FlexiForce Frequenz 400-100 Manual de usuario

Instruction Manual

Frequenz400-100 / Frequenz400-140

REV：03

 
 
Contents 
1General Safety Information........................................................................................- 2 -
2Product Description ...................................................................................................- 3 -
3Technical Data ...........................................................................................................- 3 -
4Drawing of appearance and dimension .....................................................................- 4 -
5Warnings – Symbols ..................................................................................................- 5 -
6Safety information of operation..................................................................................- 5 -
7Safety information for installation ..............................................................................- 6 -
8Proper Use.................................................................................................................- 7 -
9Scope of delivery .......................................................................................................- 7 -
Components introduction...........................................................................................- 8 -
Layout of control unit .................................................................................................- 9 -
Installation................................................................................................................- 10 -
1 Install the torque bracket .....................................................................................- 10 -
2 Install the feature key...........................................................................................- 10 -
3 Secure the door operator.....................................................................................- 11 - 
4 Install the emergency release cord......................................................................- 12 -
5 Check the emergency operation..........................................................................- 12 -
Wiring.......................................................................................................................- 13 -
1 Additional accessories wiring guideline ...............................................................- 14 -
2 230V single-phase operation...............................................................................- 19 -
Operator Programming ............................................................................................- 20 -
1 Set Password.......................................................................................................- 21 -
2 Load Settings.......................................................................................................- 22 -
3 Door Positions .....................................................................................................- 23 -
4 Safety Devices.....................................................................................................- 31 -
5 Operation Mode ...................................................................................................- 33 -
6 Inputs / Outputs ...................................................................................................- 34 -
7 Automatic Close...................................................................................................- 40 -
8 Service.................................................................................................................- 41 -
9 Expert Settings ....................................................................................................- 42 -
10 Motor settings ..................................................................................................- 44 -
Special Applications.................................................................................................- 45 -
1Two-Way-Traffic Function (full setup) ..................................................................- 45 -
2 Airlock Function (simple setup) ...........................................................................- 48 -
3 Airlock Function (full setup) .................................................................................- 49 -
4 Smoke Alarm System ..........................................................................................- 52 -
5 Connecting a Door-Lock with return channel ......................................................- 53 -
Connectors Pin Assignment ....................................................................................- 55 -
Error Code Table......................................................................................................- 56 - 
EC Declaration.........................................................................................................- 58 -

- 2 -

1 General Safety Information

⚫The door operator may only be used under the conditions described in these

instructions. Any other use will be considered improper usage and therefore

dangerous. The manufacturer is not liable for damage resulting from improper,

incorrect or inappropriate usage.

⚫Failure to observe the information contained in these instructions may lead to personal

or material damage. The instructions must be passed on to all future users and

operators of the door operator.

⚫Only use the door operator if no maintenance or adjustment measures are required to

do so. Disconnect the operator from the power supply for cleaning or maintenance.

⚫Only use the door operator if the entire area of movement is fully visible. During

operation, be aware of other people who may be within the operating range of the

product or who may enter this area. Do not drive or walk underneath the door while it

is moving.

⚫Do not use the door operator to lift up objects and/or people.

⚫Ensure that children are kept away from the area around the door.

⚫Children over the age of 8 and persons with reduced physical, sensory or mental

capabilities may operate the door operator when supervised or if they have been

instructed in the safe handling of the equipmentand are aware of the associated risks.

⚫Keep remote controls and/or other controls out of reach of children to prevent the

accidental activation of the door operator.

⚫Cleaning work on the door operator or the door or any maintenance measures may

only be performed by children when supervised.

Dispose the operator according to your local environmental regulations.

Electrical parts must not be disposed as domestic waste !

- 3 -

2 Product Description

The door operator has been developed for industrial doors.

The door operator can be equipped with the following additional safety devices, such as:

-Photocells，Light curtains，Safety edges

-Radar

-Loop detector

-Remote control，Push buttons，Pull switches

-Traffic light

The door operator is operated via the control unit.

