Fluid Management HARBIL 5G Manual de usuario

HARBIL5GHighSpeedPaintMixer
with 8 -Minute Timer
EndUserGuide
Part
No:
24018
Rev
.J10.20


Your
customers have a vision,
you want to make it happen, and
Fluid Management can give you the answer.
Fluid Management is a global leader in dispensing
and mixing equipment used in the paint industry, as
well as, specialized equipment for the food and beverage,
chemical, health and beauty, and home improvement industries.
Located in the suburbs of Chicago, Illinois, Fluid Management is
a United States owned and operated company with historical roots
to the paint industry dating back to 1927. In 1996, IDEX Corporation
purchased Fluid Management giving the organization the financial
wherewithal and global footprint of a large organization while still maintaining
its deep values and history.
As industry leaders, Fluid Management provides trend-setting creativity in the
design, products, and services it offers. United with FMDirect, our nationwide
service team, we provide after-sales support around the clock—when you need
them. Being factory-direct employees, FMDirect technicians are experts on Fluid
Management equipment and understand customer needs from start to finish.
The combination of leading edge technology, excellent service and support, and
a company prepared for the future’s ever-changing business environment makes
Fluid Management an ideal partner to assist in providing solutions to your business
needs. Thank you for putting your trust in Fluid Management products and making
us part of your customer’s vision.

©2014 Fluid Management as published work all rights reserved.
Under the copyright laws, this material may not be copied, in whole or in part, without
the written consent of Fluid Management.
Your rights to the software are governed by the accompanying software license
agreement.
Use of Fluid Management trademarks, service marks, or logos for commercial purposes without
the prior written consent of Fluid Management may constitute trademark infringement and unfair
competition in violation of federal and state laws. Fluid Management, FMDirect, ColorPro,
DVX, Harbil, Blendorama, Accutinter, Duraflow, Fast & Fluid Management, GyroDispenser, Infina,
MicroTint,TintMaster, V1,and VR1are trademarks of Fluid Management, registered in the U.S.
and/or other countries.
Every effort has been made to ensure that the information in this guide is accurate.
Fluid Management is not responsible for printing or clerical errors.
Fluid Management
1023 Wheeling Road
Wheeling, Illinois 60090-5776 USA
800-462-2466
http://www.fluidman.com
Published in the United States.
Mention of third-party products is for informational purposes only and constitutes
neither an endorsement nor a recommendation. Fluid Management assumes no
responsibility with regard to the performance or use of these products.
2 | Harbil 5G Mixer
Fluid Management Customer Service 1.800.462.2466

Contents
Safety Information
4
Mixer Warning Labels
5
Safety Notice Information
Introduction
6 Product Descriptions
7 Equipment Maintenance Log
8 Spare Parts Order
Unpacking Directions
9 Inspect the Crate for Damage
9
Unpacking and Setup
Electrical Conditions
10 Grounding
10 Danger
Aligning and Leveling Mixer
11 Aligning the Struts
11 Leveling
12 Remove Shipping Inserts
Getting to Know Your Paint Mixer
13 General Locations
14 Control Panel
14 Revisable Door
Important Information
15 Warnings
15 Cautions
Basic Operation
16 Basic Operation Procedure
Operational Test
19 Operational Test Procedure
Maintenance Procedures
20 General Lubrication
21 Super-Struts Lubrication
Troubleshooting
22 Troubleshooting Tables
Servicing and Repair
26 General Information
26 Safety Procedure
Opening Mixer
27 Remove the Exterior Panels
FFlluuiidd MMaannaaggeemmeenntt CCuussttoommeerr SSeerrvviiccee 11..880000..446622..22446666
Removing Shake Frame
28 Removing Shake Frame Procedure
30 Remove the Counterweights
Testing Shake Motor
32 Testing Shake Motor Procedure
Changing Shake Motor
33 Changing Shake Motor Procedure
Changing the V-Belt
34 Changing the V-Belt Procedure
Removing Circuit Board
35 Removing Circuit Board Procedure
Installing Rubber Pads
36 Installing Rubber Pads Procedure
Replacing/Adjusting DC Motor
38 DC Clamping Motor Replacement/Adjustment
Adjusting Clamping Force
39 Clamping Force Adjustment Procedure
Reversing Door
42 Reversing Door Procedure
Replacing Super-Struts
44 Removing the External Panels
44 Removing the Super-Struts
47 Installing the Super-Struts
Replacing Crankshaft
50 Access the Crankshaft
50 Remove the Crankshaft
51 Install New Crankshaft
Reassembling Mixer
53 Reassembling Mixer Procedure
54 Test Procedure
Parts Section
55 Sheet and Metal Outer Frame
59 Control Box Assembly
61 Inner Frame
63 Shake Frame
65 Clamping Motor Assembly
69 Top Plate Assembly
70 Crankshaft Assembly
Warranty
76 Paint Equipment Limited Warranty
Harbil 5G Mixer | 3

