Fluidwell F Series Manual de usuario

F113-A

FLOWRATE INDICATOR / TOTALIZER

WITH HIGH / LOW FLOWRATE ALARMS

Signal input flowmeter: (0)4-20mA

Signal outputs: 4-20mA, alarm outputs ref. flowrate and pulse ref. total

Alarm outputs: maximum four flowrate alarms

Options: Intrinsically Safe, Modbus communication, external reset and

backlight

F-Series - Field mounted indicators for safe and hazardous areas.

More info: www.fluidwell.com/fseries.

FW_F113-A_v0601_01_EN

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SAFETY INSTRUCTIONS

Any responsibility is lapsed if the instructions and procedures as described in this manual are not

followed.

LIFE SUPPORT APPLICATIONS: The F113-A is not designed for use in life support appliances,

devices, or systems where malfunction of the product can reasonably be expected to result in a

personal injury. Customers using or selling these products for use in such applications do so at

their own risk and agree to fully indemnify the manufacturer and supplier for any damages resulting

from such improper use or sale.

Electro static discharge does inflict irreparable damage to electronics! Before installing or opening

the unit, the installer has to discharge himself by touching a well-grounded object.

This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility).

Do connect a proper grounding to the aluminum enclosure as indicated if the F113-A has been

supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-

enclosure and removable terminal-block may never be removed.

Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5 and

consult “Fluidwell F1..-..-XI - Documentation for Intrinsic Safety”.

DISPOSAL

At the end of its life this product should be disposed of according to local regulations regarding

waste electronic equipment. If a battery is present in this product it should be disposed of

separately. The separate collection and recycling of your waste equipment will help to conserve

natural resources and ensure that it is recycled in a manner that protects the environment.

SAFETY RULES AND PRECAUTIONARY MEASURES

The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

Modifications of the F113-A implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty period.

Installation, use, maintenance and servicing of this equipment must be carried out by authorized

technicians.

Check the mains voltage and information on the manufacturer's plate before installing the unit.

Check all connections, settings and technical specifications of the various peripheral devices

with the F113-A supplied.

Open the enclosure only if all leads are free of potential.

Never touch the electronic components (ESD sensitivity).

Never expose the system to heavier conditions than allowed according to the enclosure

classification (see manufacture's plate and chapter 4.2.).

If the operator detects errors or dangers, or disagrees with the safety precautions taken, then

inform the owner or principal responsible.

The local labor and safety laws and regulations must be adhered to..

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ABOUT THE OPERATION MANUAL

This operation manual is divided into two main sections:

The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for

users.

The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This operation manual describes the standard unit as well as most of the options available. For

additional information, please contact your supplier.

A hazardous situation may occur if the F113-A is not used for the purpose it was designed

for or is used incorrectly. Please carefully note the information in this operating manual

indicated by the pictograms:

A "warning" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the F113-A or connected instruments.

A "caution" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the F113-A or connected instruments.

A "note" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

Hardware version : 03.01.xx

Software version : 03.03.xx

Manual : FW_F113-A_v0601_01_EN

Information in this manual is subject to change without prior notice. The

manufacturer is not responsible for mistakes in this material or for incidental

damage caused as a direct or indirect result of the delivery, performance or

use of this material.

in any form or by any means without written permission of your supplier.

FW_F113-A_v0601_01_EN

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CONTENTS MANUAL

Safety instructions .............................................................................................................................. 2

Disposal.............................................................................................................................................. 2

Safety rules and precautionary measures..........................................................................................2

About the operation manual ............................................................................................................... 3

Contents manual................................................................................................................................. 3

1......................................................................................................................................... Introduction

............................................................................................................................................................6

1.1. System description of the F113-A ............................................................................ 6

2..........................................................................................................................................Operational

............................................................................................................................................................7

2.1. General ..................................................................................................................... 7

2.2. Control panel............................................................................................................. 7

2.3. Operator information and functions........................................................................... 7

3.......................................................................................................................................Configuration

............................................................................................................................................................9

3.1. Introduction ............................................................................................................... 9

3.2. Programming SETUP-level....................................................................................... 9

3.2.1. General ..................................................................................................................... 9

3.2.2. Overview functions SETUP level............................................................................11

3.2.3. Explanation OF SETUP-functions........................................................................... 12

1 - Total................................................................................................................................ 12

2 - Flowrate.......................................................................................................................... 12

3 - Alarm ..............................................................................................................................13

4 - Display............................................................................................................................ 13

5 - Power management........................................................................................................ 14

6 - Flowmeter....................................................................................................................... 14

7 - Analog output..................................................................................................................15

8 - Relay output.................................................................................................................... 16

9 - Communication (optional)...............................................................................................17

A - Others.............................................................................................................................17

4........................................................................................................................................... Installation

..........................................................................................................................................................18

4.1. General directions...................................................................................................18

4.2. Installation / surrounding conditions........................................................................ 18

4.3. Dimensions- Enclosure...........................................................................................19

4.4. Installing the hardware............................................................................................ 21

