Forematic PICO PK-550 Manual de usuario

www.forematic.com

Sliding gate opener

PICO

Manual edition V1.2

PICO installaon

Page Contents

1Descripon & specicaons

2Set contents

2Responsibilies & consideraon

3Gate mounng

4Driveway layout

5Groundwork & cable ducts

6Standard wiring & opons

7Commissioning

8 User instrucons

9 Safety record

10 Safety tutorial

11 Warranty

Descripon

PICO is green and safe for a modern market place. It

will provide long and reliable service if maintained

to these instrucons. PICO features a stall sensor to

reverses the gate when obstrucons are detected.

Speed & pressure are set to meet safety standards.

F550 is designed for domesc gates up to 600kg.

The more powerful F560 is rated for commercial

gates up to 900kg. Both have a high duty cycle for

busy entrances.

Remotes use a secure

‘Rolling Code’ paern

that changes each me it

is used. Rolling codes

can’t be copied, ensuring

your home stays secure.

User programming has

been kept simple for the

novice installer. Foresee

make simple hi-tech

products to keep modern

homes secure.

Set contents

PK-550 Standard domesc gate set for 230Vac

supplies. Backup baeries are an oponal extra.

PK-560 Light commercial set with the larger

motor opon. Suitable for oce entrances, small

car parks. Single phase mains supply with

oponal baery backup.

PL-550 Low power set with a baery pack,

charger, and a remote power supply. Charging

can be by a suitable wind turbine or solar panel.

Ideal for sites where a long mains cable would

be dicult or expensive to run.

All sets come with a set of photobeams and two

remote controls. Baery sets operate for up to

10 hours during power cuts. Without baeries,

gates will try to close when power is restored.

Technical Specifications

Supply voltage 220-240Vac F550 motor 300N 120W

Supply rating 2.5A @ 50-60Hz F560 motor 160W

Standby power <10W Motor insulation IP44

Ambient temp -20° to +50° Pinion Mod.4 15 t

Remotes 433MHz 50 max Opening speed 16mm / sec

Duty cycle 25% 20 times/hr Max leaf weight F550 600kg

Temp overload 120 degrees F560 900kg

Gates must be robust, well maintained, and on

clean level ground. Keep the gate area clear of

objects. Have the gate properly maintained and

repaired by qualied personnel to maintain the

legal safety requirements. The manufacturer is

not responsible for injury resulng from failure

to meet the requirements in this manual.

Safety consideraons

European standards state the safety measures

that need to be used, depending on applicaon

and perceived risk. The highest rang calls for

photobeams and sensive edges, in addion to

pressure circuits implicit in the control panel.

This highest rang covers a system for use in

private and public spaces, operated by trained or

untrained users, and from autonomous devices

such as mers and vehicle detectors.

The safety secon of this manual idenfys ‘risk’.

Gate design and layout of a can eliminate many

risks, avoiding the need for more safety devices.

Control panel electronic measures do not make

the system compliant on their own.

Set contents

Our set contents are a starng point for your

automac gate. All sets include two remote

controls and a photobeam. Sets do not include

the toothed rack, wiring or a mains isolator.

All major components are inside a sliding gate

motor. Apart from the main supply, there is only

photobeam to wire in. Sliding gates are ideal for

novice installers. Read on for addional safety.

Installer responsibility

An automated gate is a machine that must

comply with the EU Machines direcve. There

are many aspects of compliance that ensure the

gate is safe to users and public. ‘Automac gate’

signs are required on both sides of the gate

warning against risk of contact injury.

The installer must prepare a handover pack to

include details of the installaon, a user guide

and a risk statement. Much of that informaon is

included in this manual, along with guides to

idenfy site specic risks and gate aributes.

Good pracce is essenal for safety and

reliability. Observe electrical standards for

outdoor installaons. The installaon needs to

tested to part P of the building regulaons.

