Foley United 384 Manual de usuario

This book consists of two manuals:

The OPERATORS MANUAL which contains all the

information on operating and doing routine daily

maintenance on this equipment.

The ASSEMBLY and SERVICE MANUAL which is

used by the maintainence department to install the

equipment and to do all maintenance except routine

daily maintenance.

Setting the Standard With the

World's Most Valued Grinders.

384

MANUAL

BEDKNIFE GRINDER

W e are committed to:

Providing superior customer support, training,

and service.

Manufacturing the highest quality products at an

unequaled value.

Setting the industry standard by investing in

technological product innovation.

Manufacturing products specifically designed to

maintain original equipment manufacturers'

specifications.

Interacting with and supporting all original

equipment manufacturers.

Setting the Standard With the World's Most Valued Grinders.

384

MANUAL

BEDKNIFE GRINDER

OPERATORS

MANUAL

3847953 (7-03)

WARNING

Youmustthoroughlyread and understandthismanual

beforeoperatingtheequipment, paying particular

attentionto the Warning& Safetyinstructions.

SAFETY INSTRUCTIONS

Safety Awareness Symbols

are inserted into this

manualtoalertyoutopossible

Safety Hazards

. When-

everyouseethesesymbols,followtheirinstructions.

The

Warning Symbol

identifies special instructions

or procedures which, if not correctly followed, could

result in personal injury.

The

Caution Symbol

identifies special instructions

or procedures which, if not strictly observed, could

result in damage to or destruction of equipment.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE WRENCHES AND OTHER

TOOLS.

3. KEEP WORK AREA CLEAN.

4. DON'T USE IN DANGEROUS ENVIRONMENT

Don't use Grinder in damp or wet locations.

Grinder is for indoor use only. Keep work area

welllit.

5. KEEP ALL VISITORS AWAY

All visitors

should be kept a safe distance from work area.

6. MAKE WORK AREA CHILD-PROOF with

padlocks or master switches.

7. DON'T FORCE THE GRINDER. It will do the job

better and safer if used as specified in this

manual.

8. USE THE RIGHT TOOL. Don't force the Grinder

or an attachment to do a job for which it was not

designed.

9. WEAR PROPER APPAREL.

Wear no loose

clothing, gloves, neckties, or jewelry which may

get caught in moving parts. Nonslip footwear is

recommended. Wear protective hair covering to

contain long hair.

10. ALWAYS USE SAFETY GLASSES

11. SECURE YOUR WORK. Make certain that the

bedknife is securely fastened with the clamps

providedbeforeoperating.

12. DON'T OVERREACH.

Keep proper footing and

balance at all times.

13. MAINTAIN GRINDER WITH CARE. Follow

instructions inAssembly and Service Manual for

lubrication and preventive maintenance.

14. DISCONNECT POWER BEFORE SERVICING,

or when changing the grinding wheel.

15. REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure the switch is OFF

beforeplugging in the Grinder.

16. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended

accessories. Using improper accessories may

cause risk of personal injury.

17. CHECK DAMAGED PARTS. A guard or other

part that is damaged or will not perform its

intended function should be properly repaired

or replaced.

18. NEVER LEAVE GRINDER RUNNING

UNATTENED. TURN POWER OFF. Do not

leave grinder until it comes to a complete stop.

19. KNOW YOUR EQUIPMENT. Read this manual

carefully. Learn its application and limitations as

well as specific potential hazards.

20. KEEP ALL SAFETY DECALS CLEAN AND

LEGIBLE. If safety decals become damaged or

illegible for any reason, replace immediately.

Refer to replacement parts illustrations in

Assembly & Service Manual for the proper

location and part numbers of safety decals.

21. DO NOT OPERATE THE GRINDER WHEN

UNDER THE INFLUENCE OF DRUGS,

ALCOHOL, OR MEDICATION

AVOID INHALATION OF DUST generated by grinding andcutting operations.

