FLORA LJ3208P Manual de usuario

Flora Digital Printing System

Model LJ320P

~1~

Flora

LJ3208P USER GUIDE

2011-7-18

Shenzhen Runtianzhi Image Technology Co.,Ltd

www.floradigital.com.cn

Flora Digital Printing System

Model LJ320P

~2~

FLORA.....................................................................................................................................................................1

LJ3208P USER GUIDE.............................................................................................................................................1

FLORADIGITALPRINTINGSYSTEM............................................................................................................................................5

DISCLAIMER.........................................................................................................................................................................5

MANUALUSEGECONDITIONSANDLIMITATIONS.........................................................................................................................5

CONTENTSOFPACKAGE..........................................................................................................................................................6

PRINTERINTRODUCTION.........................................................................................................................................................6

TABLE1GENERALFEATURES...................................................................................................................................................6

TABLE2TECHNICALSPECIFICATION...........................................................................................................................................6

TABLE3FLORALJ3208PPRINTERMODELCODING....................................................................................................................7

ABOUTTHEMANUAL............................................................................................................................................................7

CHAPTER1SAFETYOPERATINGINSTRUCTIONS...........................................................................................................................8

1.1BriefIntroduction...............................................................................................................................................8

1.2SafetyInformation.............................................................................................................................................8

1.2.1SolventandInkProperties.........................................................................................................................................8

1.2.2DangerofFireandExplosion.....................................................................................................................................8

1.2.3Anti‐ultravioletRadiation...........................................................................................................................................8

1.2.4ProperVentilationandExhaustSystem.....................................................................................................................8

1.2.5InkandSolventspillage,apotentialriskofFireandexplosion..................................................................................8

1.2.6Highvoltagemayshockpeopleortriggerafire.........................................................................................................8

1.2.7Printingmediarollsarebulkyandveryheavy............................................................................................................9

1.3Fireproofing.......................................................................................................................................................9

1.4ExhaustSystem..................................................................................................................................................9

1.5HandlingPrecautions.........................................................................................................................................9

1.5.1PowerSupply.............................................................................................................................................................9

1.5.2Printer........................................................................................................................................................................9

1.6RegularInspectionandMaintenance................................................................................................................9

1.7Consumables......................................................................................................................................................9

CHAPTER2PREINSTALLREQUIREMENT....................................................................................................................................11

2.1GettingStarted.................................................................................................................................................11

2.2OperatingConditions.......................................................................................................................................11

2.2.1InstallationSpace.....................................................................................................................................................11

2.2.2EnvironmentConditions...........................................................................................................................................11

2.3ConfigurationofComputer..............................................................................................................................12

2.4PowerSpecification..........................................................................................................................................12

2.5SuggestInventoryList......................................................................................................................................12

2.6AvailableMediaTypes.....................................................................................................................................13

CHAPTER3EXTERNALVIEWS,PARTNAMESANDFUNCTIONS......................................................................................................14

3.1ComputerStation.............................................................................................................................................15

3.2MaintenanceStation........................................................................................................................................15

3.3Carriage&BeamAssembly..............................................................................................................................15

Flora Digital Printing System

Model LJ320P

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3.4InkSupplyCompartment.................................................................................................................................16

3.5ElectricalCompartment...................................................................................................................................16

3.6DryingSystem..................................................................................................................................................16

3.7Take‐upSystem&FeedingSystem...................................................................................................................17

3.8PowerControlPanel.........................................................................................................................................17

CHAPTER4WORKINGSYSTEMOFFLORALJ3208P...................................................................................................................18

4.1SystemBlockDiagram.....................................................................................................................................18

4.2PolarisPrintheadIntroduce.............................................................................................................................19

4.3PrintingControlSystem....................................................................................................................................20

4.3.1PrintingControlBoard(116‐0401‐132)....................................................................................................................20

4.3.2USBBoard(116‐0417‐011).......................................................................................................................................21

