Forno Bravo Casa80 Manual de usuario
Forno Bravo, LLC
Casa Modular Refractory Oven, Including:
Casa80 (SKUFVB80)
Casa90 (SKUFVB90)
Casa100 (SKUFVB100)
Casa110 (SKUFVB110)
Casa160 (SKUFVB160)
Installation and Operating Manual
A MAJOR CAUSE OF OVEN-RELATED FIRE IS FAILURE TO MAINTAIN REQUIRED
CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE
INSTRUCTIONS.
Forno Bravo, LLC
399 Business Park Court, #104
Windsor, CA 95492
(800) 407-5119
http://www.fornobravo.com
Tested to UL 737-07, UL Subject 2162-01, and NSF/ANSI 4-07.
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 1
WARNING
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
When this oven is not properly installed, a fire may result. To reduce the risk of fire, follow the installation instructions. It is
essential to use only building and insulation materials designed for the purpose.
Use proper safety equipment when installing this oven, including gloves and professional breathing masks.
Contact your local building or fire officials for clarification on any restrictions on installation of this oven in your area,
or need for inspection of the oven installation.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN
BURNS.
DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
Keep children and pets away from hot oven.
Use firewood for burning only. DO NOT use charcoal, pressure treated lumber, chipped wood products, sappy wood such as
pine, laminated wood or any material other than dry medium or hard firewood.
DO NOT USE liquid fuel (firelighter fluid, gasoline, lantern oil, kerosene or similar liquids) to start or maintain a fire.
BEWARE of very high temperatures in the oven and use long oven gloves and mitts to handle pots and tools. DO NOT put
unprotected hands or arms inside oven while it is lit.
Dispose of ashes using a metal shovel and place in a metal bin with a tightly fitting lid. The container should be stored on a
non-combustible surface, away from all combustible materials. Ensure ashes are completely cold before disposing of them
appropriately.
BEWARE of flying sparks from mouth of oven. Ensure that no combustible materials are within range of oven at any time.
DO NOT close the oven door fully while a fire is in the oven. Closing the door fully will cut off oxygen to the fire, causing the fire
to erupt suddenly when the door is removed. Always keep door tilted to allow air to circulate in the oven.
DO NOT use water to dampen or extinguish fire in the oven.
DO NOT pack required air spaces with insulation or other materials.
When the curing of the refractories is not done as part of the manufacturing process, the manufacturer’s recommended curing
process shall be specified. Follow the instructions for curing the oven. Failure to follow the curing schedule can cause damage
to the oven, and void the oven warranty.
SAVE THESE INSTRUCTIONS
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 2
Limited Warranty
Forno Bravo, LLC Pizza Ovens and Fireplaces
THE WARRANTY
Forno Bravo, LLC, an importer and producer of pizza ovens and fireplaces, warrants it ovens and fireplaces (herein referred to
as Product) to be free from defects in materials and workmanship for a period of (1) one year from the date of shipment.
QUALIFICATIONS TO THE WARRANTY
The complete Product Warranty outlined above does not apply under the following circumstances:
(1) The Product was not installed in accordance with Forno Bravo installation instructions and local building codes.
(2) The Product is subjected to normal use including burning such natural Pizza Oven fuels as non-treated wood. Fuel
products with abnormal burning characteristics including, but not limited to, fuel such as driftwood, coal or plywood and wood
products using a binder, may burn at excessive temperatures and may cause damage to the Product or may cause it to
function improperly. Forno Bravo does not warrant the Product when such fuels have been used.
(3) This Warranty does not apply to normal wear and tear.
(4) This Warranty does not apply to any cracking caused by over-firing or the failure to follow a proper curing schedule.
(5) In the event that the Listing plate has been removed, altered or obliterated.
(6) On parts that would be normally worn or replaced under normal conditions.
(7) Normal cracking due to expansion and contraction stress relief in either the dome or floor blocks.
LIMITATION ON LIABILITY
It is expressly agreed and understood that Forno Bravo's sole obligation and purchaser's exclusive remedy under this
Warranty, under any other warranty, expressed or implied, otherwise, shall be limited to replacement, repair, or refund, as
specified above, and such liability shall not include, and purchaser specifically renounces any rights to recover, special,
incidental, consequential or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage
to property, loss of profits or anticipated profits, or loss of use of the product.
In no event shall Forno Bravo be responsible for any incidental or consequential damages caused by defects in its products,
whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is
caused by Forno Bravo’s negligence. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this
Product is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied
warranty lasts, so the above may not apply to you.
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 3
INVESTIGATION OF CLAIMS AGAINST WARRANTY
Forno Bravo reserves the right to investigate any and all claims against this Warranty and to decide upon method of
settlement.
DEALERS HAVE NO AUTHORITY TO ALTER THIS WARRANTY
Forno Bravo's employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or
inconsistent with those stated above.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this Warranty to be valid, Forno Bravo must be notified of the claimed defect in writing or by
telephone to Forno Bravo, 399 Business Park Court, #506, Windsor, CA, 95492. Claims against this Warranty in writing should
include the date of installation, and a description of the defect.
