Fröling PE1 Pellet 7 Manual de usuario

Installation Instructions

Pellet boiler PE1 Pellet 7-35 / PE1 Pellet Unit 7-20

PE1 Pellet 7-35 PE1 Pellet Unit 7-20

Translation of the original German installation instructions for technicians

Read and follow the instructions and safety information!

Technical changes, typographical errors and omissions reserved!

M1441420_en | Edition 10/01/2020

Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

Contents

1 General 5

2 Safety 6

2.1 Hazard levels of warnings 6

2.2 Qualification of assembly staff 7

2.3 Personal protective equipment for assembly staff 7

3 Design Information 8

3.1 Notes on standards 8

3.1.1 General standards for heating systems 8

3.1.2 Standards for structural and safety devices 8

3.1.3 Standards for heating water 8

3.1.4 Regulations and standards for permitted fuels 9

3.2 Installation and approval of the heating system 10

3.3 General information for installation room (boiler room) 10

3.4 Requirements for central heating water 11

3.5 Notes for using pressure maintenance systems 13

3.6 Use with storage tank 13

3.7 Chimney connection/chimney system 14

3.7.1 Draught limiter 15

3.7.2 Measuring port 15

3.8 Room air-independent operation 15

3.9 Air supply in the installation room 16

3.10 Note on installing an external combustion air supply 18

3.11 Simultaneous operation with other air-drawing systems (room ventilation, cooker

hood, centralised dust extraction system, etc.)

3.11.1 Room air-independent appliance 20

3.11.2 Room air-dependent appliance 20

3.11.3 Requirements for operating the room air-dependent appliance simultaneously with an air-

drawing system (e.g. with a room ventilation system, centralised dust extraction system, etc.)

3.12 Boiler ventilation 21

4 Technology 22

4.1 Dimensions - PE1 Pellet 7-35 22

4.2 Dimensions - PE1 Pellet Unit 7-20 23

4.3 Connections - PE1 Pellet 7-35 24

4.4 Components and connections - PE1 Pellet Unit 7-20 25

4.5 Technical specifications 26

4.5.1 PE1 Pellet 7-10 / PE1 Pellet Unit 7-10 26

4.5.2 PE1 Pellet 15-20 / PE1 Pellet Unit 15-20 27

4.5.3 PE1 Pellet 25-30 28

4.5.4 PE1 Pellet 32-35 29

4.5.5 Boiler data for planning the flue gas system 31

4.6 External suction module 32

Contents

2 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

5 Assembly 33

5.1 Included in delivery 33

5.2 Tools required 34

5.3 Transport 35

5.4 Positioning 36

5.5 Temporary storage 37

5.6 Setting up in the boiler room 38

5.6.1 Moving the boiler in the boiler room 38

5.6.2 Operating and maintenance areas of the equipment 38

5.7 Install PE1 Pellet 39

5.7.1 Remove boiler from pallet 39

5.7.2 PE1 Pellet 25-35 – Prepare the boiler for transport and setup 41

5.7.3 Aligning the boiler on the floor 43

5.7.4 Prepare for room air-independent operation 44

5.8 Install the PE1 Pellet Unit 45

5.8.1 Remove boiler from pallet 45

5.8.2 Align the boiler with the floor 46

5.8.3 Install boiler filling and drainage system 47

5.8.4 Expansion with electronic heating cartridge (optional) 48

5.8.5 Install the connection set for room air-independent operation (optional) 48

5.8.6 Expansion with pipe assembly for storage loading (optional) 50

5.8.7 Expansion with pump assembly for second heating circuit (optional) 51

5.8.8 Fit the front cover 54

5.8.9 Disassembling to make transporting the PE1 Pellet Unit easier 55

5.9 Installing the discharge system 57

5.9.1 Installing the external suction module 57

5.9.2 Connect the suction hoses to the boiler 59

5.9.3 Assembly information for hose lines 60

Potential equalisation

5.10 Install the protective plate for the flue pipe 62

5.11 Electrical Connection 63

5.11.1 Information on circulating pumps 65

5.12 Final installation steps 66

6 Start-up 67

6.1 Filling the system with drinking water 67

6.2 Before commissioning / configuring the boiler 68

6.3 Initial startup 69

6.3.1 Permitted fuels 69

Wood pellets

6.3.2 Non-permitted fuels 69

6.3.3 Heating up for the first time 69

7 Decommissioning 70

7.1 Mothballing 70

7.2 Disassembly 70

7.3 Disposal 70

8 Notes 71

Contents

Installation Instructions PE1 Pellet 7-35 / PE1 Pellet Unit 7-20 | M1441420_en 3

9 Appendix 72

9.1 Addresses 72

9.1.1 Address of manufacturer 72

Customer service

9.1.2 Address of the installer 72

Contents

4 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

1 General

Thank you for choosing a quality product from Froling. The product features a state-of-

the-art design and conforms to all currently applicable standards and testing

guidelines.

Please read and observe the documentation provided and always keep it close to the

system for reference. Observing the requirements and safety information in the

documentation makes a significant contribution to safe, appropriate, environmentally

friendly and economical operation of the system.

The constant further development of our products means that there may be minor

differences from the pictures and content. If you discover any errors, please let us

know: [email protected].

Subject to technical change.

The EC Declaration of Conformity is only valid in conjunction with a delivery certificate,

which has been filled in correctly and signed as part of the commissioning process.

The original document remains at the installation site. Commissioning installers or

heating engineers are requested to return a copy of the delivery certificate together

with the guarantee card to Froling. On commissioning by FROLING Customer Service

the validity of the delivery certificate will be noted on the customer service record.