4.3.3ServoCard

（

116‐0385‐022

）

..................................................................................................................................22

4.3.4HPPBoard

（

116‐0396‐081

）

..................................................................................................................................23

4.3.5ConnectorBoard(116‐0402‐020).............................................................................................................................24

4.3.6RTZ‐16UVMediaBoard‐V1.3(116‐0030‐041)...........................................................................................................24

4.4MechanicalMovementSystem........................................................................................................................24

4.4.1X‐axisMovement(CarriageMotionSystem)............................................................................................................25

4.4.2Y‐axisMovement(MediaFeedingSystem)...............................................................................................................26

4.5InkSupply&NegativePressureSystem...........................................................................................................28

4.5.1InkSupplySystem....................................................................................................................................................28

4.5.2LackofInkWarningFunction...................................................................................................................................28

4.5.3PurgeandFlushindividually.....................................................................................................................................29

4.5.4NegativePressureSystem........................................................................................................................................29

4.5.5OverflowProtectionFunction..................................................................................................................................29

4.5.6Otherpartsintro......................................................................................................................................................30

4.6FlushingSystem...............................................................................................................................................31

4.7DryingSystem..................................................................................................................................................32

4.8Take‐upandfeedingSystem............................................................................................................................32

CHAPTER5INSTALLATIONMANUALOFFLORALJ3208P............................................................................................................34

5.1MachinePre‐installation..................................................................................................................................34

5.2InstallationofSoftware....................................................................................................................................34

5.3.1InstallPhotoPRINTServerFloraEdition6.1v2..........................................................................................................35

5.3.2InstallFloraDriver....................................................................................................................................................37

5.3.3InstallUSBDriver......................................................................................................................................................38

5.3.4Addsetup.................................................................................................................................................................39

5.3InstallPrintHeads............................................................................................................................................40

5.4InkandSolventPreparation.............................................................................................................................43

5.5HeadAlignment...............................................................................................................................................43

5.5.1TestPrintToolBar.....................................................................................................................................................43

5.5.2SetParameter&NozzleCheck.................................................................................................................................43

5.5.3PrintheadYAlignment.............................................................................................................................................44

5.5.4VerticalAlignment....................................................................................................................................................47

Flora Digital Printing System

Model LJ320P

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5.5.5InternalRightAlign...................................................................................................................................................47

5.5.6InternalLeftAlign.....................................................................................................................................................49

5.5.7RightAlign................................................................................................................................................................49

5.5.8XAlignment..............................................................................................................................................................51

5.5.9StepAlignment.........................................................................................................................................................52

CHAPTER6OPERATIONMANUALOFFLORALJ3208P...............................................................................................................54

6.1BriefIntroduction.............................................................................................................................................54

6.2Starting‐upActivities........................................................................................................................................54

6.3PrintheadJettingCheck..................................................................................................................................54

6.4OperationalApproachofPhotoPRINTServerFloraEdition6.1v2....................................................................54

6.4.1JobFolder.................................................................................................................................................................54

6.4.2LayoutTag................................................................................................................................................................55

6.4.3WorkFlowTag..........................................................................................................................................................56

6.4.4ColorManagementTag............................................................................................................................................56

6.4.5PrintOptionTag .......................................................................................................................................................57

6.5Shut‐offprocedure...........................................................................................................................................62

6.5.1Over‐nightprotection...............................................................................................................................................62

6.5.2Longtermprotection...............................................................................................................................................62

CHAPTER7SERVICEANDMAINTENANCEMANUALOFFLORALJ3208P........................................................................................63

7.1BriefIntroduction.............................................................................................................................................63

7.2Maintenanceofprintheads.............................................................................................................................63

7.2.1FlushingPrinthead...................................................................................................................................................63

7.2.2PrimePrinthead......................................................................................................................................................63

7.2.3ReplacingPrinthead................................................................................................................................................63

