FPG INLINE GN Series Manual de usuario

Inline GN Series

Heated Well

Part No.21966 Rev. M February 2016 - 2 - Heated Well GN Series

No part of this publication may be reproduced, stored in a retrieval

system, or transmitted in any form or by any means, electronic,

mechanical, photocopying, recording or otherwise, without the prior

written permission of Future Products Group Ltd.

Note: Cover Picture shows well fitted with optional gantry.

IN-GNH03/4/5/6/8 - 3 - © Future Products Group

Table of Contents

INTRODUCTION .................................................................................................................6

Welcome........................................................................................................................................................... 6

Future Products Group (FPG).................................................................................................................... 6

Guidance and Help..................................................................................................................................... 6

Warranty ........................................................................................................................................................... 6

Warranty Period.......................................................................................................................................... 6

Liability Exceptions..................................................................................................................................... 7

Specific Exclusions..................................................................................................................................... 7

Assessment................................................................................................................................................ 7

Time Limit................................................................................................................................................... 7

Caution ....................................................................................................................................................... 7

OPERATION .......................................................................................................................8

Configuration ................................................................................................................................................... 8

Mechanical Features.................................................................................................................................. 8

Operational Modes..................................................................................................................................... 8

Operating Temperature.............................................................................................................................. 8

Overflow and Drain..................................................................................................................................... 8

Auto-fill........................................................................................................................................................ 8

Optional Lighting......................................................................................................................................... 8

Controls............................................................................................................................................................ 9

Control Panel.............................................................................................................................................. 9

Temperature............................................................................................................................................... 9

Operating Mode.......................................................................................................................................... 9

On/Off Switch ............................................................................................................................................. 9

Indicator Lamps.......................................................................................................................................... 9

Operating Mode ............................................................................................................................................. 10

Choice of Mode ........................................................................................................................................ 10

Dry Mode.................................................................................................................................................. 10

Steam Mode............................................................................................................................................. 10

Wet Mode................................................................................................................................................. 10

Temperature Settings.................................................................................................................................... 11

Setting Guide............................................................................................................................................ 11

Dry Mode Temperature ............................................................................................................................ 11

Steam Mode Temperature ....................................................................................................................... 11

Wet Mode Temperature ........................................................................................................................... 11

Storage and Display Basics ......................................................................................................................... 11

Food Temperature.................................................................................................................................... 11

Display Time............................................................................................................................................. 11

Unsuitable Food Type .............................................................................................................................. 11

Preparation..................................................................................................................................................... 12

Power Supply ........................................................................................................................................... 12

Decide on the Required Mode.................................................................................................................. 12

Caution Turn on Lights If fitted ................................................................................................................ 12

Pre-heat the Well...................................................................................................................................... 12

Fumes and Odours................................................................................................................................... 12

Load Food ................................................................................................................................................ 12

Monitor Temperatures.............................................................................................................................. 12

Monitor Water Level ................................................................................................................................. 12

Part No.21966 Rev. M February 2016 - 4 - Heated Well GN Series

TROUBLE SHOOTING .....................................................................................................13

CLEANING........................................................................................................................14

Cautions ......................................................................................................................................................... 14

Power ....................................................................................................................................................... 14

Water........................................................................................................................................................ 14

Exterior ........................................................................................................................................................... 14

Metal Surfaces.......................................................................................................................................... 14

Glass ........................................................................................................................................................ 14

Interior............................................................................................................................................................. 15

Cabinet Well............................................................................................................................................. 15

Stainless Steel Surfaces .......................................................................................................................... 15

Routines ......................................................................................................................................................... 15

Schedules................................................................................................................................................. 15

Inspection ................................................................................................................................................. 15

Correction................................................................................................................................................. 15

INSTALLATION ................................................................................................................16

Regulations .................................................................................................................................................... 16

Compliance with Local Requirements...................................................................................................... 16

Setting Up....................................................................................................................................................... 16

Unpacking................................................................................................................................................. 16

Site Preparation........................................................................................................................................ 16

Well Assembly Preparation ...................................................................................................................... 16

Grounding................................................................................................................................................. 16

Power Supply ........................................................................................................................................... 17

Isolation .................................................................................................................................................... 17

Protection ................................................................................................................................................. 17

Water Supply............................................................................................................................................ 17

Location.......................................................................................................................................................... 17

Ventilation................................................................................................................................................. 17

Access...................................................................................................................................................... 17

Fumes and Odours................................................................................................................................... 17

SERVICING.......................................................................................................................18

Control Gear................................................................................................................................................... 18

Location.................................................................................................................................................... 18