Homeowner responsibility

It is the responsibility of the home owner or site

manager to ensure only trained people operate

the gate, and ensure all those people are aware

of potenal gate hazards.

Person operang a gate must take responsibility

for the safety of people within the hazard area.

Never let children play near gates in moon.

Driveway layout

Beware of draw in shear hazards. Vercal barred

gates present a shear with each bar against the

post while opening.

Crush zones greater than 500mm have a higher

tolerance to risk than smaller gaps. Very small

gaps under 8mm are also low risk.

Ground track needs to cover the opening and

the run back. We show the track slightly shorter

than the full opening. This is to let rainwater

drain around the end, otherwise puddles may

form on one side.

The motor base is set opposite the supporng

post. It must be on the inside for safety reasons.

This post also supports the gate at the top.

Fig1 shows a gate opening to the right. Direcon

is set on DIP5. Set ‘ON’ for opening to the le.

Sliding gates are simple. Most gates have wheels

running on steel track embedded in the ground.

The entrance needs to be level and even.

Canlever gates slide across the gateway. They

are more suitable for un-even roads as there is

no contact with the ground.

Gates must slide past the support post, but may

dock with the slam post, either face on, or on

the side of the post. Choice will suit some

designs beer than others.

Gate layout is essenal for a safety. Good design

eliminates risk, so saves needing addional

safety devices. Refer the gate safety page at the

end of this booklet.

The outside photobeam is set to re-open a gate

while it is closing. Another photobeam inside the

gate could have the same funcon, or stop the

gate in either direcon. This would be necessary

to protect the run back space.

Photobeams may be xed to a convenient wall

to save erecng posts. Check their range. Stay

clear of shrubs that may grow to block it.

Fig 3

Fig 1 (opening right — DIP5 OFF)

PICO

Fig 2

Groundwork

Fig 4

Dig out a trench for the track foundaons. Lay the drive duct

and support post duct in the trench. Place supports in the

trench to hold the track level and at the right height. Fill with

concrete, then press the track down onto the supports.

Motor height can now be calculated. ’C’ is chosen for the height the

toothed rack screws to the gate. ‘A’ and ‘B’ are xed. Raising motor

base above ground stops water lling the ducts. Dig out the motor

base (approx. 0.5m x 0.5m). Lay the four cable duct taped together.

The spare duct is for future services such as an intercom or loop.

Shuer up the sides if necessary, then ll with concrete. Fit rag

bolts to the motor base. Press into the wet concrete, pulling the

ducts up through the holes provided in the base. Leave for several

days before mounng the motor and gate.

Running cables

All ducts should have draw cords, or be pre-loaded with

the cables. Drive duct needs a cable for the IR1

photobeam and (if ed) a cable for the IR2 photobeam.

The Post duct needs a cable for IR1 Tx. It also takes the

oponal IR2 Tx cable which goes down its own duct to

the end of the track (also known as the run back duct).

A = 25mm

B = 30mm

C > 92mm

Mount the motor and gate. Roll the gate

to each end of travel. and x the two limit

switch brackets to the toothed rack.

Fig 5

Fig 6

Fig 7

RIO-P control panel

PICO has two PCBs. The power board connects

the mains supply, baeries and transformer. The

control panel RIO-P has a 10 way user connector

that makes all the accessory connecons for

safety devices and acvaon devices.

ACTIVATION DEVICES [G & C]

Wire in acvaon devices supplement remotes.

Full “gate” opening wires into terminals [G & C].

Remote buons can be programmed for full gate

opening or paral open for pedestrians. FR11 is

a wireless wall buon. FA62 is a wireless keypad.

See user remote programming wireless devices.

SAFETY DEVICES [F & C] or [E & C]

There are two inputs for photobeams or edges.

[F & C] prevents the gate closing (outside photo

-beam). [E & C] input stops the gate opening or

closing (for inside photobeam). In each case, the

gate will re-start aer safety is restored. Encoder

based obstacle detecon is included. If the gate

is slowed by an obstacle, detecon is triggered.

