Fluidwell C401 Manual de usuario

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FW-C401-M_v0105_01_EN.docx

C401

DISPENSER

Signal input flowmeter: RS485 Modbus master interface

Options: RS232 FTL Communication for Truck On Board Computer

RS232 Ticket Printer Communication (ASCII)

C-Series - Indicators and Controllers for custody transfer in hazardous areas.

More info: www.fluidwell.com/cseries.

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FW-C401-M_v0105_01_EN.docx

SAFETY INSTRUCTIONS

•Any responsibility is lapsed if the instructions and procedures as described in this manual

are not followed.

•LIFE SUPPORT APPLICATIONS: The C401 is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be

expected to result in a personal injury. Customers using or selling these products for use

in such applications do so at their own risk and agree to fully indemnify the manufacturer

and supplier for any damages resulting from such improper use or sale.

•Electro static discharge does inflict irreparable damage to electronics! Before installing or

opening the C401, the installer has to discharge himself by touching a well-grounded

object.

•The C401 must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

•Do connect a proper grounding to the housing as indicated if the C401 is used on a ship,

truck or other application with no physical earth.

DISPOSAL OF ELECTRONIC WASTE

•At the end of its life this product should be disposed of according to the (inter)national

regulations regarding waste electronic equipment. If a battery is installed in this product it

should be disposed of separately. The separate collection and recycling of your waste

equipment will help to conserve natural resources and ensure that it is recycled in a

manner that protects the environment.

SAFETY RULES AND PRECAUTIONARY MEASURES

•The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

•Modifications of the C401 implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty

period.

•Installation, use, maintenance and servicing of this equipment must be carried out by

authorized technicians.

•Check the mains supply voltage and information on the manufacturer's plate before

installing the C401.

•Check all connections, settings and technical specifications of the various peripheral

devices with the C401 supplied.

•Never open the enclosure in hazardous areas while connected to power supplying or

consuming devices other than the internal battery supply.

•Open the C401 only if all leads are free of potential.

•Never touch the electronic components (ESD sensitivity).

•Never expose the system to heavier conditions than allowed according to the enclosure

classification.

•If the operator detects errors or danger, or disagrees with the safety precautions taken,

then inform the owner or principal responsible.

•The local labor and safety laws and regulations must be adhered to.

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FW-C401-M_v0105_01_EN.docx

ABOUT THE OPERATION MANUAL

This operation manual is divided into two main sections:

•The daily use of the C401 is described in chapter 2 “Operational”. These instructions are meant

for users.

•The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This operation manual describes the standard C401 as well as most of the options available. For

additional information, please contact your supplier.

A hazardous situation may occur if the C401 is not used for the purpose it was designed for

or is used incorrectly. Please carefully note the information in this operating manual

indicated by the pictograms:

A "warning !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the C401 or connected instruments.

A "caution !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the C401 or connected instruments.

A "note !" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

Hardware version : CM110104 / CD110104

Software version : LR: 01.05.01 / NLR: 01.03.01

Manual : FW-C401-M_v0105_01_EN.docx

Information in this manual is subject to change without prior notice. The manufacturer is

not responsible for mistakes in this material or for incidental damage caused as a direct

or indirect result of the delivery, performance or use of this material.

or by any means without written permission of your supplier.