Heating............................................................................................................................................................ 18

Caution ..................................................................................................................................................... 18

Element Replacement.............................................................................................................................. 18

Test........................................................................................................................................................... 18

Temperature Probe .................................................................................................................................. 19

Over Temperature Cut Out....................................................................................................................... 19

IN-GNH03/4/5/6/8 - 5 - © Future Products Group

Water Level Control....................................................................................................................................... 19

Indicator Module....................................................................................................................................... 19

Water Sensing Probes ............................................................................................................................. 19

Auto-fill...................................................................................................................................................... 19

Mains Lead ..................................................................................................................................................... 19

Lead Replacement ................................................................................................................................... 19

SPECIFICATIONS.............................................................................................................20

Mechanical ..................................................................................................................................................... 20

Electrical......................................................................................................................................................... 20

Compliance .................................................................................................................................................... 21

Safety Aspects.......................................................................................................................................... 21

Improvements ................................................................................................................................................ 21

Ongoing Development.............................................................................................................................. 21

ELECTRICAL CIRCUIT DIAGRAMS................................................................................22

Model: IN-GNH03..................................................................................................................................... 22

Model: IN-GNH03 Auto-fill........................................................................................................................ 22

Model: IN-GNH04..................................................................................................................................... 23

Model: IN-GNH04 Auto-fill........................................................................................................................ 23

Model: IN-GNH05..................................................................................................................................... 24

Model: IN-GNH05 Auto-fill........................................................................................................................ 24

Model: IN-GNH06..................................................................................................................................... 25

Model: IN-GNH06 Auto-fill........................................................................................................................ 25

Model: IN-GNH08 Auto-fill........................................................................................................................ 26

SPARE PARTS .................................................................................................................27

Assembly Serial Number.......................................................................................................................... 27

MECHANICAL DRAWINGS..............................................................................................28

Dimensions .................................................................................................................................................... 28

IN-GNH03 to GNH06................................................................................................................................ 28

.................................................................................................................................................................. 28

IN-GNH08................................................................................................................................................. 29

Bench Cut-outs.............................................................................................................................................. 30

Over Mount Installation ............................................................................................................................ 30

Flush Mount Installation ........................................................................................................................... 31

Under Mount Installation .......................................................................................................................... 32

Auto-fill Components .................................................................................................................................... 33

Part No.21966 Rev. M February 2016 - 6 - Heated Well GN Series

INTRODUCTION

Welcome

DROP-IN HEATED WELL ASSEMBLIES

INTRODUCTION

Future

Products

Group (FPG)

Welcome to the world of FPG! Our products are designed and engineered to

give you the optimal performance that you deserve with innovative visual

merchandising appeal.

We are confident that you will be delighted with your state of the art inline food

service cabinet, and that it will become a valued appliance.

Guidance and

Help

Any new appliance can seem very complex and confusing at first glance. To

ensure you receive the utmost benefit from your new inline cabinet, there are

two things you can do.

Before operating the cabinet, please read the instruction book carefully and

follow its recommendations. The time taken will be well spent. These

instructions both general and technical tell you how to install, operate and

look after your inline food service cabinet so that you can receive the full

benefits that this cabinet has to offer.

These instructions cannot, however, cover all eventualities. If you are

unsure of any aspect of the installation, instructions or performance of your

cabinet, contact your dealer promptly or contact us via email to

support@fpgworld.com.

Warranty

DROP-IN HEATED WELL ASSEMBLIES

INTRODUCTION

Warranty

Period

Future Products Group Limited warrants, to the original purchaser of an FPG

manufactured food service cabinet that for ONE YEAR (12 months), from the

date of purchase, any defect in workmanship or material resulting in the product

malfunctioning while under correct use will be rectified.

Liability under this warranty is limited to replacing or repairing a part, without

charge.

Continued on next page

IN-GNH03/4/5/6/8 - 7 - © Future Products Group

Warranty cont.

DROP-IN HEATED WELL ASSEMBLIES -INTRODUCTION

Liability

Exceptions

Liability under this warranty does not include:

Any loss, or damage or expenses directly or indirectly arising from use or

inability to use the product or from any other cause.

Any part of the cabinet which has been subject to misuse, neglect,

alteration, incorrect installation, accident, or damage caused by

transportation, use of abrasive or caustic chemicals, flooding, fire or acts of

God.

Any damage or malfunction resulting from the use of non-FPG supplied

spare parts.

Specific

Exclusions

The following are specifically excluded from warranty:

Breakage of glass or plastic components or the replacement of lamps,

fluorescent tubes or gaskets.

Failure resulting from incorrect assembly after cleaning.

