Foerster CORCOGRAPH Ro 20 P Manual de usuario
CIRCOGRAPH®
Sensor system Ro 20 P 6.460
Operating Instructions
FOREWORD
FOREWORD
These operating instructions were written to be read, understood
and complied with in full by those persons responsible for operat-
ing the machine.
The complete operating instructions consist of the following sec-
tions:
1 Safety
2 Description
3 Installation
4 Operation
5 Maintenance
Machine faults can only be avoided and fault-free operation of the
machine can only be guaranteed through knowledge of the oper-
ating instructions.
It is therefore particularly important that all responsible persons
are familiar with and understand the full operating instructions.
Our service department or one of our representatives would be
pleased to receive suggestions about how to further improve
these operating instructions. Any questions not covered by these
instructions will also be dealt with quickly and comprehensively.
6.460 - 10/2002 I
Copyright
These operating instructions contain copyrighted information.
All rights reserved, INSTITUT DR. FOERSTER GmbH & Co. KG.
These operating instructions are intended for assembly, operating
and monitoring personnel.
Copying, reproduction or translation of these operating instructions
into other languages in whole or in part requires the express written
approval of INSTITUT DR. FOERSTER GmbH & Co. KG.
© 2002 INSTITUT DR. FOERSTER GmbH & Co. KG.
In Laisen 70, D-72766 Reutlingen
II 6.460 -08/2004
Table of Content1 SAFETY 1/1
1.1 Dangers posed by this machine 1/1
1.2 Safety information and tips 1/1
1.3 Use as intended 1/2
1.4 Dangers posed by accessories 1/2
1.5 Emissions 1/2
1.6 Danger sources 1/3
1.7 Workstations 1/3
1.8 Authorised operators 1/3
1.9 Personal safety equipment 1/3
1.10 Safety measures at the installation location 1/4
1.11 Protective safety devices 1/4
1.12 Behaviour in the event of an emergency 1/4
2 Description 2/1
2.1 Application 2/1
Testing capacity 2/1
2.2 Mode of operation 2/2
2.3 Construction 2/4
2.3.1 Test Heads 2/6
2.3.2 Rotating Head Ro 20 P 2/7
Rotor 2/7
Sensor 2/8
Rotating head electronics 2/8
Drive 2/9
Diameter adjustment 2/10
Protective nozzles standard 2/10
Precision guide 2/12
Roller guide 2/13
2.4 Technical data 2/14
2.5 Operating, storage and transport conditions 2/15
Operation 2/15
Storage and transport 2/15
Storage conditions 2/15
2.6 Dimension sheet 2/16
2.7 Standard Components 2/18
3. INSTALLATION 3/1
3.1 Setup and Connection 3/1
Electrical connections 3/2
SENSOR SYSTEM Ro 20 P
Table of Content page
6.460 - 10/2002 1
i
4. OPERATION 4/1
4.1 Dimension change 4/1
Preparation 4/1
Dimension change procedure 4/1
4.2 Selection and installation of the protective nozzles 4/2
4.2.1 Selection of the protective nozzles 4/2
Function of the protective nozzles 4/2
Standard Nozzle 4/3
Precision Nozzle 4/4
4.2.2 Required tools 4/5
4.3 Changing nominal diameter 4/6
4.3.1 Preparation 4/6
4.3.2 Removing nozzle holder 4/7
Adjustment side 4/7
Drive side 4/8
4.3.3 Changing nozzles 4/9
4.3.4 Adjusting probe clearance 4/10
4.3.5 Adjusting roller guide 4/13
4.4 Rotational speed preselection 4/13
4.5 Switching on motor 4/14
5. Maintenance 5/1
5.1 Maintenance schedule 5/1
5.2 Cleaning 5/2
5.3 Removing test heads 5/3
5.3.1 Installing test heads 5/7
5.4 List of parts subject to wear 5/8
SENSOR SYSTEM Ro 20 P
Table of Content page
26.460 - 10/2002
1SAFETY
1.1 Dangers posed by this machine
The CIRCOGRAPH sensor system Ro 20 P features protective
safety devices. It has been subjected to a safety test and safety
acceptance test. In the event of operating errors or misuse, the
machine may pose dangers and risks to
§the life and limb of the operator,
§the machine and other operator’s valuables and
§efficient operation of the machine
All persons involved in installation, commissioning, operation,
servicing and maintenance of the machine must
§be appropriately qualified and
§must strictly follow the information provided in these operating
instructions.
Your safety is at stake!
1.2 Safety information and tips
The following symbols are used in these operating instructions:
DANGER!