4.4.1. Introduction .............................................................................................................21

4.4.2. Voltage selection sensor supply ............................................................................. 22

4.4.3. Terminal connectors ............................................................................................... 23

5.............................................................................................................. Intrinsically safe applications

..........................................................................................................................................................30

5.1. General information and instructions......................................................................30

5.2. Terminal connectors Intrinsically Safe applications................................................31

5.3 Configuration Examples..........................................................................................33

5.4 Battery replacement instructions............................................................................. 35

6........................................................................................................................................Maintenance

..........................................................................................................................................................36

6.1. General directions...................................................................................................36

6.2. Repair...................................................................................................................... 36

Appendix A: ......................................................................................................Technical specification

..........................................................................................................................................................37

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Appendix B:................................................................................................................. Problem solving

...........................................................................................................................................................40

Appendix C:.................................................................................................. Communication variables

...........................................................................................................................................................40

Appendix D:..................................................................................................Declaration of Conformity

...........................................................................................................................................................43

Index of this manual..............................................................................................................................

...........................................................................................................................................................46

List of figures in this manual..............................................................................................................46

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1. INTRODUCTION

1.1. SYSTEM DESCRIPTION OF THE F113-A

Functions and features

The flowrate / totalizer model F113-A is a microprocessor driven instrument designed to display flowrate,

total and accumulated total as well as the monitoring of the flowrate for high / low values.

This product has been designed with a focus on:

ultra-low power consumption to allow long-life battery powered applications (type PB),

intrinsic safety for use in hazardous applications (type XI),

several mounting possibilities with GRP or aluminum enclosures for harsh industrial surroundings,

ability to process all types of flowmeter signals,

transmitting possibilities with analog / pulse / alarm and communication (option) outputs.

Flowmeter input

This manual describes the unit with an analog type input from the flowmeter "-A version". Other versions

are available to process pulses or 0-10V flowmeter signals. One flowmeter with a (0)4-20mA signal output

can be connected to the F113-A. To power the sensor, several options are available.

Standard outputs

Max. four configurable alarm outputs: flowrate alarm, high-, low-, high-high- or low-low-flowrate alarm.

Switched as long as the flowrate is too high or too low.

Max. four configurable pulse outputs: a scaled pulse mirroring a certain totalized quantity. Maximum

frequency 60Hz.

Configurable passive linear 4-20mA analog output with 10-bits resolution mirroring the actual

flowrate. Flowrate levels as well as the minimum and maximum signal output can be tuned.

Fig. 1: Typical application for the F113-A .

Configuration of the unit

The F113-A was designed to be implemented in many types of applications. For that reason, a SETUP-

level is available to configure your F113-A according to your specific requirements.

SETUP includes several important features, such as K-factors, measurement units, signal selection etc.

All setting are stored in EEPROM memory and will not be lost in the event of power failure or a drained

battery. To extend the battery-life time (option), please make use of the power-management functions as

described in chapter 3.2.3.

A backup of the total and accumulated total in EEPROM memory is made every minute.

Display information

The unit has a LCD with (optional) backlight to show the process information, status and alarm messages.

Options

The following options are available: isolated or active 4-20mA / 0-10V / 0-20mA analog output, full

Modbus communication RS232/485 (also battery powered), intrinsic safety, mechanical relay or active

outputs, power- and sensor-supply options, panel-mount, wall-mount and weather-proof enclosures,

flame proof enclosure.

Backlight

When a backlight is available, the brightness can be tuned as desired. For battery and loop powered

applications the backlight will not function.

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2. OPERATIONAL

2.1. GENERAL

The F113-A may only be operated by personnel who are authorized and trained by the operator of

the facility. All instructions in this manual are to be observed.

Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of

this manual.

This chapter describes the daily use of the F113-A . This instruction is meant for users / operators.

2.2. CONTROL PANEL

The following keys are available:

Fig. 2: Control Panel.

Functions of the keys

This key is used to program and save new values or settings.

It is also used to gain access to SETUP-level; please read chapter 3.

This key is used to SELECT accumulated total and flowrate alarm values.

The arrow-key is used to increase a value after PROG has been pressed

or to configure the unit; please read chapter 3.

Press this key twice to CLEAR the value for total.

The arrow-key is used to select a digit after PROG has been pressed or to

configure the unit; please read chapter 3.

2.3. OPERATOR INFORMATION AND FUNCTIONS

In general, the F113-A will always function at Operator level. The information displayed is

dependent upon the SETUP-settings. All pulses generated by the connected flowmeter are

measured by the F113-A in the background, whichever screen refresh rate setting is chosen. After

pressing a key, the display will be updated very quickly during a 30 second period, after which it will

slow-down again.

Fig. 3: Example of display information during process.

For the Operator, the following functions are available:

RUN

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Display flowrate / total or flowrate

This is the main display information of the F113-A. After selecting any other information, it will

always return to this main display automatically. Total is displayed on the upper-line of the

display and flowrate on the bottom line.It is possible to display flowrate only with the large

17mm digits; in this instance press the SELECT-key to read the total.