Issuing a delivery

certificate

General 1

Installation Instructions PE1 Pellet 7-35 / PE1 Pellet Unit 7-20 | M1441420_en 5

2 Safety

2.1 Hazard levels of warnings

This documentation uses warnings with the following hazard levels to indicate direct

hazards and important safety instructions:

DANGER

The dangerous situation is imminent and if measures are not observed it will lead

to serious injury or death. You must follow the instructions!

WARNING

The dangerous situation may occur and if measures are not observed it will lead

to serious injury or death. Work with extreme care.

CAUTION

The dangerous situation may occur and if measures are not observed it will lead

to minor injuries.

NOTICE

The dangerous situation may occur and if measures are not observed it will lead

to damage to property or pollution.

2Safety

Hazard levels of warnings

6 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

2.2 Qualification of assembly staff

CAUTION

Assembly and installation by unqualified persons:

Risk of personal injury and damage to property

During assembly and installation:

❒ Observe the instructions and information in the manuals

❒ Only allow appropriately qualified personnel to work on the system

Assembly, installation, initial startup and servicing must always be carried out by

qualified personnel:

- Heating technician / building technician

- Electrical installation technician

- Froling customer services

The assembly staff must have read and understood the instructions in the

documentation.

2.3 Personal protective equipment for assembly staff

You must ensure that staff have the protective equipment specified by accident

prevention regulations.

▪ For transportation, setup and assembly:

- suitable work wear

- protective gloves

- sturdy shoes (min. protection class S1P)

Safety 2

Qualification of assembly staff

Installation Instructions PE1 Pellet 7-35 / PE1 Pellet Unit 7-20 | M1441420_en 7

3 Design Information

3.1 Notes on standards

The system must be installed and commissioned in accordance with the local fire and

building regulations. Unless contrary to other national regulations, the latest versions

of the following standards and guidelines apply:

3.1.1 General standards for heating systems

EN 303-5 Boilers for solid fuels, manually and automatically fed

combustion systems, nominal heat output up to 500 kW

EN 12828 Heating systems in buildings - design of water-based heating

systems

EN 13384-1 Chimneys - Thermal and fluid dynamic calculation methods

Part 1: Chimneys serving one appliance

ÖNORM H 5151 Planning of central hot water heating systems with or without hot

water preparation

ÖNORM M 7510-1 Guidelines for checking central heating systems

Part 1: General requirements and one-off inspections

ÖNORM M 7510-4 Guidelines for checking central heating systems

Part 4: Simple check for heating plants for solid fuels

3.1.2 Standards for structural and safety devices

ÖNORM H 5170 Heating installation - Requirements for construction and safety

engineering, as well as fire prevention and environmental

protection

ÖNORM M 7137 Compressed untreated wood – Requirements for storing pellets

at the end customer’s site

TRVB H 118 Technical directives for fire protection/prevention (Austria)

3.1.3 Standards for heating water

ÖNORM H 5195-1 Prevention of damage by corrosion and scale formation in

closed warm water heating systems at operating temperatures

up to 100°C (Austria).

VDI 2035 Prevention of damage hot water heating systems (Germany)

3Design Information

Notes on standards

8 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

SWKI BT 102-01 Water quality for heating, steam, cooling and air conditioning

systems (Switzerland)

UNI 8065 Technical standard regulating hot water preparation.

DM 26.06.2015 (Ministerial Decree specifying the minimum

requirements)

Follow the instructions of this standard and any related updates.

(Italy)

3.1.4 Regulations and standards for permitted fuels

1. BImSchV First Order of the German Federal Government for the

implementation of the Federal Law on Emission Protection

(Ordinance on Small and Medium Combustion Plants) in the

version published on 26 January 2010,

BGBl. JG 2010 Part I No. 4.

EN ISO 17225-2 Solid bio-fuel - Fuel specifications and classes

Part 2: Wood pellets for use in industrial and domestic systems

Design Information 3

Notes on standards

Installation Instructions PE1 Pellet 7-35 / PE1 Pellet Unit 7-20 | M1441420_en 9

3.2 Installation and approval of the heating system

The boiler should be operated in a closed heating system. The following standards

govern the installation:

EN 12828 - Heating Systems in Buildings

NOTICE! Each heating system must be officially approved.

The appropriate supervisory authority (inspection agency) must always be informed

when installing or modifying a heating system, and authorisation must be obtained

from the building authorities:

Austria: report to the construction authorities of the community or magistrate

Germany: report new installations to an approved chimney sweep / the building

authorities.

3.3 General information for installation room (boiler room)

Boiler room characteristics

▪ The floor must be even, clean and dry and have an adequate load-bearing

capacity.

▪ There must not be a potentially explosive atmosphere in the boiler room as the

boiler is not suitable for use in potentially explosive environments.

▪ The boiler room must be frost-free.

▪ The boiler does not provide any light, so the customer must ensure sufficient

lighting in the boiler room in accordance with national workplace design

regulations.

▪ When using the boiler above 2000 metres above sea level you should consult the

manufacturer.

▪ Danger of fire due to flammable materials.

The floor of the boiler room must not be flammable. No flammable materials

should be stored near the boiler. Flammable objects (e.g. clothing) must not be put

on the boiler to dry.

▪ Damage due to impurities in combustion air.

Do not use any solvents or cleaning agents containing chlorine and hydrogen

halides in the room where the boiler is installed (e.g. chlorination units for

swimming pools).

▪ Keep the air suction opening of the boiler free of dust.

▪ The system must be protected against the chewing or nesting of animals (e.g.

rodents etc.).

Ventilation of the boiler room

Ventilation air for the boiler room should be taken from and expelled directly outside,

and the openings and air ducts should be designed to prevent weather conditions

(foliage, snowdrifts, etc.) from obstructing the air flow.

Note on standards

3Design Information

Installation and approval of the heating system

10 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

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