Franklin Electric SUBDRIVE CONNECT PLUS Manual de usuario

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SUBDRIVE CONNECT PLUS

Owner's Manual

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Franklin Electric

Technical Publications

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TABLE OF CONTENTS

PRODUCT INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

Frame 2 Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

Frame 3 Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

UNPACKING AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Transportation and Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Unpacking- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

What’s in the Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

INSTALLATION PLANNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Planning Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

INSTALLATION AND SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Installation Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Standard Submersible Constant Pressure System - - - - - - - - - - - - - - - - - - - - - - 11

Typical Surface Pressure Boosting Application- - - - - - - - - - - - - - - - - - - - - - - - 12

Minimum Pressure Tank and Supply Pipe Sizing - - - - - - - - - - - - - - - - - - - - - - - 13

PHYSICAL INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Environmental Requirements- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Special Considerations for Outdoor Use- - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Mounting the Drive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Drive Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

Frame 2 and Frame 3 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

ELECTRICAL INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

Wiring Guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

Cable Routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

Branch Circuit Protection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

Terminal Block Wire Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

Input Wire Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

Output (Motor) Wire Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

Conduit Locations and Sizing- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

High Voltage Wiring Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

Incoming Power Supply - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

Ground Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

Power Circuit and Motor Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

Control Circuit Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22

DRIVE CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

DIP Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

Basic Setup (DIP SW1 – Position 1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23

Carrier Frequency Switch (DIP SW1 – Position 2) - - - - - - - - - - - - - - - - - - - - - -23

Pipe Fill Switch (DIP SW1 – Position 3) - - - - - - - - - - - - - - - - - - - - - - - - - - -23

Analog Output Selection (DIP SW1 – Position 4)- - - - - - - - - - - - - - - - - - - - - - -23

Bump Mode Configuration (DIP SW1 – Position 5) - - - - - - - - - - - - - - - - - - - - - 24

Broken Pipe Protection (DIP SW1 – Position 6) - - - - - - - - - - - - - - - - - - - - - - 24

Menu Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25

Menu Navigation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

Special Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27

OPERATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

Hand/Auto Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

System Status - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

Fault Detected - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

Protection Features- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Moisture Sensor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Over Temperature Foldback- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Motor Slow Start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Motor Overload Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Broken Pipe Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

Underload Protection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30

COMMUNICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

FE Connect Mobile Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

Setup Bluetooth Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

Using the Mobile App- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

ADVANCED APPLICATION OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

MultiDrive Feature (mobile app only) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

Methods of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

VFD Role Definitions for MultiDrive Operation - - - - - - - - - - - - - - - - - - - - - - - 33

Sequence Assignment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

Fault Handling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

Installation and Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35

MultiDrive Parameter Programming - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36

MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Programming Defaults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

System Diagnostics Fault History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

Diagnostic Fault Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41

Symptom Based Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45

Periodic Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

Battery Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

Airflow Channel Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

Fan Replacement- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49

Firmware Update Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50

Fault Log Download - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50

SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51

Common Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51

Applicable Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51

Accessories- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52

STANDARD LIMITED WARRANTY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

SAFETY INSTRUCTIONS

Hazard Messages

This manual includes safety precautions and other important

information in the following formats:

IMPORTANT: Identifies information that controls correct assem-

bly and operation of the product.

NOTE: Identifies helpful or clarifying information.

This symbol alerts the user to the presence of dangerous

voltage inside the product that might cause harm or elec-

trical shock.

This symbol alerts the user to the presence of hot sur-

faces that might cause fire or personal injury.

Before Getting Started

This equipment should be installed and serviced by technically

qualified personnel who are familiar with the correct selection

and use of appropriate tools, equipment, and procedures. Failure

to comply with national and local electrical and plumbing codes

and within Franklin Electric recommendations may result in elec-

trical shock or fire hazard, unsatisfactory performance, or equip-

ment failure.

Read and follow instructions carefully to avoid injury and prop-

erty damage. Do not disassemble or repair unit unless described

in this manual.

Failure to follow installation or operation procedures and all

applicable codes may result in the following hazards:

Indicates an imminently hazardous situation

which, if not avoided, will result in death or

serious injury.

Indicates a potentially hazardous situation

which, if not avoided, could result in death or

serious injury.

Indicates a potentially hazardous situation

which, if not avoided, could result in minor or

moderate personal injury.

Indicates a potentially hazardous situation

which, if not avoided could result in damage to

equipment or other property.

High voltages capable of causing severe

injury or death by electrical shock are

present in this unit.

• To reduce risk of electrical shock, disconnect power before

working on or around the system. More than one discon-

nect switch may be required to de-energize the equipment

before servicing.

• Make sure the ground terminal is connected to the motor,

control enclosures, metal plumbing, and other metal near

the motor or cable using wire no smaller than motor cable

wires.

Risk of bodily injury, electric shock,

or property damage.

• This equipment must not be used by children or persons

with reduced physical, sensory or mental abilities, or lack-

ing in experience and expertise, unless supervised or

instructed. Children may not use the equipment, nor may

they play with the unit or in the immediate vicinity.