Safety is a synergy of all measures and devices.

See safety tutorial for risks & soluons.

BATTERY PACK

The controller includes a baery charger for two

1.2Ahr baeries giving around 10 hours o grid

support. The RIO-B2 baery pack locates below

the transformer.

Power board STANDARD WIRING

The opener is prewired for internal components.

External components are split into ‘acvaon’ or

‘safety’ devices. To simplify wiring, all examples

opposite use a standard colour scheme. Black is

for COM which is common to all inputs & power.

Use only recommended devices for compability

Unlike acvaon devices, safety device contacts

are ’NC’. More than one device contact on the

same input need to be connected in series. If an

input has no device connected, it needs to be

linked to Gnd. If in doubt, follow the examples

opposite. Safety device power [B] gives +24Vdc

while the motor is running and while open.

This manual advocates star wiring, where a ve

core cable is run to each device. It is simple, but

can result in overcrowded terminal blocks.

Fig 8

Control terminal funcons

Grey 24Vdc accessory power A

Lamp output , 24Vdc L

Red Safety device power B

Yellow Safety, re-open F

Black Common C

Blu

Blk

To connect 2 motors

Limit common

Open limit N/C (right)

Close limit N/C (le)

Sync

SW2

SW1

Green Full opening input G

Brown Pause either direcon E

Accessories below have NO contacts. FORESEE’s wireless buon

& keypad work on the remote channel so require no wiring.

Exit buon is normally in the property. A keyswitch can

on either side, or for use by authorised persons only (eg teachers)

Acvaon devices that need to be powered all the me

use 24Vac ‘Grey’ power [A]. Safety devices use 24Vdc power [B] ,

only acve while gates are open and are moving.

Keypads are used for friends, family or trusted delivery drivers.

This keypad can accept many codes, and some for single use (less

trusted delivery drivers). Some codes can also be mer enabled.

Smartphone control oers a modern control method with

a device we all carry. A data cable to the house is not necessary

for simple control, but adds features if it is included at this early

stage. They can replace the intercom and addional remotes.

Intercoms require a cable to the house. These two types need

only 2 wires. Intercoms are supplied with their own power supply.

Vehicle exit sensors are placed in the driveway to open

the gate. They must be wired as ‘open only’. This requires the

photobeam yellow wire to be interrupted by the detector.

Activation device wiring

VY805

buon

FA61

Keyswitch

K15

Keypad

202

Audio

502

Video

VD909

vehicle

Sensor

Vehicle sensor

wiring uses a handy

relay. It enables an

open only when the

gate is closed.

This prevents freezing if acvated when part open.

Further wiring plans

There are 2 safety inputs. [F] stops the gate

closing (Fig14). [E] pauses the gate in either

direcon (Fig15). More safety devices may be

added as required. Refer to the safety page for

guidance on the risks.

[F] is the primary beam in Fig10. An inside beam

[E] is recommended. When ed to a return

wall as shown, a person cannot get to the risk

zone without breaking the [E] beam.

Fig12 A safety edge has been added to the le

pier. It is slightly o the gate track. There are

now two devices on [F] wired as Fig16. This puts

[F] Rx on the le. The edge could be ed to the

end of the gate but that would require a wireless

connecon.

Mulple safety contacts must be wired in a chain

(series) on the same input. Photo-beams have a

receiver [Rx] and transmier [Tx]. It helps if the

beam direcon on [F] is the reverse of the beam

direcon on [E].

Fig11 If there is a way to walk around the rst

[E] beam there should be another on the return.

Fig19 shows how to connect the two post items.

Large gaps are considered a people safe haven.

Fig13 Vercal bar gates present draw-in and

shear risk as the bars pass the pier edge. Edge [E]

provides public side protecon. Edge [F] gives

private side protecon. The [F] can wire into the

[F] Tx opposite (Fig17 or Fig20). The [E] edge will

need a new cable.

