Flexball 4500 WRC Manual de usuario

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2/39 4500 WRC - Wireless Remote Control

No part of this manual may be reproduced in any way without written authorization from FLEXBALL. This manual is subject to change with

no further notice. Every possible care has been taken in compiling and verifying the contents of this manual; however, FLEXBALL

declines any responsibility deriving from using the manual or from any errors or omissions in the information contained herein.

Furthermore, FLEXBALL cannot be held responsible for damages or problems deriving from using non-original accessories or spare

parts. The same applies to any person or company involved in the realization of this manual.

FLEXBALL S.r.l. via San Luigi 13/A 10043 Orbassano (TO)

Tel +39 011 90389 00

4500 WRC - Wireless Remote Control 3/39

CONTENTS JUNE 2018

1. THE WRC SYSTEM .......................................................................................................................................... 5

2. SYMBOLS AND CONVENTIONS USED IN THIS MANUAL ....................................................................... 7

3. RISK ANALYSIS ................................................................................................................................................ 8

4. PILOT’S INSTRUCTIONS, HOW TO USE THE WIRELESS REMOTE CONTROL .................................. 9

1.1. QUICK GUIDE FOR THE USE OF THE RADIO REMOTE CONTROL .......................................................................... 9

1.2. RULES TO BE RESPECTED FOR SAFETY ........................................................................................................... 10

1.3. IGNITION OF ENGINES ................................................................................................................................... 10

1.4. POWER SUPPLY AND START-UP THE RADIO REMOTE CONTROL INITIAL CONDITIONS ......................................... 10

1.5. STOP FUNCTION .......................................................................................................................................... 11

1.6. TURNING OFF THE REMOTE CONTROL ........................................................................................................... 11

1.7. AUTO POWER-OFF (TIME-OUT) ..................................................................................................................... 11

1.8. TRANSMITTER INDICATOR LEDS ................................................................................................................... 11

5. THE WIRELESS REMOTE CONTROL (WRC) ............................................................................................ 13

5.1. DESCRIPTION OF THE TRANSMITTER COMMANDS ........................................................................................... 14

5.2. DESCRIPTION OF THE TRANSMITTER LED LIGHTS .......................................................................................... 14

6. THE RECEIVING STATION .......................................................................................................................... 15

6.1. RECEIVING UNIT DIMENSIONS AND DRILLING DIAGRAM .................................................................................. 16

6.2. CONNECTING THE RECEIVER ......................................................................................................................... 16

6.3. SIGNALS OUTGOING THE RECEIVER ............................................................................................................... 17

7. CONFIGURATION OF THE CANBUS NETWORK .................................................................................... 18

7.1. INSTALLATION WITH 2 MECHANICAL ACTUATORS – SOLUTION A ...................................................................... 18

7.2. INSTALLATION WITH 2 MECHANICAL ACTUATORS – SOLUTION B ...................................................................... 19

7.3. INSTALLATION WITH 2 MECHANICAL ACTUATORS – SOLUTION C ..................................................................... 20

7.4. INSTALLATION WITH 1 ACTUATOR – SOLUTION D ............................................................................................ 21

7.5. INSTALLATION WITH 1 ACTUATOR – SOLUTION E ............................................................................................ 22

8. ELECTRICAL INSTALLATION .................................................................................................................... 23

8.1. GENERAL GUIDELINES .................................................................................................................................. 23

8.2. WIRING FROM THE BATTERY TO THE ACTUATOR (INPUT CABLES) .................................................................... 24

8.2.1. Electrical installation of systems with 1 engine, 1 actuator and 1 ignition key ........................................... 24

8.2.2. Electrical installation of systems with 2 engines, 1 actuator and 2 ignition keys ........................................ 25

8.2.3. Electrical installation systems with 1 engine, 1 actuator and 2 ignition keys. ............................................ 26

8.2.4. Electrical installation of systems with 2 engines, 2 actuators and 2 ignition keys ...................................... 27