• Equipment can start automatically. Lockout-Tagout before

servicing equipment.

• This equipment produces high temperatures during nor-

mal operation. Use caution when contacting surfaces.

• Operation of this equipment requires detailed installation

and operation instructions provided in this manual for use

with this product. Read entire manual before starting

installation and operation. End User should receive and

retain manual for future use.

• Keep safety labels clean and in good condition.

SAFETY INSTRUCTIONS

Product Specific Precautions

High voltages capable of causing severe

injury or death by electrical shock are

present in this unit.

• To minimize risk of electrical shock, disconnect power

before working on or around the system.

• Serious or fatal electrical shock may result from failure to

connect the ground terminal to the motor, drive, metal

plumbing, or other metal near the motor or cable, using

wire no smaller than motor cable wires.

• Do not remove or install VFD cover for wiring, periodic

inspections, or adjustments while power is applied, or the

unit is in operation.

• Capacitors inside the drive can still hold lethal voltage

even after power has been disconnected—ALLOW 5 MIN-

UTES FOR DANGEROUS INTERNAL VOLTAGE TO DIS-

CHARGE BEFORE REMOVING COVER.

• Operate VFD and control devices with dry hands.

• Do not use VFD if power or motor cable is damaged.

• Do not apply power to a damaged VFD or to VFD with

missing parts.

• Perform wiring after VFD has been mounted. Otherwise,

electric shock or bodily injury can occur.

• Do not handle the VFD with wet hands or when standing

on a wet or damp surface, or in water.

Risk of damage to drive or other equipment.

• Install and wire VFD according to the instructions in this

manual.

• Take protective measures against ESD (Electrostatic Dis-

charge) before touching control boards during inspection,

installation or repair.

• This product is recommended for use with Franklin Electric

4-inch and 6-inch submersible motors or above-ground

centrifugal motors. Use of this unit with any other Franklin

Electric motor or with motors from other manufacturers

may result in damage to both motor and electronics.

• In applications where water delivery is critical, a replace-

ment pressure sensor and/or back-up system should be

readily available if the drive fails to operate as intended.

PRODUCT INFORMATION

Description

PRODUCT INFORMATION

Description

The Franklin Electric SubDrive Connect Plus product family includes variable frequency drives (VFD)

designed to control and protect three-phase motors. The drives provide enhanced pump performance for

commercial, agricultural, and irrigation water system applications.

When used with three-phase Franklin Electric motors, the SubDrive Connect Plus adjusts

motor and pump speeds to maintain constant water pressure, even as user demands

(water flow) change. Frame 2 models operate motors up to 20 HP, and Frame 3 models

operate motors up to 30 HP.

The SubDrive Connect Plus series provides the capability to operate a three-phase motor

with three-phase incoming power. The 230V models also provide the capability to operate

a three-phase motor with single-phase incoming power. Both single phase and three phase

input power models add efficiency and quiet performance to rural businesses and farming

operations.

Features

Configuration

• Compatible with three-phase submersible and surface pumps and motors

• Simple programming with LCD display menu-driven setup, DIP switches, and SubDrive

Connect Plus mobile app

• MultiDrive function for Lead/Lag pump operation via mobile app

• Works with small pressure tanks and existing larger tanks

Operation

• Easy-to-read LCD display for system status identification

• User-defined motor frequency range

• Control inputs such as Run/Stop, Hand/Auto, and Dual Set Point

• Run and alarm relays provide switching for external monitors or systems

• Advanced filtering to remove radio frequency interference

Protection

• Protection against short circuit, incorrect wiring, surges, underload, overload, drive overheat, under-

voltage, overvoltage, phase loss, phase imbalance, output open phase, overpressure, and sensor fault

• Slow-start and pipe fill features prevents water hammer and increases motor life

• Broken-pipe detection

• User-defined under-load sensitivity and off time

• Ground Fault Protection for motor output

• External inputs for Dual Pressure setpoints, Run/Stop, and Hand/Auto

• Moisture Sensor input stops pump when water is detected. Refer to “Accessories” on page 52 for order-

ing information for the Franklin Electric Moisture Sensor Kit.

• PT100/PT1000 input for motor temperature alarm and fault

Communication

• The SubDrive Connect Plus mobile app can be used to adjust advanced settings, monitor drive charac-

teristics, view settings changes and fault history, and update drive firmware.

PRODUCT INFORMATION

Applications

Frame 2 Models

Frame 3 Models

NOTE: Recommended for use on inverter duty rated motors (Centrifugal models). Follow motor manufac-

turer recommendations for cable lengths when using variable frequency drives.

Drive is suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes.