7.3MaintenanceofInkSupplyandVacuumLineSystem......................................................................................64

7.3.1ChangingDefectiveInkPumpandFilter..................................................................................................................64

7.4MaintenanceofPrinterMovingPart...............................................................................................................64

7.5AdjustTimingBeltTension...............................................................................................................................65

APPENDIXATROUBLESHOOTINGGUIDE................................................................................................................................67

APPENDIXBHOWTOSETNEGATIVEPRESSURESENSOR(CKD)DISPLAY........................................................................70

APPENDIXCGLOSSARY......................................................................................................................................................72

Flora Digital Printing System

Model LJ320P

~5~

Flora Digital Printing System

Flora Digital Printing System, reserves the right to make changes without prior notice to the specifications and

materials contained herein and shall not be responsible for any damages (including consequential) caused by

reliance on the materials presented, including but not limited to typographical, arithmetic, or listing errors.

This equipment has been tested and found to comply with the limits for a class Adigital device. Pursuant to part

15 of the FCC Rules, these limits are designed to provide reasonable protection against harmful interference

when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference, in which the user will be required to correct the

interference at his own expense.

This printer is a color inkjet printer that uses a Solvent ink, supports up to 3200mm of media width, and has one

built-in USB interfaces.

This manual, the LJ3208P User's Guide, describes the features of the printer, names of components,

information needed before use, and basic operations, such as how to turn the power ON and OFF, loading and

setting of the media and loading of ink.

The following items should be read before proceeding to Section 1;

−Contents of the package

−Safety precautions

−Handling precautions

−Notion

Notice: Read these items to use the printer safely and properly. Keep this manual in a place where you can

quickly access it any time.

Disclaimer

This is an alpha release of the User's Guide for Flora LJ3208P printer. We have made every effort to guarantee

the accuracy and integrity of the information in this manual. If you find some errors or omissions, please bring

them to our attention so we can check and correct them accordingly.

This manual can be used as a reference for operation and routine maintenance of the Flora LJ3208P printers.

It can’t be a replacement for the formal training provided by Shenzhen Runtianzhi Image Technology Co., Ltd,

regarding on how to operate the printers properly. Shenzhen Runtianzhi Image Technology Co., Ltd will not

take any responsibility for the consequences of misusing this manual and appendix.

Manual Usege Conditions and Limitations

The manual includes patent information, which belongs to Shenzhen Runtianzhi Image Technology Co., Ltd.,

the purpose of which is to help the authorized customers. Without the written permission from RTZ Company

and the public declaration, any content of this manual should not be used for other purposes.

The text and images are subject to change without prior notice. Any software mentioned in this manual is

provided by permission. Use or copy of these softwares must be according and to follow prior regulations. If the

information in this manual has changed, there will be no further notice unless it is specified.

Flora Digital Printing System

Model LJ320P

~6~

Contents of Package

The internal printer components, including the options, are installed on the main unit on delivery. The print

heads and extension table assembly are included on a separated box within the main crate.

If any parts are missing or damaged, please contact the shop or dealership where you have purchased the

product or the nearest service center.

Printer Introduction

The Flora LJ3208P printer is a wide format digital printer suitable for small up to medium size business use. It

uses a Solvent ink. It provides high productivity and is capable to replace traditional silkscreen printing. This

type of printer is widely used in the fields such as advertisement, packing, printing, interior decoration, flexible

packaging, etc.

Flora LJ3208P series printers use drop-on-demand and Piezo-electric technology. It can print colorful and wide

image by using the highest 1200x1200 dpi resolution. It can output any size of images with “tile” feature in the

software.