This warns against dangers to persons. These sections
provide you with information on what to do and what not
to do in order to prevent personal injury.
WARNING!
These sections indicate possible damage to the test sys-
tem. They provide information on what to do and what
not to do in order to prevent damage to property.
+NOTE!
These sections provide tips for the user on how to use
the system better and also provide other useful informa-
tion.
SENSOR SYSTEM Ro 20 P
SAFETY 1.1 Dangers posed by this machine
6.460 - 10/2002 1/1
1.3 Use as intended
The CIRCOGRAPH sensor system Ro 20 P is suitable only for
non-destructive testing of round material.
Diameter range 2 mm to 20 mm, continuously adjustable!
Larger diameters may not be admitted into the sensor system un-
der any circumstances.
Material with a cross-section which is anything other than round
may not be admitted into the sensor system under any circum-
stances.
The sensor system may be operated only in conjunction with a
suitable conveying mechanism and a lifting table.
On no account may you convert or modify the sensor system arbi-
trarily, for reasons relating to safety.
DANGER!
Masses rotating at high speed pose a serious danger to
your life if the machine is operated incorrectly.
Never touch the rotating sensor components.
+NOTE!
The information on operation, servicing and mainte-
nance prescribed in these operating instructions must
be followed strictly.
1.4 Dangers posed by accessories
Transport mechanisms, lifting table and external control equip-
ment must not render the protective safety devices of the
CIRCOGRAPH sensor system Ro 20 P inoperable.
1.5 Emissions
The maximum A-weighted equivalent sound pressure level lies at
82 dB(A) in a distance of 1 m from the machine’s surface and at
1.6 m above basement, measured in axial direction of the ventila-
tor. The values at the workstations of the personell are resp.
lower, also when using rotating speeds less than 18.000 rpm.
SENSOR SYSTEM Ro 20 P
1.3 Use as intended SAFETY
1/2 6.460 - 10/2002
1.6 Danger sources
The CIRCOGRAPH sensor system Ro 20 Poperates with a
rotating test system and an attached roller guide system
during operation. A person coming into contact with the roller
guide or the rotating test system may suffer very serious injuries.
Switch offthe drives before you put your hands into or touch the
sensor system. Wait for all motions to cease.
Before carrying out servicing and cleaning work, switch off the
drive for the sensor system and conveying mechanisms and dis-
connect the power supply (secure the master switch in position
OFF).
Never remove protective safety devices or render them inopera-
ble by making modifications to the system.
1.7 Workstations
The workstation is located on the electronic equipment cabinet or
on the operating panel of the CIRCOGRAPH sensor system Ro
20 P.
Do not carry out any work or tamper in any other way with the
sensor system when it is rotating.
1.8 Authorized operators
Only authorized personnel may work on the CIRCOGRAPH sen-
sor system Ro 20 P. Please comply with the minimum legal age!
The operator is responsible for the safety of third parties in the
work area.
The scopes of authority for the various activities on the sensor
system must be clearly defined and complied with.
Untrained personnel pose asafety risk!
The operator must make
- the operating instructions available to the machine operator and
- sure that the machine operator has read and understood them
1.9 Personal safety equipment
No personal safety equipment is required.
SENSOR SYSTEM Ro 20 P
SAFETY 1.6 Danger sources
6.460 -08/2004 1/3
1.10 Safety measures at the installation location
The CIRCOGRAPH sensor system Ro 20 P must be installed
stably on a machine foundation provided for it and must be firmly
anchored to the foundation. If this is not done, this will pose a po-
tentially lethal risk.
+NOTE!
Ensure that the area surrounding the workstation is al-
ways clean and unobstructed by issuing appropriate
in-company instructions and conducting inspections.
1.11 Protective safety devices
The CIRCOGRAPH sensor system is shut down
§when opening the housing (safety switch on the rotor cover)
§with the switch on the operating panel or on the electronic
equipment cabinet
§with the EMERGENCY-STOP switch on the operating panel
(EMERGENCY-STOP has to be linked with motor control)
The protective safety devices
§are installed to ensure the safety of the operating staff
§may not be modified, removed or bypassed by making modifi-
cations to the sensor system under any circumstances.
1.12 Behavior in the event of an emergency
In an emergency, please immediately press the red
EMERGENCY-STOP switch. Have authorized personnel remedy
the cause of the fault immediately.
SENSOR SYSTEM Ro 20 P
1.10 Safety measures at the installation location SAFETY
1/4 6.460 - 10/2002
Tabla de contenidos
Otros manuales de Accesorios de Foerster