When "-------" is shown, then the flowrate value is too high to be displayed. The arrows 

indicate the flowrate trend.

Clear total

The value for total can be re-initialized. To do so, press CLEAR twice. After pressing CLEAR

once, the flashing text "PUSH CLEAR" is displayed. To avoid reset at this stage, press

another key than CLEAR or wait for 20 seconds.

Reset of total DOES NOT influence the accumulated total.

Display accumulated total

When the SELECT-key is pressed, total and accumulated total are displayed. The

accumulated total cannot be re-initialized. The value will count up to 99,999,999,999. The unit

and number of decimals are displayed according to the configuration settings for total.

Programming the flowrate alarm values

Note: This function might not be immediately accessible due to a configuration setting.

When the SELECT-key is pressed a few times, following flowrate alarm values are displayed:

low-low flowrate alarm (lolo): enter here 20 L/min for example,

low flowrate alarm (lo) : enter here 40 L/min for example,

high flowrate alarm (hi): enter here 200 L/min for example,

high-high flowrate alarm (hihi): enter here 250 L/min for example.

To change the alarm value, the following procedure must be executed:

1) Press PROG: the word "PROGRAM" will flash or a password will be requested,

2) Use to select the digits and to increase that value,

3) Confirm the new alarm value by pressing ENTER.

Fig. 4: Example of display information during programming minimum flowrate.

When data is altered but ENTER has not been pressed yet, then the alteration can still be

cancelled by waiting for 20 seconds or by pressing ENTER during three seconds: the former

value will be reinstated.

Flowrate alarm

When the actual flowrate is outside the allowed range, an alarm message will be displayed

indicating the type of alarm: "LO RATE", "HI RATE", "LO-LO RATE" or "HI-HI RATE".

The alarm is terminated automatically as soon as the flowrate is within its range again.

Low-battery alarm

During operation the battery voltage drops. When the battery voltage becomes too low, the

battery indicator comes on to show that the operation and indication become less reliable.

When the battery indicator is on, install a fresh and new battery (as soon as possible) to keep

a reliable operation and indication.

Fig. 5: Example of low-battery alarm.

Alarm

When "alarm" is displayed, please consult Appendix B: problem solving.

LOW BATTERY RUN

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3. CONFIGURATION

3.1. INTRODUCTION

This and the following chapters are exclusively meant for electricians and non-operators. In these,

an extensive description of all software settings and hardware connections are provided.

Mounting, electrical installation, start-up and maintenance of the instrument may only be carried out

by trained personnel authorized by the operator of the facility. Personnel must read and understand

this Operating Manual before carrying out its instructions.

The F113-A may only be operated by personnel who are authorized and trained by the operator of

the facility. All instructions in this manual are to be observed.

Ensure that the measuring system is correctly wired up according to the wiring diagrams. The

housing may only be opened by trained personnel.

Take careful notice of the " Safety rules, instructions and precautionary measures " in the front of

this manual.

3.2. PROGRAMMING SETUP-LEVEL

3.2.1. GENERAL

Configuration of the F113-A is done at SETUP-level. SETUP-level is reached by pressing the

PROG/ENTER key for 7 seconds; at which time, both arrows will be displayed. In order to return

to the operator level, PROG will have to be pressed for three seconds. Alternatively, if no keys are

pressed for 2 minutes, the unit will exit SETUP automatically.

SETUP can be reached at all times while the F113-A remains fully operational.

A Password may be required to enter SETUP.

Without this Password access to SETUP is denied.

To enter SETUP-level:

Press the PROG/ENTER key for 7 seconds.

Matrix structure SETUP-menu:

The menu is structured with a two

digit menu-number and selectable

items in the menu screens. The first

digit gives the sub menu (11) where

the second digit (11) gives the

menu-item.

The number is show at the lower

line before the menu-item name.

SCROLLING THROUGH SETUP-LEVEL

Selection of function-group and function:

SETUP is divided into several function groups and functions.

MAIN MENU

SUB-MENU

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Selection of function-group and function:

SETUP is divided into several function groups and functions.

Select a setup menu

with the CLEAR/key.

Select a menu item

with the SELECT/key.

To change or select a value:

Momentarily, press the PROG/ENTER key.

The program indicator start to flash.

Select or enter a value with the SELECT/key and/or

the CLEAR/key.

Press the PROG/ENTER key to confirm the value/selection.

To change a value, use to select the digits and to increase that value.

To select a setting, both and can be used.

During editing, if the entered value is too high or too low the increase signor decrease-signwill

come on.

When data is altered but ENTER is not pressed, then the alteration can still be cancelled by waiting

for 20 seconds or by pressing ENTER for three seconds: the PROG-procedure will be left

automatically and the original value is restored and applied.

Changes will only be applied after ENTER has been pressed!

To return to OPERATOR-level:

Press the PROG/ENTER key for 3 seconds.

In order to return to the operator level, PROG will have to be pressed for three seconds. Also, when

no keys are pressed for 2 minutes, SETUP will be left automatically.

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