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FW-C401-M_v0105_01_EN.docx 
CONTENTS MANUAL 
SAFETY INSTRUCTIONS....................................................................................................................................2 
DISPOSAL OF ELECTRONIC WASTE................................................................................................................2 
SAFETY RULES AND PRECAUTIONARY MEASURES.....................................................................................2 
ABOUT THE OPERATION MANUAL...................................................................................................................3 
CONTENTS MANUAL..........................................................................................................................................4 
1INTRODUCTION.....................................................................................................................................5 
1.1 System description of the C401............................................................................................... 5 
2OPERATIONAL......................................................................................................................................6 
2.1 General information ................................................................................................................. 6 
2.2 Operator information and functions ......................................................................................... 6 
2.3 Control panel............................................................................................................................ 7 
2.4 Making deliveries ..................................................................................................................... 9 
2.5 Forced stop............................................................................................................................ 11 
2.6 Error information .................................................................................................................... 11 
2.7 Delivery record.......................................................................................................................13 
3CONFIGURATION AND INFORMATION.............................................................................................15 
3.1 General .................................................................................................................................. 15 
3.2 MENU- and SETUP-level....................................................................................................... 15 
3.3 MENU: Zeigen Logbuch......................................................................................................... 17 
3.4 MENU: Zertifikat ansehen (QR-code)....................................................................................18 
3.5 MENU: Zeigen Gerätinformationen .......................................................................................19 
3.6 MENU: Zeigen Coriolis-Informationen...................................................................................19 
3.7 MENU: Setup aufrufen........................................................................................................... 20 
3.8 Configuration with Configuration Tool.................................................................................... 23 
3.9 Ticket printing.........................................................................................................................24 
4INSTALLATION....................................................................................................................................26 
4.1 General directions..................................................................................................................26 
4.2 Installation / surrounding conditions ...................................................................................... 26 
4.3 Mechanical Installation........................................................................................................... 27 
4.4 Electrical Installation..............................................................................................................28 
4.5 Terminal Connectors.............................................................................................................. 29 
4.6 USB connection.....................................................................................................................30 
5CERTIFICATIONS................................................................................................................................31 
5.1 Hazardous Area Applications ................................................................................................ 31 
5.2 Custody Transfer Applications...............................................................................................31 
5.3 Label information ................................................................................................................... 35 
6MAINTENANCE....................................................................................................................................36 
6.1 General directions..................................................................................................................36 
6.2 Replacement of RTC backup battery..................................................................................... 36 
6.3 Changing or initializing an uninitialized clock ........................................................................37 
 TECHNICAL SPECIFICATION...............................................................................................38 
 PROBLEM SOLVING.............................................................................................................40 
 DECLARATION OF CONFORMITY.......................................................................................41 
INDEX OF THIS MANUAL..................................................................................................................................42 
LIST OF FIGURES .............................................................................................................................................43 
 

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1 INTRODUCTION

1.1 SYSTEM DESCRIPTION OF THE C401

Functions and features

The C401 Dispenser is designed to be mounted inside a cabinet on a trailer to perform deliveries of

Hydrogen or other gasses in combination with a Rheonik Coriolis flowmeter with RHE28 or similar

transmitter.

This product has been designed with a focus on:

•Good readings in full sunlight and darkness through a bright backlight.

•Ruggedness for harsh surrounding

•Usability: wide operational temperature, high ingress protection rating and international

certification.

•Aluminum enclosure with high quality industrial two component coating.

•High quality electronics to meet extreme applications.

Fig. 1: Overview of the C401 Dispenser

For the application “Truck dispensing of Hydrogen” (or other gasses), the C401 consists of a large

graphical LCD screen with backlight and six solid control keys. By default, the C401 will act at

Operator level. For more advanced users there is a Menu available from where several extended

functions are available. Also a Setup level to configure the C401 can be reached from the Menu.

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2 OPERATIONAL

2.1 GENERAL INFORMATION

This chapter describes the daily use of the C401. This instruction is meant for users / operators.

The display must show BEREIT in order to make valid custody transfer deliveries.

•The C401 may only be operated by personnel who are authorized and trained by the

owner of the installation. All instructions in this manual are to be observed.

•Take careful notice of the “Safety rules, instructions and precautionary measures”in the

front of this manual.

By default, the C401 shows delivery information based on mass. By enabling the volume

calculation functions, the unit can also be configured to show volume deliveries.

On the right side of the display, the selected measurement unit is shown together with

the Volumen or Masse flag for volume and mass indication. Anywhere at operator level,

pressing the ▲or ▼key causes the display to switch from volume to mass, and vice-versa.