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 4
Table of Contents
............................................................................................................................................Contained in the Crate 6
.....................................................................................................................................................Oven Clearances 8
....................................................................................................................................................Oven Dimensions 9
.......................................................................................................................................................Getting Started 12
.........................................................................................................................................................1. Foundation 14
.................................................................................................................................................2. The Oven Stand 17
........................................................................................................................................3. The Insulating Hearth 20
.......................................................................................................................................4. Set the Cooking Floor 23
.........................................................................................................................................6. Chimney Installation 26
...............................................................................................................................................7. Insulate the Oven 30
...................................................................................................................................8. Enclosure Design Styles 32
.................................................................................................................................................9. Igloo Enclosure 35
..........................................................................................................................................10. Walled Enclosures 37
............................................................................................................................................11. Curing Your Oven 39
.......................................................................................................................................12. Firing and Operation 40
.............................................................................................................................13. Maintenance and Cleaning 41
..........................................................................................................................................Appendix 1. Tools List 42
......................................................................................................................................Appendix 2. Material List 43
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 5
Contained in the Crate
One Forno Bravo Casa Pizza Oven kit, including:
Two-piece (Casa80, 90), four piece (Casa100, 110) or six
piece (Casa 160) oven dome;
Two-piece (Casa 80), four piece (Casa 90, 100, 110) or six
piece (Casa 160) cooking floor, plus vent landing;
Two-piece refractory vent system for use with either a
UL103HT steel chimney system or a terracotta flue liner;
Steel door;
Three-piece pizza oven tool set, including a rectangular
pizza peel, a round pizza peel and a copper brush;
50 sq. ft 1280ºC (2300ºF) ceramic insulating blanket.
(Note: the tool set is shipped in a separate box and may
arrive separately.)
Woven ceramic insulating blanket
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 6
Optional Equipment
Purchased separately or user supplied
See Appendix 2 for quantities.
•Additional dome insulation; either FB Blanket or loose
vermiculite;
•Refmix (or similar) refractory mortar
•FB Board ceramic insulating board
Simpson DuraTech UL103HT steel chimney system,
including:
•Anchor plate
Chimney pipe
•Spark arrester
•Brick arch
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 7
Oven Clearances
It is essential to maintain clearance space between the oven
components and any combustible material, such as walls and
ceilings. Failure to maintain these clearances can result in fire.
Combustible Wall Clearance
The oven must have a minimum 1" (25 mm) clearance to
combustibles from all sides, and 14" (356 mm) clearance
to combustibles from the top.
If building materials will contact the oven, they must be
completely noncombustible. Please note that standard
drywall (or sheet rock) is considered a combustible.
The area directly above the doorway and 6" (152 mm) to
each side of the doorway must be covered with non-
combustible material.
Non-combustible construction may contact the oven and
must then maintain 1" (25 mm) clearance to combustibles.
If the space between the legs of the stand is used for
wood storage, it is recommended that it be a covered
container or box to prevent the possibility of sparks or
embers from making contact with the stored wood. An
8-1/2" (eight and one-half inch) air space clearance is
required between the bottom of the oven and any wood
storage container.
Floor Hearth Extension
The minimum floor hearth extension areas from the oven
door opening to combustible floors are as follows:
•30” (762) to each side of the door opening
•36” (914 mm) in front of the door opening
The foundation should be at least 4” wider and deeper
than the hearth, to allow for trim material.
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 8
Oven Dimensions
Top Elevation
Oven
Exterior
Hearth
Width
Hearth
Depth
Casa80
35.4"W x 38.9"D”
50”
58”
Casa90
40.1"W x 43.6"D
54”
62”
Casa100
44.0"W x 48.7"D
58”
66”
Casa110
47.9"W x 51.1"D
62”
70”
Casa160
47.9"W x 70.7"D
62”
89”
These dimensions are based on 1” woven ceramic
insulation, 4” vermiculite insulation, 2” upper walls and a
12” oven landing. Adjust your dimensions according to
your specific installation. To minimize the oven footprint,
you can insulate the oven with 3” of woven ceramic
insulation, and minimize your oven landing.
Front Elevation
7 ½” hearth; 4” insulating concrete on top of 3 ½”
structural concrete.
Or, 4 ½” hearth; 2” FB Block ceramic insulating blocks on
top of 3 ½” structural concrete.
Cross Section: Igloo
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 9
Cross Section: Walled Enclosure
Corner Installation: Casa80 31” (internal)
Corner Installation: Casa90 35” (internal)
Corner Installation: Casa100 39” (internal)
Casa Installation and Operating Manual
© Forno Bravo, LLC 2008/9. All Rights Served. Ver. 2.1 10
Este manual sirve para los siguientes modelos
9
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