Model No. Volts Weight

lbs/kg Motor HP

3Φ Input Motor HP

1Φ Input Max

Output Amps Pump Type DV/DT

Filter

SDCP-SUB0723

230

47.8 /21.7 7.5 3 28 Submersible Yes

SDCP-SUB1023 48.3/21.9 10 5 37 Submersible Yes

SDCP-CEN0723 43.8/19.9 7.5 3 28 Centrifugal No

SDCP-CEN1023 44.2/20.0 10 5 37 Centrifugal No

SDCP-SUB1043

460

48.1/21.8 10 N/A 16 Submersible Yes

SDCP-SUB1543 48.5/22.0 15 N/A 24 Submersible Yes

SDCP-SUB2043 48.9/22.2 20 N/A 31 Submersible Yes

SDCP-CEN1043 44.0/20.0 10 N/A 16 Centrifugal No

SDCP-CEN1543 44.4/20.1 15 N/A 24 Centrifugal No

SDCP-CEN2043 44.8/20.3 20 N/A 31 Centrifugal No

Model No. Volts Weight

lbs/kg HP

3Φ Input HP

1Φ Input Max

Output Amps Pump Type DV/DT

Filter

SDCP-SUB1523 230 77.2/35.0 15 7.5 47 Submersible Yes

SDCP-CEN1523 71.2/32.3 15 7.5 47 Centrifugal No

SDCP-SUB2543

460

77.6/35.2 25 N/A 38 Submersible Yes

SDCP-SUB3043 78.0/35.4 30 N/A 46 Submersible Yes

SDCP-CEN2543 71.7/32.5 25 N/A 38 Centrifugal No

SDCP-CEN3043 72.1/32.7 30 N/A 46 Centrifugal No

UNPACKING AND INSPECTION

Transportation and Storage

UNPACKING AND INSPECTION

Transportation and Storage

The drive should be stored in the shipping carton or crate before installation.

Unpacking

1. Inspect exterior of package for shipping damage. If there is damage, notify the shipping agent and your

sales representative.

2. Make sure the part number and product ratings on the identification label are correct for the applica-

tion.

3. Remove drive from the box and check for damage.

4. Make sure the product ratings on the nameplate match the package label.

What’s in the Box

1. Variable Frequency Drive (VFD)

2. Pressure Transducer with Isolator

3. Transducer Cable

4. Screwdriver/Adjustment Tool

5. Strain Relief Fitting

6. Owner’s Manual

Risk of damage to drive or other equipment.

• Do not stack drive boxes more than three high (Frame 2) or two high (Frame 3) when palleting for

storage.

• Do not place heavy items on drive.

• Do not drop drive or subject it to hard impact.

• Dispose of drive properly as industrial equipment waste.

Risk of personal injury or damage to drive or other equipment.

• Use two persons when lifting the drive for transport or installation. If using lifting equipment, it must

be in good condition and rated for at least 5 times the weight of the drive.

Refer to “Applications” on page 8 for drive weight.

INSTALLATION PLANNING

Planning Considerations

INSTALLATION PLANNING

Planning Considerations

STEP 1

Plan System

Goals

Intended Function:

Constant Pressure Water Systems

Pressure Boosting

Install

Wiring

STEP 5

Conduit Rules:

Routing

Separation

High Voltage Connections:

Grounding

Inputs

Outputs

Control Circuits:

Feedback Inputs

Relay Outputs

Communications

STEP 3

Select

Control

Methods

Pressure Feedback Type:

Transducer

Pressure Sensor Switches

Hand/Auto

Run/Stop

Type of Communication:

Drive-to-drive

Control Input

FE Connect Mobile App

Install VFD

Hardware

STEP 4

Location:

Inside

Outside

Climate Control:

Temperature

Moisture

Distance to the Well:

Wire Sizes

Filtering Requirements

Drive Size:

Clearance

Drilling

Program

Parameters

STEP 6 Basic Programming:

Application

Motor Ratings

Setpoints

I/O Setup:

Input Functions

Output Functions

Other Available Options:

Enable Features

STEP 2

Identify

Options

Type of Automation:

Bump Mode

Drawdown

Desired Protection:

Overload

Underload

Motor Ground Fault

Moisture Sensor

Is it Multi Pump?

Multi Drive

Lead/Lag

Hardware Application:

Submersible

Surface Pump

Single- or Three-Phase

Input Voltage

The planned usage of the overall

system will determine which options

and control methods are

appropriate, as well as how the VFD

should be installed and

programmed. Refer to the following

pages for examples of how the

system might be used.

System options define and automate

features that support the intended

operation. These features may

require specialized control methods

and programming. For more details,

refer to “Drive Configuration” on

page 23, and “Advanced Application

Options” on page 29.

The SubDrive Connect supports

several methods for automating

pump motor speed control. Refer to

“Drive Configuration” on page 23

for possible control setups.

The overall function of the system

directly affects where and how the

VFD should be mounted. Refer to

“Physical Installation” on page 14 for

guidelines.

The selected motor application,

along with the control method(s),

determines how the VFD should be

connected. Refer to “Electrical

Installation” on page 16 for more

information.

The VFD can be quickly and easily

programmed for most standard

operations. Refer to “Drive

Configuration” on page 23. Advanced

features or options may require

additional adjustments to achieve the

desired performance. Refer to

“Advanced Application Options” on

page 29 and to “FE Connect Mobile

Application” on page 31.

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