Table 1 General Features

Item

No Description Specification

1 Printing Method Drop-on-demand Piezo-electric

2 No. of colors 4 (CMYK)

3 Ink Solvent

4 Ink reservoir capacity (volume) 4 Li/color (refillable while printing is on progress)

5 Outdoor Durability 1 years for Flora Solvent ink

6 Media handling system Roll-to-Roll with vacuum

7 Drying system Dual Drying System

8 Media types Roll-to-roll including paper, vinyl, adhesive back

vinyl, fabrics, banners, PVC, etc

9 Maximum printing size 3.2 m width

10 Rip software PhotoPRINT V6.1 Flora edition (Windows 7)

11 Driver software Flora Driver

12 Color management ICC based color, density adjustment curves

13 File format Bitmaps, Tiffs, Jpeg, Postcripts3, Eps, Pdf, etc.

14 Work Flow Rip and Print

15 Warranty 1 year (please consult your local dealer for details)

Table 2 Technical Specification

Item No D e s c r i p t i o n Specification

1 Model Flora LJ3208P

2 Print Head Binary Drop-on-demand Piezo-electric

3 No. of print heads 8 (CMYK, 2 print heads/color)

4 No of colors 4 colors

5 Printing resolution option 300x200, 300x400, 300x600, 600x400,600x600,

600x800, 1200x1200 dpi

6 Printing quality option Standard, High and Ultra

Flora Digital Printing System

Model LJ320P

~7~

7 Printing Speed Draft Quality: 185 m

/hr

Standard Quality: 125 m2/hr

High Quality: 92 m2/hr

8 Media maximum width 3.3 m

9 PC minimum operating requirement. Intel Core 2 Duo, Q6600 @2.40GHz

3GB RAM, 250GB HDD, Windows 7 or XP

11 Operating environment 220VAC/50/60Hz/Single Phase, Distortion<

0.5% Heating:3000W, System:3500W

12 Room temperature 23~33 ºC

13 Humidity 40~70%

14 Dimensions 4.83.m x 1.37m x 1.38m

15 Weight 700 Kg

Table 3 Flora LJ3208P Printer Model Coding

Code Explanation

Flora Brand Name

LJ Light Jet

3208P 320: maximum width 320cm

8: 8 print heads

P: Polaris head

About The Manual

The manual provides the end user all the information related to the machine basic functions, software

installation, machine parameter calibration, maintenance and troubleshooting of Flora LJ3208P.

Flora Digital Printing System

Model LJ320P

~8~

Chapter 1 Safety Operating Instructions

1.1 Brief Introduction

This chapter introduces the important safety information. Please read and understand the safety

information carefully before operating the printer.

1.2 Safety Information

FLORA printer uses the following chemical substances

zAll kinds of printing media

zSolvent Ink

zCleaning liquid (Solvent Flush)

1.2.1 Solvent and Ink Properties

Solvent and Ink are flammable.

Eye contact with the ink and Solvent will break the cornea and weaken the eyesight.

Contact lens should not be worn when operating printer or when there is no proper

ventilation.

Wear safety glasses and gloves while flushing print heads, ink tube or moving the ink

bottles or containers.

Solvent and ink can be irritating to eyes, throat and skin. Inhaling the ink fumes would

result in swoon or other symptoms.

Solvent vapors are heavier than air and may flow and gather in low spot.

1.2.2 Danger of Fire and Explosion

Open flames, heat energy or spark around the printer can trigger fire and explosion.

No smoking, pilot lights, open flames, stoves, heaters or halogen lights should be

turned on within 5m distance from any edge of the printer.

No portable spark-producing equipment (static, electrical or Mechanical) within 5m

distance from any edge of the printer.

1.2.3 Anti-ultraviolet Radiation

Wear solvent protection glasses and gloves when operating the machine and avoid

being too closer to solvent lights.

When doing maintenance task or being close to the flatbed machine, solvent lights

must be shut off or close all solvent protection doors.

1.2.4 Proper Ventilation and Exhaust System

The vacuum exhaust system must be functioning before the printer operates.

Do not ignore this safety warning sign to avoid accumulation of flammable fumes in the

area.