You can choose different operating settings for the operator (e.g. automatic, semi-

automatic or hold to run).

3 Technical Data

Model

Frequenz 400-100

Frequenz 400-140

Rated Voltage/Frequency

400V 3-phase/ 50Hz

400V 3-phase / 50Hz

Rated input power in KW

0.8

1.1

Torque in Nm

100

140

Speed in RPM

Frequency converter

Diameter hollow shaft in mm

25.44mm

25.44/31.75mm

Max cycles per hour

35c/h

Emergency release

Chain hoist

Limit setting of door travel

Digital encoder

- 4 -

4 Drawing of appearance and dimension

Hyper lift-model

Frequenz 400-100

Frequenz 400-140

Door operator L*W*H(mm)

431*180*280

488*180*280

Control box L*W*H(mm)

420*122*162

Packing L*W*H(mm)

573*510*200

Door operator

Control box

- 5 -

5 Warnings – Symbols

Note: Technical information must be observed

Fig. 1 Number of a figure

Caution: Warns of a risk to a person / risk of injury

Warning: Warns of a risk to material / risk of damage

6 Safety information of operation

The door may only be operated if:

⚫Conformity in accordance with Machinery Directive 2006/42/EC was declared

following assembly.

⚫The door complies with the standards EN 12605, EN 12604 and DIN EN 13241-1.

⚫The door operator has been assembled in accordance with EN 12453, EN 12445 and

EN 12635.

⚫Any additionally installed safety equipment is functioning properly.

⚫There is an internally operated emergency release for garages that have no second

access.

⚫Any pass door set within the door is equipped with a safety device that prevents

switch-on while the door is open.

⚫The emergency release cannot be caught on any vehicle parts (e.g. roof structures).

⚫It is insured that the installation is conform with the national safety regulations.

Keep the instruction manual at a safe place!

- 6 -

7 Safety information for installation

Important:

The door must move easily and be functional and well-balanced in accordance with the

manufacturer's specifications.

It must be possible to open and close the door by hand easily.

Assembly must be carried out by trained and specialized personnel.

Electrical installation work must only be performed by authorized and specialized

personnel.

The suitability and bearing capacity of the supporting structure of the building in which the

door operator is to be installed must be checked and confirmed by expert personnel.

The door operator must be securely fastened at all the mounting points provided. The

mounting material must be chosen according to the material characteristics of the

supporting structure to ensure that a minimum tensile force of 900 N can be withstood.

If these requirements are not fulfilled, the door operator may fall down or the door may

move without control. This means there is a risk of personal injury or material damage.

When mounting the door operator, it must be secured by appropriate means against falling

until it is completely and safely attached.

Observe the relevant occupational health and safety regulations during the installation.

- 7 -

8 Proper Use

This door operator is suitable for use with balanced sectional doors and sectional

doors equipped with spring-break protection and/or safety catch.

The maximum dimensions given in the technical data must be complied with.

Before installing the door operator, any existing locking mechanisms for the door must be

disassembled or taken out of operation.

Use in an explosion-proof environment is not permitted.

Any other use above and beyond this is considered as improper use.

All the below activities performed without the expresswritten approval of the manufacturer:

⚫Expansions or modifications

⚫Use of non-original replacement parts

⚫Performance of repairs by persons or operators that have not been authorized by the

manufacturer may result in the loss of the warranty.

No liability can be accepted for damages that result from the following causes:

⚫Technical defects on the door to be operated and structural deformations occurring

during operation

⚫Improper maintenance of the door

⚫Failure to observe the operating instructions

9 Scope of delivery

Door operator with emergency release (chain)

Control unit with main switch

Torque bracket

Assembly fasteners

External power cable with plug

Signal cable

Internal power cable

- 8 -

10 Components introduction

Motor

Emergency release (Chain)

Gear box

Emergency release deactivate cord

Emergency release activate cord

LCD display

“UP” button

“STOP” button

“DOWN” button

Main switch

Power plug

- 9 -

11 Layout of control unit

Frequenz 400V

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