FlowMotion 2001V Series Manual de usuario

2001V Series

Peristaltic Chemical Feed Pump

Installation and Operation Manual

2001V

Peristaltic Chemical Feed Pump

July 2020

Flomotion Systems, Inc.

3 N Main St, Middleport, NY 14105

Toll Free: (800)909-3569 (U S & Canada)

Tel: (716)691-3941

Fax: (716)691-1253

info@flomotionsystems com

www flomotionsystems com

TABLE OF CONTENTS

1 0 - System Overview 5

1.1 SAFETY...............................................................................................................................................................................................5

1.2 WARRANTY.........................................................................................................................................................................................5

1.3 RECEIVING..........................................................................................................................................................................................6

1.4 CUSTOMER MODIFICATION...................................................................................................................................................................6

1.5 INFORMATION FOR RETURNING PUMPS ................................................................................................................................................6

2 0 – 2001V Series Pump and Pumphead 7

2.1 TUBING, SPINDLE AND COVER INSTALLATION.......................................................................................................................................8

2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET.................................................................................................................

2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE................................................................................................................10

2.4 HOSE AND ROLLER INSTALLATION.....................................................................................................................................................10

2.5 TUBING & CONNECTIONS...................................................................................................................................................................16

3 0 – 2001V Series Gearbox 18

3.1 RUN-IN PERIOD.................................................................................................................................................................................18

3.2 MAINTENANCE..................................................................................................................................................................................18

3.3 2001V SERIES MOTOR / GEARBOX SPECIFICATIONS ..........................................................................................................................18

3.4 2001V SERIES POWER & MOTOR WIRING.........................................................................................................................................18

4 0 – 2001V Series Drive Controller 20

4.1 OPERATION AND WIRING...................................................................................................................................................................20

4.2 PROGRAMMING .................................................................................................................................................................................20

4.3 MANUAL SPEED / AUTO SPEED / RESTART TOGGLE SWITCH...............................................................................................................20

5 0 - 2001 Series Tubing Rupture Detector 21

5.1 ALARM CAUSES.................................................................................................................................................................................21

5.2 WHAT TO DO IN AN ALARM CONDITION...............................................................................................................................................21

5.3 RESETTING THE ALARM......................................................................................................................................................................21

5.4 RESUMING SERVICE...........................................................................................................................................................................21

5.5 INTERFACING.....................................................................................................................................................................................22

5.6 CALIBRATION....................................................................................................................................................................................22

1 0 - System Overview

The 2001V Chemical Feed Pump consists of a controller, motor, gearbox and peristaltic pump

1.1 Safety

In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained

personnel after they have read and understood this manual, and considered any hazard involved Any person

who is involved in the installation or maintenance of this equipment should be fully competent to carry out the

work

Maintenance and repair should be performed by qualified personnel only. Make sure that no

voltage is applied while work is being carried out on the pump or motor. The motor must be

secured against accidental start up.

1.2 Receiving

Inspect all cartons for damage, which may have occurred during shipping Carefully unpack equipment and

inspect thoroughly for damage or shortage Report any damage to carrier and/or shortages to supplier All

major components and connections should be examined for damage and tightness, with special attention given

to PC boards, plugs, knobs and switches

1.3 Customer Modification

Flomotion Systems, Inc , its sales representatives and distributors, welcome the opportunity to assist our

customers in applying our products Many customizing options are available to aid in this function Flomotion

Systems, Inc cannot assume responsibility for any modifications not authorized by its engineering department

1.4 Information for Returning Pum s

Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other

substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its

distributor A certificate included at the rear of these operating instructions, or signed statement, must be

attached to the outside of the shipping container This certificate is required even if the pump is unused If the

pump has been used, the fluids that have been in contact with the pump and the cleaning procedure must be

specified along with a statement that the equipment has been decontaminated

2 0 – 2001V Series Pump and Pumphead

The 2001 Series pumphead has two spring-loaded working rollers, which automatically compensate for minor

variations in tubing wall thickness, giving extended tube life

IMPORTANT: The 2001V Series is equi ed with a um cover for safety and rotection against

chemical s ills. The cover must be installed whenever the um is in use.

ROLLER ASSEMBLY

COLLET SCREW

4MM HEX WRENCH

7 NT M 60 IN OZ

2 1 Tubing, Spindle and Cover Installation

! IMPORTANT: Disconnect um controller from ower su ly BEFORE changing tubing!

Item No Qty Part No Description

1 1 n/a Pump Collet & Hose Assy

2 1 100329 Roller Assembly

3 1 100330 Cover

4 1 100324 Collet Screw

5 1 100305C Cover Gasket

6 4 100307C Cover Screw

7 1 n/a Tube

8 1 Varies with tubing selection* Tube Seal

9 1 Shaft Seal 10x28x7 Shaft Seal

*Tube Seal PN 100329 100330 100331 100332 100333 100334

Hose is shown bent forward out of the pump housing to illustrate the correct hose

and roller assembly position, prior to sliding the hose and spindle into the housing

and over the collet

2.2 Mounting Pum on Gearbox, Installation of Collet

Item No Qty Part No Description

1 1 NA Pump Housing with Tube Seal

2 1 100306 Collet

3 2 100330 Pump Mounting Screws

4 1 NA Tubing

2.3 Pum Mounting and Collet Installation Procedure

1 To install the pump housing on the gearbox, slide it over the central pilot on the gearbox adaptor plate

Next install and torque the mounting screws to 5 NT M (45 in oz)

2 Next install the collet on the gearbox shaft There is a slot in the collet that the flat drive tang on the

gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the

collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position

2.4 Hose and Roller Installation

! IMPORTANT: Disconnect um controller from ower su ly BEFORE changing tubing!

Make sure um suction and discharge lines are com letely drained and isolated.

Note that the hose seal size must match the selected tubing size.

Disassembly:

1. Remove four (4) 4mm pump cover screws

2. Loosen Tube Seal Clamp Screw with 5mm hex wrench

3. Remove 5mm collet screw

4. Remove the roller assembly

5. Remove worn pump tubing from pumphead

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