freightliner MT45 2019 Manual de usuario
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2019 Amazon P80 Package Delivery Vehicle
Contents
CONTENTS 3
BODY TIE/DOWNS 4
DOORS
Side Doors Adjustments & Lubrication 5-9
Bulkhead Door Adjustments & Lubrication 10
Rear Door Adjustments & Lubrication 11-21
GAS SPRING 22
HEATER
Motor, Fan & Plenum 23
Troubleshooting 24-37
HOOD 38
LAMPS 39
BODY PANEL REPLACEMENTAND RIVETS 40
WINDSHIELD
Windshield Removal and Installation 41
WINDSHIELD WIPERS & MOTOR 42-43
360 CAMERA SYSTEMS 44-56
KEY-LESS ENTRY SYSTEM 57-58
ELECTRICAL WIRING DIAGRAMS 59-89
Caution:
Before beginning maintenance, park vehicle on level ground, apply parking brake, turn
all power off and secure keys/fobs. Read all instructions before starting maintenance.
Always maintain rm footing and control of tools. Follow your Company Safety policies
including LOTO (Lock out Tag out), PPE (Personal Protective Equipment) and any
other safety policies that apply.
4Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Body Tie/Downs
Tie/Down Check:
The oor of the truck is fastened to bolsters that extend the length of the
oor.
The lower anges of the bolsters are mounted to the chassis frame rails.
Both sets of fasteners are torqued to specications.
All cab and body tie/downs should be checked after 3 months and annual-
ly.
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2019 Amazon P80 Package Delivery Vehicle
Side Door
Side Door
For smooth operation the locking mechanism should be oiled every 3 months or as
needed.
Grease should also be added at the contact points of locking mechanism arm and strik-
er. (At opened and closed positions.)
Lubricate latch internal mechanism.
Grease on the latch contact points.
6Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Side Door Removal:
1. Remove the anti rattle clips.
2. Remove the 4 fasteners and the door handles (inner and outer).
3. Using a socket wrench, remove the bolts fastening the door and hanger assembly.
4. To simplify door removal, remove the grab handle located forward of the door.
*Fold side view mirror back.
5. Holding the top of the door in position, pull out on the bottom front corner of the
door until it clears the body of the truck. Then tilt the top of the door down and out
and remove the door.
6. The upper track is mounted to the header channel. Remove the nuts, and the
track.
Reinstall by reversing the removal sequence.
Weather Seal Removal:
1. The forward and rear weather seals are installed simply by sliding into a mated
part. To remove simply pull straight out from the top of the door or door frame.
Install by feeding into the mated part and sliding into place.
Handle Mechanism Removal:
1. To remove the door handles simply remove the 4 mounting screws. Pay special
attention to spacer locations. You can then remove the inside and outside handles.
Remember when installing the handles, position of the spacers identical to the
way they were at removal.
Wear Strip (Lower) Removal:
1. Remove side door.
2. Remove existing rivets.
3. Replace wear strip and rivet in place.
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2019 Amazon P80 Package Delivery Vehicle
Side Door Installation:
1. Tilt the top of the door in place rst. Now position the bottom of the door into the
lower door track, which is in position but not fastened down.
2. Put 1/8” shims between the lower door track and the wear strip.
3. Mount door to the hanger assembly.
4. Install door handles. See page 6.
5. Mount grab handle forward of door. *Return mirror to previous position.
6. For proper door adjustment see page 8.
Door Track and Hanger Plate removal without door removal.
1. Remove access cover located on upper rear corner of the door pocket.
2. Remove the the door hanger nuts and bolts, slide the door hanger plate to the rear
of the door pocket and remove.
3. Remove the door track nuts, lower the track away from the header channel and
slide towards the rear and out throught the access area.
4. Re-install in reverse order and follow the door installation, steps 2 and 3, and ad-
justment steps.
8Genuine OEM Parts 1.800.233.4823 www.morganolsonparts.com
Side Door Adjustment:
1. Loosen all nuts on the top of the slotted upper door track.
2. With the door closed and engaged in the forward strike, adjust the upper track for
uniform lateral placement of the door in the forward post seal. Snug the forward
bolt of the upper door track.
3. With the door open and engaged in the rear strike, the rear portion of the upper
track can be adjusted laterally to ensure proper alignment with the rear striker.
4. When the door is positioned, tighten a few of the fasteners in the upper track. Op-
erate the sliding door to ensure that it slides and latches properly.
5. When the door is operating properly, tighten all the remaining fasteners in the up-
per door tracks.
6. Replace any broken studs with .25 - 20x1.00 truss head screw.
7. Adjust Anti-Rattle Clips as needed to reduce door vibration.
8. See illustration on the following page.
Door Latch Adjustment:
1. The door latches (strikers) and the mounting brackets provide for adjustment in a
variety of directions.
2. Once the door has been adjusted to slide smoothly, then adjust the strikers for
proper latch operation.
3. Adjust the strikers side to side to center the catch; Adjust up and down until the
catch is almost bottomed out; Adjust forward and aft to control the amount of com-
pression on the rubber door seal.
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2019 Amazon P80 Package Delivery Vehicle
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