Safety Information
Safety
Information
Mixer Warning Labels
You should become familiar with important warning labels which are affixed to the
mixer, as well as the symbols which appear throughout this manual. These warnings
have been included to help you safely perform your job.
Please read all warning labels that are on the mixer. Keep them clean so they are
easy to read. If the warning labels become damaged or unreadable, new labels can
be purchased from Fluid Management. See the parts list in the back of the manual
for ordering information.
Safety Notice Information
The two main safety notices used in this manual are Warning and Caution. Notices in
this manual will look like the example below.
Warning Notice
ELECTRICAL HAZARD
Do not operate the mixer with the door
open. Disconnect power before servicing.
WARNING
A Warning notice tells you about a hazard that could cause serious injury to you or
extensive damage to the mixer. This information is placed at the beginning of the
manual to emphasize the importance of safety to your well being.
When you see a Warning notice in this manual, read it carefully. Before continuing
with the operation of the mixer, take all necessary precautions to avoid potential
injury.
Caution Notice
CAUTION
ELECTRICAL HAZARD
All electrical components must be kept
dry. Never place containers of liquid on
or near the control box.
A Caution notice tells you about a danger that could cause injury to you or minor
damage to the mixer. When you see a Caution notice in this manual, read it carefully
and be sure you understand it before continuing.
4 | Harbil 5G Mixer
Fluid Management Customer Service 1.800.462.2466

Safety Information
Information Notice
Note:
If the cabinet vibrates, loosen the locking nuts on the right
front leveling foot and slightly adjust the length.
An Information notice gives details that will assist you in efficiently using the mixer.
When you see an Information notice in this manual, know that it is there to save you
time and energy.
Compliance Information
See the affixed labeling on the machine for safety and regulatory compliance
information. ETL Listed, conforms to UL STD 1450. Certified to CAN/CSA STD
C22.2 No.68 (120 V model only).
Fluid Management Customer Service 1.800.462.2466 Harbil 5G Mixer | 5

Introduction
Introduction The Harbil 5G High Speed Paint Mixer is a versatile, automatic mixer designed with
concern for safety, reliability and ease of use. Its features include:
• Heavy-duty, high-capacity components and adurable finish forlong
wear.
•Vibration-free mixing for blending and conditioning paint.
•Versatile mixing times from 30seconds to 8minutes
•Handles pint, quart, gallon, and 5-gallon containers.
Important safety features are:
• Automatic shut off if the door is opened during the shaking operation.
• Fully visible red STOP switch for emergency shut off.
Product Description
Specifications
Height
45.5” (115.6 cm)
Width
28” (71.0 cm)
Depth
28” (71.0 cm)
Weight
470 lb (213.2 kg)
Contain Capacity
Maximum height 17.5” (44.5 cm.)
Minimum height 0.5” (1.3 cm)
Diameter
13.5” (34.3 cm)
Typical Electrical Supply
See name plate for specific information.
120 V ± 10%, 60 Hz, 11.8 A
220 V ± 10%, 50 Hz, 6.0 A
6 | Harbil 5G Mixer Fluid Management Customer Service 1.800.462.2466

IntroductionIntroduction
EQUIPMENT MAINTENANCE LOG
RECORD MODEL NUMBER HERE:
RECORDSERI
t\L
NUMBERHERE:
SERVJCE
DESCRIPTION
&
PARTS REl'LACED
SERVICED
D
ATE
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Fluid Management Customer Service 1.800.462.2466 Harbil 5G Mixer | 7

Unpacking Directions
SPARE PARTS ORDER
Fluid Management Parts Order Form
Photocopy and use this form to
Mail or fax orders to:
Fluid Mangement A unit of IDEX Phone: 1(800) 462-2466
1023 Wheeling Road Fax: 1(847) 537-5530
Wheeling, IL 60090
Sold To: Ship
To:
________________________ ________________________
________________________ ________________________
________________________ ________________________
________________________ ________________________
PurchaseOrder
Number _____________________
Ship via: ________________________________ Collect ___________ Prepaid_______________
Taxable: Y_______ Tax Exempt: Y____________(Fax copy of exemption certificate)
Comments: _____________________________________________________
_____________________________________________________
______________________________ ____________
Signature Date
Harbil 5G Mixer | 8 Fluid Management Customer Service 1.800.462.2466
QllANIITY
PART
NUMBER
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UNIT
PRICE
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