2.2 OPERATOR INFORMATION AND FUNCTIONS

When the C401 Dispenser is at Operator level and ready to perform a new task, one of the following

delivery screens is shown, depending on the configuration of the volume calculation functions:

At the top of the screen a status bar is displayed. Below the status bar, the main part of the screen is

used to show the actual process values. These contain the totalized mass or volume for the current

delivery (Gelieferte Menge) and the actual mass or volume flow rate (Durchfluss).

On the right side of the display, the corresponding measurement units are displayed, together with

the Volumen or Masse flag for volume and mass indication. Anywhere at operator level, pressing

the ▲ or ▼ key will cause the display to switch from volume to mass, and vice-versa. After about 20

seconds the display will return to the default unit, as configured in the menu.

When the quantity is shown in units of volume, the temperature, pressure and density at reference

conditions are also indicated.

The status bar contains the following information:

•On the left side of the status bar, the current time and date are shown. This gives the operator

the possibility to verify the correct setting of time and date at any time. If enabled in the

configuration, the clock is automatically adjusted for summer time and winter time.

During a delivery, this indication will change to show the current duration (Dauer) of the delivery.

•On the right side of the status bar, either a text appears or status icons appear, to give

information about the C401.

The text indication includes:

oVerbunden: connected to the Flowmeter

oGetrennt: disconnected from the Flowmeter

The icons show:

oIcon : Indicates the connection to the Flowmeter. When blinking, the connection

is not available (Getrennt), when shown permanently the connection is good

(Verbunden).

oIcon : Indicates an (internal) error status is present.

oIcon : Indicates the unit is ‘unlocked’. When this icon is shown, the C401 is NOT

ready to start a new dispense action as it has been put into service mode.

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•In the middle of the status bar, the current process status is indicated.

Currently following statuses (indicated in German, English and French) are available:

German

English

French

Status description

BEREIT

READY

PRET

The C401 is ready to start a new dispense

action.

SERVICE

The C401 is NOT ready to start a new

dispense action as it has been put into service

mode. Consult chapter 5 on how to return to

operational mode.

ZEROING

The C401 has sent the Zeroing command to

the Flowmeter and is waiting for it to finish the

Zeroing process.

LIEFERN

RUNNING

LIVRER

The actual delivery process is started, the

quantity that passes through the Flowmeter is

recorded and added to the delivered quantity

(Gelieferte Menge).

BEENDEN

ENDING

FINIR

The dispense process is being stopped and

the C401 is waiting for the flow to reach 0

(zero).

KOMPLETT

COMPLETE

TERMINE

The delivery process is finished and the C401

shows a delivery summary.

Depending on the selected display language, the C401 will show its status either in German,

English or French as indicated in the previous table.

For the remainder of this manual, all references to the status will be shown in German.

When specific user interaction is required, an instruction for the operator will be shown at the bottom

of the screen. E.g. ‘Drücke CLEAR zum Fortfahren’.

2.3 CONTROL PANEL

The following keys are available:

Fig. 2: Control panel

The functions of the keys at operator level, depend on the actual status of the C401:

Functions of the keys in BEREIT status

The operator can perform the following actions:

START key

This key is used to start a new dispense operation.

00 key

This key is used to zero the Flowmeter without starting a new dispense operation.

Note that the zeroing process can take up to 2 minutes to complete.

PROG / ENTER key

This key is used to gain access to the Menu (press and hold the key for 3 seconds).

▲ or ▼key

These keys can be used to switch between Masse indication

and Volumen indication (if volume calculation functions are enabled).

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Functions of the keys in ZEROING status

The operator cannot perform any operation and has to wait until the zeroing process finishes.

The following action is available:

▲ or ▼key

These keys can be used to switch between Masse indication

and Volumen indication (if volume calculation functions are enabled).

Functions of the keys in LIEFERN status

The operator has the possibility to perform the following actions:

STOP / CLEAR key

This key is used to stop the current dispense operation.

▲or ▼key

These keys can be used to switch between Masse indication

and Volumen indication (if volume calculation functions are enabled).