Exposuretodustmaycause respiratory ailments. Use approved NIOSH or

MSHArespirators,safetyglasses or face shields, andprotectiveclothing.

Provideadequateventilationtoeliminate dust, or to maintain dustlevelbelow

theThreshold. Limit Value for nuisancedust as classified by OSHA.

SAFETY INSTRUCTIONS

IMPROPER USE OF GRINDING WHEEL MAY

CAUSE BREAKAGE AND SERIOUS INJURY.

Grinding is a safe operation if the few basic rules listed below are followed. These

rules are based on material contained in the ANSI B7.1 Safety Code for "Use, Care

and Protection of Abrasive Wheels". For your safety, we suggest you benefit from

the experience of others and carefully follow these rules.

1. DO always HANDLE AND STORE wheels in a

CAREFUL manner.

2. DO VISUALLY INSPECT all wheels before

mounting for possible damage.

3. DO CHECK MACHINE SPEED against the

established maximum safe operating speed

marked on wheel.

4. DO CHECK MOUNTING FLANGES for equal

and correct diameter.

5. DO USE MOUNTING BLOTTERS when

supplied with wheels.

6. DO be sure WORK REST is properly adjusted.

7. DO always USE A SAFETY GUARD

COVERING at least one-half of the grinding

wheel.

8. DO allow NEWLY MOUNTED WHEELS to run

at operating speed, with guard in place, for at

least one minute before grinding.

9. DO always WEAR SAFETY GLASSES or

some type of eye protection when grinding.

DON'T

1. DON'T use a cracked wheel or one that HAS

BEEN DROPPED or has become damaged.

2. DON'T FORCE a wheel onto the machine OR

ALTER the size of the mounting hole - if

wheel won't fit the machine, get one that will.

3. DON'T ever EXCEED MAXIMUM

OPERATING SPEED established for the

wheel.

4. DON'T use mounting flanges on which the

bearing surfaces ARE NOT CLEAN, FLAT

AND FREE OF BURRS.

5. DON'T TIGHTEN the mounting nut

excessively.

6. DON'T grind on the SIDE OF THE WHEEL

(see Safety Code B7.2 for exception).

7. DON'T start the machine until the WHEEL

GUARD IS IN PLACE.

8. DON'T JAM work into the wheel.

9. DON'T STAND DIRECTLY IN FRONT of a

grinding wheel whenever a grinder is started.

10. DON'T FORCE GRINDING so that motor

slows noticeably or work gets hot.

OPERATING INSTRUCTIONS

This machine is intended for manual reel mower bedknife grinding

ONLY. Any use other than this may cause personal injury and void

the warranty.

To assure the quality and safety of your machine and to maintain

the warranty, you MUST use original equipment manufactures

replacement parts and have any repair work done by a qualified

professional.

ALL operators of this equipment must be thoroughly trained

BEFORE operating the equipment.

Do not used compressed air to clean grinding dust from the

machine. This dust can cause personal injury as well as damage to

the grinder.

Grinder is for indoor use ONLY. Do not powerwash grinder.

Symbols for Read

Operators manual,

wear safety glasses,

disconnect power

before servicing, sharp

objects which will

cause injury and keep

visitors a safe distance

away.

TABLE OF CONTENTS

Safety Warnings ...................................................................................................... Page 4-6

GettingtoKnowYourGrinder .................................................................................. Page 6-10

GeneralOperating Information................................................................................. Page 11-14

OperatingInstructions.............................................................................................. Page 15-20

TopFaceGrinding ........................... Page 16-17

FrontFaceGrinding......................... Page 18-19

Grinding WheelClearance, Link Mounting ............................................................... Page 14

MountingBedkniveswithout Centering Holes .......................................................... Page 20

Symbol that operators and

visitors in the close proximity

must wear respirators or have

adequate ventilation systems

Symbol for caution relating

to RPM of the motor and

minimum safe rated RPM of

the grinding wheel.

Symbol for emergency

stopping the machine. Flip

the toggle switch to this

side.

Symbol for starting or running

the machine. Flip the toggle

switch to this side.