Fair wear and tear.

Failure of heating elements exhibiting excessive lime deposits, resulting

from the use of high mineral content water without adequate treatment.

Any loss, or damage or expenses directly or indirectly arising from incorrect

adjustment of the flow control valve, on auto-fill models.

Assessment

The liability under this warranty is dependent on an assessment by FPG, to

determine the defect in workmanship or materials.

Time Limit

FPG does not guarantee that any service to be performed under this warranty

will be carried out within any particular time limit.

Caution

No warranty claim will be accepted unless authorised by FPG prior to

commencement of service.

Part No.21966 Rev. M February 2016 - 8 - Heated Well GN Series

OPERATION

Configuration

DROP-IN HEATED WELL ASSEMBLIES

OPERATION

Mechanical

Features

The drop-in well consists of a main assembly, in which

gastronorm dishes of various sizes can be mounted.

A separate control panel is pre-connected to the well

assembly, by a two metre cable.

Operational

Modes

This versatile heated well can be operated in various modes, and with various

dish depths:

Wet well with 65 mm dishes

Wet well with 100 mm dishes

Wet well with 150 mm dishes

Steam well with assorted dish sizes

Dry well with assorted dish sizes

Operating

Temperature

The operating temperature of the well is adjustable, using the digital controller.

There are optimum temperature settings for each of the modes of operation.

Overflow and

Drain

A combined water overflow

and drain is provided.

Ideally this should be

connected to an external

drain. Otherwise a suitable

receptacle must be used.

Larger models are fitted with two drains.

Auto-fill

Auto-fill options are available for all cabinet sizes, see Mechanical Drawings.

A valve, connected to the water level sense unit, a flow control valve and a

sediment trap are plumbed to the mains water supply.

Optional

Lighting

An optional lighting gantry is available. The well assembly has provision for

mounting the gantry and is pre-wired for the heat lamps and water level

indicator.

IN-GNH03/4/5/6/8 - 9 - © Future Products Group

Controls

DROP-IN HEATED WELL ASSEMBLIES

OPERATION

Control Panel

A control panel, mounted on the joinery, provides for all

operational adjustments.

Temperature

Main On/Off Switch

Operating Mode

Indicator lights are also provided to show when the water level is

low and when the heating elements are on.

Temperature

The display normally shows the actual well

temperature.

To adjust the operating temperature, first press and

hold the left hand button for two seconds. Whilst

still pressing it, use the up or down arrow button to change the temperature

setting. Release both buttons to store the new temperature setting.

The display will now revert to showing the actual well temperature.

Operating

Mode

Rotate the mode switch to the appropriate position for the

required dish depth and type of operation.

65mm –100mm –150mm –Steam –Dry

On/Off Switch

Rotate this switch to turn the heating on and off.

If an overhead lighting/heating gantry is fitted, it is controlled

by a switch on the support post.

Indicator

Lamps

The water level is monitored, according to the setting of the

mode switch, the lamp coming on if the level is too low.

Detector probes, positioned in the side of the well, ensure the

correct water level for three dish sizes and steam mode.

A second indicator lamp shows when the heating elements are operating.

Part No.21966 Rev. M February 2016 - 10 - Heated Well GN Series

Operating Mode

DROP-IN HEATED WELL ASSEMBLIES

OPERATION

Choice of Mode

It is important to select an appropriate operating mode, to suit the type of food,

the type of dish and the required food temperature.

The actual food temperature can be influenced by many variables, and it is

important to regularly check actual food temperatures with a thermometer.

Dry Mode

In this mode, no water is

used. The air in the well is

heated by the elements, and

the dishes are warmed by

conduction and radiation

through the air.

The capacity of air to conduct

heat to the dishes is low, and

uniform heating is difficult to

achieve. The radiant heat from the elements can cause hot spots, particularly if

deep dishes are used.

This mode works best if the food in the dishes has a high liquid content, to allow

heat circulation inside the dish.

Steam Mode

In this mode, the heating

elements are covered with

water, but the dishes do not

touch the water.

Heat is transferred to the

dishes by the steam. The higher thermal capacity of the water vapour/steam

ensures faster heat transfer and more even dish temperatures than with a dry

well.

Dishes of differing depth can be used, but 150 mm dishes will tend to wet mode.

Wet Mode

In this mode the water level is

higher, so that the dishes are

in contact with the water.

This gives the highest heat

transfer rate to the dishes, and

a uniform temperature is more

easily achieved.

For correct operation, the

dishes should be of equal

depth. Settings are provided

for three sizes, 65 mm, 100

mm and 150 mm deep.

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