8.2.5. Electrical installation of systems with 2 engines, 2 actuators and 2+2 ignition keys ................................. 28

8.2.6. Dimensional criteria of the power supply cables......................................................................................... 29

9. THE RADIO FREQUENCY TRANSMISSION ............................................................................................. 30

9.1. INITIAL CONDITIONS FOR THE FREQUENCY CHANGE ....................................................................................... 31

9.2. FREQUENCY CHANGE PROCEDURE ................................................................................................................ 31

9.3. AVAILABLE FREQUENCIES (2,4 GHZ RADIO MODULE) .................................................................................... 32

10. BATTERY ....................................................................................................................................................... 33

10.1. TRANSMITTING UNIT POWER SUPPLY ............................................................................................................. 33

10.2. BATTERY STATUS OF CHARGE ........................................................................................................................ 33

10.3. CHANGING AND CHARGING THE BATTERY ...................................................................................................... 33

10.4. PREVENTIVE MAINTENANCE .......................................................................................................................... 33

10.5. ROUTINE MAINTENANCE TO BE CARRIED OUT BY THE OPERATOR .................................................................... 34

10.6. MAINTENANCE AND INTERNAL CHECKS .......................................................................................................... 34

11. TROUBLESHOOTING .................................................................................................................................. 35

11.1. PASSIVE EMERGENCY ................................................................................................................................... 36

11.2. TECHNICAL ASSISTANCE ............................................................................................................................... 36

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12. TECHNICAL SPECIFICATIONS ................................................................................................................ 37

12.1. RADIO TRANSMISSION SPECIFICATION: CE, FCC, IC, ARIB RADIO MODULE (2,4 GHZ).................................. 37

12.2. TRANSMITTER ............................................................................................................................................... 37

12.3. RECEIVER .................................................................................................................................................... 37

12.4. CB37LION BATTERY CHARGER .................................................................................................................... 38

13. WRC SPARE PART LIST .............................................................................................................................. 39

14. DISPOSAL ...................................................................................................................................................... 39

4500 WRC - Wireless Remote Control 5/39

1. The WRC system

The installation of the 4500 WRC radio remote control doesn‘t modify in no way the existing control station

functionality and layout. It offers you the further possibility to maneuver the boat moving freely, from bow to

stern, increasing your field of vision if compared to the usual stationary control

station.

The 4500 WRC allows you to easily perform delicate operations, such as

mooring, maneuvering along the quay during refueling, or anchoring.

Through a simple hand-held transmitter, you can control the boat yourself, by

evaluating the available spaces in the best possible way.

The enclosure made of shock-resistant plastic material withstands the most

severe conditions of use, maintaining over time complete reliability and

functionality.

Equipped with removable and rechargeable hermetic battery, the 4500 WRC

remote control guarantees its operation even in harsh environmental conditions.

The radio remote control has a 32bit identification code, which makes an

absolutely safe communication between transmitter and receiver, preventing

commands coming from other TXs with different identification code. In the

presence of interference, bad reception or interruption of the radio signal, the

receiver automatically sets itself to a stop state, which involves the opening of

the STOP circuit (§9.2.7.3 EN 60204-32).

The radio remote control is designed and built in compliance with European Directives and European

Standards and it is suitable for creating a wireless control station which satisfies the highest levels of safety.

6/39 4500 WRC - Wireless Remote Control

The 4500 WIRELESS REMOTE CONTROL kit is composed by:

 1 Transmitter

 1 Receiver,

 2 Li-ion rechargeable battery packs

 1 Power supply for the battery charger

 1 Fast battery charger

 Wirings

 Wrist strap

 User manual

4500 WRC - Wireless Remote Control 7/39

2. Symbols and conventions used in this manual

Warning: This symbol indicates instructions to be strictly followed for the correct functioning of

the radio remote control.

Danger: This symbol indicates important information aiming to prevent dangerous situations

when using the radio remote control.

Note: This symbol indicates useful suggestions for the proper use of the radio remote control.