Functions of the keys in BEENDEN status

The operator cannot perform any operation and has to wait until the ending process finishes.

However, if this process does not finish within 5 minutes, a forced stop can be given.

The following actions are available:

STOP / CLEAR key

This key is used to perform a forced stop by pressing it for at least 3 seconds in the

rare event that the flow rate does not return to zero (0).

This function only becomes available after a 5 minute waiting period and is indicated

on the display with a warning text.

▲or ▼key

These keys can be used to switch between Masse indication

and Volumen indication (if volume calculation functions are enabled).

Functions of the keys in KOMPLETT status

A summary of the delivery is shown and the operator has the possibility to perform the following

actions:

STOP / CLEAR key

This key is used to close the current dispense operation and return the C401

to BEREIT status..

▲or ▼key

These keys can be used to switch between Masse indication

and Volumen indication (if volume calculation functions are enabled).

Any error received from the Flowmeter during the delivery process is logged but not displayed to the

Operator. Instead, an alarm indication is given and error information can later on be reviewed in the

logbook.

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2.4 MAKING DELIVERIES

2.4.1 Powering up

After power-up, the C401 will show the BEREIT status on the screen, together with the delivered

quantity (initialised to 00000.000) and the current flow rate as given by the Flowmeter.

Depending on the configuration of the volume calculation functions, the display either starts

with Masse indication or Volumen indication.

2.4.2 Zeroing the flowmeter

After each power-up, the flowmeter needs to be initialised. This is automatically done by the C401

by sending the Zeroing command to the flowmeter every time a new delivery is started.

The Zeroing process is also started manually when the operator presses the 00 /◄key

in BEREIT status. The process usually takes about 90 seconds to complete and cannot be

interrupted, nor can the operator cannot perform any operation on the C401 during that time.

During the zeroing process, the ZEROING status is shown on the display. However, when

initiated by starting a new delivery, the first few seconds of the zeroing procedure will be used to

show a checker-field on the display to indicate that it is working correctly.

At the end of the Zeroing process, the flow rate will display zero (0). If the Zeroing process was

initiated by the start of a delivery, the C401 continues in LIEFERN status. When it was initiated

by the operator, the C401 will return to the BEREIT screen.

If the Zeroing operation was not successful (e.g. when the flowrate was not set to zero), an error will

be displayed.

The C401 waits for the flowmeter to finish the Zeroing process. If this fails, a 2 minute

timeout on the Zeroing process guarantees that the Zeroing process will always finish.

The time and date are normally configured by the installer and are internally updated

by a backup battery. In the rare event that the C401 starts up with an uninitialized

clock, this needs to be corrected before any delivery can be performed.

Please see paragraph 6.3: Changing or initializing an uninitialized clock on how to

correct this error.

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2.4.3 Delivery

When the C401 is in BEREIT status, a new delivery can be started by the operator by pressing

the START key. The date and time shown on the display will change to show the duration (Dauer) of

the delivery.

During the LIEFERN and KOMPLETT status, pressing the ▲or ▼ key causes the

display to switch between Masse indication and Volumen indication.

A delivery starts with the zeroing of the flowmeter (see previous paragraph).

When the initialisation is successful (flow rate should be zero), the delivery total is initialised, the

C401 enters the LIEFERN status and the operator can open the manual valve.

When the valve is opened, the delivery total starts incrementing and the actual flow rate is

continuously updated and shown on the display.

When the required amount is dispensed, the delivery is stopped by the operator by pressing the

STOP / CLEAR key. The C401 will now enter the BEENDEN status in which it waits for the flow rate

to drop down to zero (0). This is also the moment at which the operator must close the manual valve

within 5 minutes.

When the flow rate has reached zero (0), the C401 will enter the KOMPLETT status: the delivery

is completed and a delivery summary is shown indicating the delivered quantity, the duration of the

delivery and the unique delivery number (Lieferungsnummer).

When the operator presses the STOP / CLEAR key at this point, the C401 will return to

the BEREIT status.

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