1.2.5 Ink and Solvent spillage, a potential risk of Fire and explosion

Store ink and Solvent in proper cabinet for flammable liquid storage.

Keep ink and Solvent containers tightly closed at all times. If a container has sign of

damage/leakage, fix or replace it immediately.

Clean ink or Solvent spillages as soon as possible.

Only use dry powder, or carbon dioxide type of fire extinguishers.

1.2.6 High voltage may shock people or trigger a fire

If there’s no emergency power switch which can shut down all the power, do not

connect the printer to main-power supply.

When the machine’s power is on, do not open the back cover of machine, or avoid

touching electrical parts.

The printer or other equipments should be grounded, according to the local safety

This caution symbol represents danger. If this sign is ignored it

may lead to serious injury or damage to the printer.

Flora Digital Printing System

Model LJ320P

~9~

electrical connection regulation. The ground voltage should be less than 3 V.

Set the machine on smooth ceramic tile or cement ground

Use specified anti-static floor mat to minimize harmful static build-up.

1.2.7 Printing media rolls are bulky and very heavy

Wear hand and foot safety protection gear when loading, unloading and handling

media to avoid serious body injuries.

Use proper heavy duty handling equipment if available.

1.3 Fireproofing

Ink and Solvent should be clearly labeled and stored in a specific area for flammable liquid and

should be in accordance with local regulations of fireproof and safety standard. Ensure that the specified

fire extinguisher is always available near the storage area and should be cleared from any obstacle in

case of emergency.

1.4 Exhaust System

The printing area should be equipped with sufficient exhaust system. The exhaust should be installed

in such a way build up of fumes is minimized. Best location for the exhaust should be at lowest level, this

way the fumes build-up is minimized. Solvent fumes are heavier than air, so fumes build-up concentrates

on the lower level of the room.

1.5 Handling Precautions

1.5.1 Power Supply

Install the printer near an easily accessible electrical outlet.

Do not provide power to the printer through the same power line as for other noise

generating devices such as motors.

Use a power supply matched with the printer specification.

Connect the power cable directly to an electrical outlet. Do not plug several devices

into one electrical outlet.

1.5.2 Printer

Do not place anything on top of the printer.

Do not rest you elbows on the printer.

Open and close the top cover gently from the front of the printer with both hands.

Before connecting or disconnecting the interface connector, turn the printer OFF.

Do not clean the surface of the cover with benzene or paint thinner. The coating may

come off or deteriorate. Wipe the cover with a soft cloth, if the cover is very dirty, use a

cloth moistened with a neutral detergent.

Do not touch the ink jet head surface.

1.6 Regular Inspection and Maintenance

The following regular inspection and maintenance must be performed in terms of characteristics of

the solvent ink:

a) Clean the carriage unit and the flat table conveyor surface every day.

b) Make sure that the carriage covers are always replaced.

c) Perform ink supply circuit and print head cleaning when leaving the printer for a long

time (2 weeks or more with no power).

d) Perform head cleaning after leaving the printer idle for a long time.

e) Shut off the solvent lamp whenever the printer is not in use.

1.7 Consumables

zAlways use the recommended consumables (printing media, ink, ink filters). Failure to

follow this instruction may cause poor printing quality and breakdown.

zDo not use ink past the expiration date as this may cause a print head breakdown and poor

printing quality.

Flora Digital Printing System

Model LJ320P

~10~

zPut a used ink bottle into a plastic bag and dispose of it as an industrial waste. Observe

local regulations for disposal of waste ink bottles.

zAvoid spilling ink into your skin or clothes. Wash any ink off immediately with soapy water.

zCheck the waste ink container everyday so as not to permit waste ink to leak from you

printer.

zIf the waste ink container is being installed or removed, spread a stain preventing sheet so

as not to stain the floor with spilled ink.

zStore ink in a dark and cool place. Never store the ink in high temperatures or direct sunlight,

doing so may cause the ink to deteriorate.

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