SAFETY EDGES

DRI safety edges have a 4 core cable

(Blue-yellow-black-red) that needs

power. Fig30 shows the alternave

DCY or DTE edges. Check how much

movement is needed to acvate the

edge when choosing for a applicaon.

Fig 10

Fig 12

Fig 13

Fig 11

PICO

Optional

FA31 on

input E

standard

FA31 on

input F

Photobeam

wiring

The first photobeam on F (yellow) is

compulsory. The E input (brown) is

optional. Inputs take

multiple safety devices.

Volt free contacts need

to be wired in series.

Note jumper position !

Beam Fig 16

DRI edge

on the end

of the gate

E or F

power

Beam Fig 17

One DRI

edge on

on a pier

power

Beam Fig 18

Wiring 2 DRI’s

Yellow

Blue

Com

Black

Gnd

Red

Supply

power

Open Timer

A wired switch or mer can hold a gate

open. The N/O contact opens the gate

[G]. The N/C contact stops it closing by

disabling the safety devices on [F]

Fig 21

Fig 14 Fig 15

Beam Fig 20

DCY

or DTE

edges

power

Beam Fig 19

Power

Repeater circuit for ring of

beams. Each Rx enables the

next Tx. Only requires power

on the post.

Remote setting

Seng remotes

You can save up to 16 remotes. There are two

remote channels. Pedestrian channel opens one

gate only. Full opening operates both leaves. You

need to set DIP1 and DIP 2.

Full opening - Press and hold the CODE buon

for 2 secs. DL6 will light. Press a buon on the

remote twice. DL6 now goes out.

Pedestrian opening - Press the CODE buon for

1 secs. DL6 will light. Press the CODE buon

again for 1 secs. Press another remote buon

twice (for ped). DL6 now goes out.

Remote funcon

Assuming an auto-close delay is set, a single

remote buon press will open the gate, pause

for auto-close delay, then re-close. The 4 step

sequence is ;

OPEN—STOP—CLOSE—STOP

Gate moon can be stopped at any point by

pressing a remote or acvang [G]. The next

press reverses direcon. If you want to hold the

gate open, wait unl the gates are almost open,

or just beginning to close, then press the remote

again to pause. Release with another press.

Lamp opons

The mains lamp with internal asher wires to

power board switched by CN2. Alternavely [L]

gives a ashing 24Vdc output for any light. CN2

gives a 24V dc gate in moon output. The N/O

open limit contact can give a gate open output.

Red wire [B] gives 24V when gate is not closed.

Static settings

DIP1 - Remote buon - Full open

Set the funcon of the remote’s second buon.

If DIP1 is ON, both buons can be set for full

opening. If it is OFF, the second buon can be

used for pedestrian, or another gate or door.

DIP2 - Remote buon - pedestrian

Set the funcon of the remote’s second buon.

If DIP2 is ON, a second remote buon can be

set to open one leaf only (pedestrian opening).

DIP3 - So start & stop (set ON)

Aer run me seng has been set, motor

speed ramps up and down at end of travel.

DIP4 - Limit switch sense (set ON)

When limit switches are N/C (default) set DIP4

ON. Change to for special applicaons.

DIP5 - Travel direcon

Set OFF the gate opens to the right, as shown

on pages 3,4, and 7. Set ON to open to the le.

DIP6,7,8 - Auto-close delay

These 3 switches set the delay period. All OFF

disables the auto-close.

DIP switches

DIP6,7,8 Sets auto-close delay (see below)

100 010 110 001 101 011 111

10s 20s 30s 40s 50s 60s 70s

are two buttons on the PCB. The CODE

terminal.

You can save up to 16 remotes. There are two

remote channels. Pedestrian channel opens

Press and hold the ‘code’ button for 2 secs.

LED1 will light. Press any button on the remote

FA40

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