configuration.......................................................................................... 55
3.6.4 Raycus Laser configuration.....................................................................................55
3.6.5 Valley Nuo Laser Configuration..............................................................................56
3.6.6 Other laser configuration......................................................................................... 56
3.7 Gas configuration..............................................................................................................57
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3.8 Focus control.....................................................................................................................58
3.9 Alarm setting.....................................................................................................................59
3.9.1 Warning....................................................................................................................59
3.9.2 Emergency stop button:........................................................................................... 59
3.9.3 Custom alarm:..........................................................................................................59
3.10 General input port............................................................................................................. 60
3.11 General output port........................................................................................................... 61
3.11.1 Output port:............................................................................................................61
3.11.2 Auto lubricate.........................................................................................................61
3.11.3 Custom output........................................................................................................61
3.11.4 Regional output......................................................................................................62
3.12 BCS100 height controller................................................................................................. 62
3.12.1 Velocity parameter................................................................................................. 63
3.12.2 Cutting technique...................................................................................................63
3.12.3 Reset Parameter..................................................................................................... 64
3.12.4 Alarm setting..........................................................................................................64
3.12.5 Mechanic Parameter.............................................................................................. 64
第四章 Machine debug and tuning..................................................................................................66
4.1 Input and output signal test...............................................................................................66
4.2 Calculate inertia ratio and machine performance features............................................... 67
4.3 Servo gain adjustment.......................................................................................................68
4.3.1 Basic Requirements................................................................................................. 68
4.3.2 Panasonic Servo Gain Adjustment.......................................................................... 68
4.3.3 Yaskawa Servo Gain Adjustment.............................................................................68
4.3.4 Delta Servo adjustment............................................................................................69
4.4 Motion control parameter adjustment...............................................................................69
4.4.1 Motion Control Parameter....................................................................................... 69
4.4.2 Adjust cutting acceleration...................................................................................... 70
4.4.3 Adjust running acceleration.....................................................................................70
4.4.4 Adjust work frequency.............................................................................................70
4.4.5 Curve precision and corner precision......................................................................71
第五章 FAQ.....................................................................................................................................72
5.1 System alarm and analysis................................................................................................72
5.1.1 Z axis limit enabled..................................................................................................72
5.1.2 Out of Z range..........................................................................................................72
5.1.3 Z- limit signal is valid..............................................................................................72
5.1.4 Z+ limit signal is valid.............................................................................................72
5.1.5 Servo alarm.............................................................................................................. 72
5.1.6 Encoder abnormally moving....................................................................................72
5.1.7 Encoder has no response..........................................................................................73
5.1.8 Position deviation is too large..................................................................................73
5.1.9 Capacitance is 0....................................................................................................... 73
5.1.10 Local capacitance decrease....................................................................................73
5.1.11 Capacitance abnormally became larger.................................................................74
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FSCUT1000S Laser Cutting Control System User Manual
5.1.12 Following deviation is too large............................................................................ 74
5.1.13 Use period has expired...........................................................................................74
5.1.14 Move close to board...............................................................................................74
5.1.15 Network Alarm...................................................................................................... 74
5.2 Analysis of common problems......................................................................................... 75
5.2.1 There is obvious shaking and mechanical impact when Z axis in following
movement..................................................................................................................75
5.2.2 Collision in following mode....................................................................................75
5.2.3 Following distance different with the actual setting............................................... 76
5.2.4 Lifting height not right.............................................................................................76
5.2.5 Upgrade prompt "Check error, ARM upgrade failed".............................................76
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第一章 Product introduction
1.1 Brief introduction
FSCUT1000S is an open loop laser cutting control system of high
performance developed by Shanghai Friendess Company. It is widely used in the
field of metal and non-metal laser cutting area which has gained widespread
popularity among the vast number of customers.
Please read through this manual carefully before operation.
FSCUT1000S Laser Cutting System contains the following accessories:
Item
Model
Qty.
Standard
Optional
Motion control card
BMC1603
1
√
I/O terminal board
BCL4562
1
√
Preamplifier
BCL_AMP
1
√
Handheld operator
WKB V6
1
√
62-pin cable
C62-2(2m)
1
√
C62-5(5m)
√
C62-10(10m)
√
Servo cable (one end
not welded)
C15-1.5(1.5m)
4
√
C15-2.5(2.5m)
√
C15-4(4m)
√
Radio frequency cable
SPC-140(140mm)
2
√
SPC-180(180mm)
√
Aviation plug cable
HC-15(15m)
1
√
HC-5(5m)
√
HC-20(20m)
√
Network cable
LAN-3X(3m)
1
√
LAN-7X(7m)
√
LAN-17X(17m)
√
1.2 System Connection Diagram
BMC1603 card uses PCI interface. Dimension: 213mm*112mm. Motion control
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FSCUT1000S Laser Cutting Control System User Manual
card BMC1603 connected with IO terminal board BCL4562 by a C62-2 cable;
Wiring diagram shown below:
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1.3 Technical Reference
Motion
Control
Motor
Control
Signal
3 servo axis ports with high frequency pulse output of
2MHz, 1 servo axis with analog output
3 servo axis ports with encoder feedback channel,
quadruple frequency can reach to 8MHz
Positive& negative limit and servo alarm signal input for
each axis
Servo enable function
Motion
Control
Performance
Control cycle 1ms
S-type acceleration and deceleration
Velocity look-ahead strategy, intelligent speed control at
turning point
Local curvature analysis and speed limitation at small
curves.
Smoothing process at small graphics
Laser Control Signal
1 PWM signal, DIP switch 24V and 5V for option
2 DA 0-10V analog signal
I/O Function
6 general inputs
8 general relay outputs
Work Environment
Temperature:0-60 degrees Celsius
Humidity:10%~90% (no condensation)
Power Supply
Requirements
24V，2A
1.4 Control Card Installation
1.4.1 Install Steps
Please wear anti-static gloves to prevent possible electrostatic
damage to the motion control card.
(1) Turn off computer, insert the control card into PCI slot, and fix the control card
with screw;
(2) After start up computer, "Find New Hardware Wizard" pops out and click
"Cancel" button, as shown below. If this dialog box does not appear, indicating
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FSCUT1000S Laser Cutting Control System User Manual
that the card is not inserted properly, please repeat the first step.
(3) Install CypOne software. BMC1603 card driver and dongle driver will be installed
automatically in CypOne installation.
(4) Turn off antivirus software during installation to prevent CypOne identified as
virus and installation failed. Pass all pop-out windows during installation.
(5) Open device manager to confirm installation succeed. If the following image
appears means installation succeed.
1.4.2 Troubleshooting
（1）If "Find New Hardware" dialog box does not pop out after start up computer
or control card does not shown in device manager, indicating that the control
card is not inserted properly. Please replace the PCI slot or computer, insert the
control card and reinstall software.
（2）If the device has a yellow exclamation mark, double-click
to open its attributes page, and select "Detail
Information" as shown below:
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（3）If the first half of the "hardware ID" shows:" "means
computer recognize the card properly, software installation might fail. Please
re-install CypOne software. If it still fails, please contact our technicians.
（4）The first half of the "Hardware ID" does not shown as:" ",
indicating that the computer failed to recognize the control card. Shut down
computer and replace PCI slot, insert control card and reinstall the software.
（5）If step (4) still fails, the control card might be damaged please contact our
technicians.
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