Symbolidentifying a panel,

cover, or area as having

live electrical components

within.

SPECIFICATIONS AND DAILY MAINTENANCE

DAILYMAINTENANCE

On a daily basis, clean the grinder by wiping all areas down.

On a daily basis, inspect the grinder for loose fasteners or components and tighten.

Contact your company's Maintenance Department if damaged or defective parts are found.

DO NOT USE COMPRESSED

AIR TO CLEAN GRINDING DUST

FROM THE GRINDER.

SPECIFICATIONS

Electrical Requirements.................... 120V 60 Hz 13-amp or 220 VAC 50Hz 7 Amp circuit

Net Weight ................................................................................................ 230 lbs [104 kg]

Shipping Weight ........................................................................................ 250 lbs [113 kg]

MaximumGrinding Length........................................................................ 34 in. [ 864 mm]

SoundLevel ................................................................................................Less than75 Dba

BASE

BLADE

SUPPORT

LOCKING

KNOBS

BLADE

SUPPORT

ROD

FIXED

CENTER

ASSY

LOCK

KNOB

FIXED

CENTER

ADJUSTABLE CENTER

LOCKRING

ADJUSTABLECENTER

VERTICALADJUST KNOB

MOTORANGLE

PROTRACTOR

MOTORVERTICAL

ADJUSTINGKNOB

ADJUSTABLE

CENTERBED-

KNIFEHOLD

ADJUSTMENT

MOTOR TILT

LOCKKNOB

GRINDINGWHEEL

GUARDLOCKKNOB

ON/OFFMOTOR

SWITCH

GETTING TO KNOW YOUR GRINDER

OPTIONAL TOOLS

Angle Finder (optional)

Measures the mounting angles of the bedknife and the

grinding wheel motor, so they can be matched (for

proper grinding angle). Has a magnetic base.

Wheel Guard Lock Screws

One thumb screw which holds the guard in

position. Loosen it to pivot the guard when the

wheel orientation is changed. See FIG. 3

THEHEADIS HEAVYANDMUST

BE SUPPORTED WHEN THE

LOCK IS RELEASED.

GRIND HEAD ADJUSTMENTS

1. Vertical handwheel

Movesthegrindingheadupanddown.

SeeFIG. 1

2. HorizontalAdjustment

Movesthegrinding head forward and back.

SeeFIG. 8

GRINDING HEAD

Head Lock Lever

Allowsyoutopivotthe complete grindinghead(wheel

and motor). See FIG. 2

THUMB

SCREW

VERTICAL

HANDWHEEL

HEADLOCK

LEVER

FIG.1

FIG.2

FIG.3

GETTING TO KNOW YOUR GRINDER (Continued)

FIXED BEDKNIFE SUPPORT

Handwheel locks the center in position on the base.

SeeFIG.4

MIDDLE SUPPORT

CENTER BEDKNIFE SUPPORT

- Lower Handwheel locks the center support in

position on the base. See FIG.

- Center Support Lock Handle Bedknife in

rotational position to the grinding wheel. See FIG. 5

ADJUSTABLE BEDKNIFE SUPPORT

- Lower Handwheel locks the CenterAssy in

position onAdjustable Base. See FIG. 6

- Side Handwheel for in/out positioning of the

center to the bedbar, with lock ring. See FIG. 6

- Horizontal and Vertical Knobs are adjusted for

Bedknife CentersAlignment. See FIG. 6

LOCK

HANDLE

LOWER

HANDWHEEL

SIDE

HANDWHEEL

HORIZONTAL

ADJUSTMENT

KNOB

ADJUSTABLE SUPPORT

VERTICAL

ADJUSTMENT KNOB

LOWER

HANDWHEEL

LOCKRING

FIG.4

FIG.5

FIG.6

FIXED SUPPORT

DIAMOND DRESSER

OPTIONALDiamond Dresser allowsyou todress the

grinding wheel to remove any buildup. See page 13

for more information. See FIG. 7

FIG.7

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