Class II equipment

To identify equipment meeting the safety requirements

specified for Class II equipment according to IEC 60536

Dangerous voltage

To indicate hazards arising from dangerous voltages.

Direct current

To indicate on the rating plate that the equipment is

suitable for direct current; to identify relevant terminals

Alternating current

To indicate on the rating plate that the equipment is

suitable for alternating current; to identify relevant

terminals

Don’t use high

pressure water

To indicate not to clean using high-pressure water jets

In house use

To indicate Indoor use only

8/39 4500 WRC - Wireless Remote Control

3. Risk analysis

READ THE INSTRUCTIONS CAREFULLY BEFORE INSTALLING THE RADIO REMOTE

CONTROL! FAILURE TO APPLY ANY OF THE PROCEDURES DESCRIBED IN THIS MANUAL

MAY LEAD TO INJURIES TO PERSONS OR DAMAGES TO PROPERTY.

NO PART OF THE RADIO REMOTE CONTROL SHOULD BE USED AS A SPARE PART FOR

OTHER RADIO REMOTE CONTROLS.

Follow the local laws on safety and workplace accident prevention. All the regulations on using radio

remote controls MUST BE OBSERVED AT ALL TIMES.

Flexball assumes no responsibility for the unlawful use of the radio remote control.

It is necessary to evaluate the risks in order to establish the safety and health safeguard requisites

concerning the use of the radio remote control. A risk analysis must be carried out when deciding

whether an application can be radio controlled or not.It should be carried out by qualified personnel

(the installer), who assumes all the relevant responsibilities.

Flexball assumes no responsibility for failure to carry out a proper risk analysis.

An eventual loss of communication between the transmitter and the receiver, caused by

disturbances or electromagnetic interferences, shall automatically block the radio command (§

9.2.7.3 EN 60204-32), thus implying a restart of the machine. The casual shutdown should be

foreseen in the risk analysis.

4500 WRC - Wireless Remote Control 9/39

4. Pilot’s instructions, how to use the Wireless Remote Control

1.1. Quick guide for the use of the radio remote control

1) Check always that the levers are in the neutral position

2) Check if the receiver is powered with the green POWER LED, the red LEDs STOP A and STOP B are

lit up

3) Insert a charged battery into the battery compartment

4) Check that the STOP button is not pressed

5) Press and release the START button

6) The green led TX flashes slowly until the transmitter catch the receiver

7) Once established the communication with the receiver, the green led TX start flashing

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8) Press and release again the START button , the green led TX lights steadily and then you

can send commands to the receiver

9) To enable the motor control on the radio remote control push and release the CMD button,

the red LEDs CMD lit up and you can activate the propeller, the motors and anchor

commands

10) By pressing the STOP button the receiver stops and all the remote commands are

disabled

11) Once you have depressed the STOP button, if you want to activate again the radio remote control,

repeat the operations from point 4 to point 8

For a correct use of the radio control, it is necessary to comply with some rules, essential for safety at work,

described below.

1.2. Rules to be respected for safety

The use of the radio remote control is allowed to competent operators, who are fully aware of the

operation of the same and equipped with a nautical license.

Use the transmitter only on board the boat. Maneuvers are forbidden from the dock because the

abandonment of the boat is a crime that can be prosecuted by law.

Keep the radio control out of reach of children.

During periods of inactivity, the 4500 WRC must be switched off and the battery must be removed

from the transmitter, to prevent its use by unauthorized persons.

1.3. Ignition of engines

Check Always that the levers are in the neutral position

 Turn on the boat's engines and execute the call command in the

event of multiple control locations

 Power up the receiver and wait for 2 seconds until the receiver

performs the safety check tests. If the test was successful, the

red LEDs "Stop A, Stop B" and the green LED “Power” remain lit

fixed.

1.4. Power supply and start-up the radio remote control Initial conditions

 receiver unit switched off and powered

 Insert a charged battery into the transmitter

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