Flexa CWT GALAXY Manual de usuario

USE AND MAINTENANCE MANUAL

GALAXY

HOT ROLLER LAMINATOR FOR HIGH

QUALITY PRODUCTION

MODEL : CWT GALAXY

YEAR OF CONSTRUCTION : 2019

MANUAL CODE : 756100330_EN

REVISION : 0

DATE : 07/03/2019

Translated from original language

Read carefully before use

Contents 1

1Generalinformation:scopeofthismanual 1

1.1Intendedaudience 1

1.2Professionalsinvolved 2

1.3Manualuseandstorage 3

1.4Howtoconsultthemanual 4

1.4.1Descriptionofthesymbols/pictogramsinthemanual 4

1.4.2Descriptionsofthesymbolsusedinthemaintenancechapter 5

1.5Manufactureridentification 5

1.6Ownershipofinformation 5

1.7Markingdate 6

1.8Directivesandreferencestandards 7

1.9Declarationofconformity 8

1.10Warranty 9

1.11Assistance 9

2Machinepresentation 11

2.1Machineparts 11

2.1.1Self-lockingspindleshaft 11

2.2Operatingprinciple 13

2.3Intendedandimproperuse 14

2.4Technicaldata 15

2.5Overallmachinedimensionsandweight 16

3Safety 17

3.1Generalwarnings 17

3.2Machinesafetydevices 19

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

3.2.1Arrangementoffixedprotectivecasingandsafetyphotocells 20

3.2.2Arrangementofemergencystopdevicesandthemainelectricalswitch 21

3.2.3Safetylabels 22

3.3Operatorworkstations 23

3.4Personalprotectiveequipment 24

3.5Residualrisks 25

4Transportationandhandling 27

4.1Generalwarnings 27

4.2Liftingandtransportingthemachine-packagedcomponents 28

4.2.1Overallpackagingdimensionsandweight 28

4.2.2Liftingthemachinewithpackaging 28

5Installationinstructions 29

5.1Environmentalconditionsandpreparationforinstallation 29

5.2Checksbeforeinstallation 29

5.3Unpacking 30

5.3.1Removingthemachinefromthepalletwithaforklift 31

5.3.2Removingthemachinefromthepalletusingslides 32

5.3.3Disposingofpackaging 33

5.4Handling 33

5.5Positioning 34

5.6Connections 35

5.6.1Electricalconnections 35

5.7Checksbeforeputtingintoservice 36

6Control,adjustmentandsignallingdevices 37

6.1Positioning/Layoutofthecontroldevices 37

6.2Mainswitch 38

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

6.3Controlpanel 38

6.4Footpedalcontrol 41

6.5Emergencybuttons 41

6.6Materialtensionadjustmentknobs 42

6.7Adjustmenthand-wheel(liftsandlowerstheupperroller) 42

7Use 43

7.1Puttingintoservice 43

7.2Startingprocessing 43

7.3Cyclepause 43

7.4Emergencystop 44

7.5Restartafteranemergencystop 44

7.6Re-startafterablack-out 44

7.7Shut-down 44

7.8Machineinsafeconditionsforvariousoperations 45

7.8.1Safelyrestartingthemachine 45

7.9Safetyresetprocedure 45

7.10Quickrollerheatingprocedure 46

7.11“Soft”rollerheatingprocedure 46

7.12Footpedalcontrolactivationprocedure 48

7.13Rollerbackwardsmovementactivationprocedure 48

7.14Rollercoolingprocedure 49

7.15Materialcentringprocedure 50

7.16Workingpressureadjustmentprocedure 51

7.17Materialtensionadjustmentprocedure 53

7.18Materialloadingprocedure 54

7.18.1Procedureforapplyingself-adhesivefilmwithoutprotectiveliner(double-sidedadhesive,applicationtape) 54

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

7.18.2Procedureforapplyingself-adhesivefilmwithprotectiveliner(colouredfilms,plasticcoatings) 55

7.18.3Procedureformountingplasticcoatedimagesonthepanel 56

7.19Spindleshaftreplacementprocedure 57

7.20Cuttingunitadjustmentandbladereplacementprocedure 59

7.21Pathdiagramsofthematerialandthefinishedproduct 60

7.21.1Spindleshaftdefinitions 60

7.21.2Coldprotectivefilmlaminationonsheets 61

7.21.3Coldprotectivefilmlaminationonpanels 62

7.21.4Double-sidedadhesivelaminationonsheets 63

7.21.5Double-sidedadhesivelaminationonpanels 64

7.21.6Coldprotectivefilmanddouble-sidedadhesivelaminationonsheets 65

7.21.7Mountingofimageonpanelalreadymadeadhesive 66

7.21.8Mountingadhesiveimagesonpanels 67

7.21.9Hotfilmlaminationonsheetsandrewindingthefinishedproduct 68

7.21.10Double-sidedadhesivelaminationonsheetsandrewindingthefinishedproduct 69

8Maintenance 71

8.1Generalwarnings 71

8.2Descriptionsofthesymbolsusedinthemaintenancechapter 72

8.3Routinemaintenance 72

8.3.1Routinemaintenancesummarytable 72

8.3.2Casingremovalprocedure 73

8.3.3Photocellreplacement/adjustment 74

8.3.4Generalcleaning 75

8.3.5Lubricatingtheupperrubberrollerliftingscrew 76

8.3.6Chainlubrication 77

8.4Specialmaintenance 78

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

8.5Oilsandlubricants 78

9Troubleshooting 79

10Dismantlinganddisposal 81

11Attachments 83

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

1Generalinformation:scopeofthismanual

Thismanualisprovidedasanaidandaguideduringthemachineworkphases.Itcontainsinformationregardinguse,

maintenanceandtroubleshooting,providingindicationsforthemostsuitableconductforcorrectuseandcorrectoperationof

themachineasrequiredbytheManufacturer.

Thismanualisanessentialsafetyrequirementandmustaccompanythemachinethroughoutitslifecycle.Itisessentialto

preserveandmakethismanualavailabletoallpersonsinvolvedinuseandmaintenanceofthemachine.



1.1Intendedaudience

Themanualinquestionisaddressedtoqualified,adequatelytrainedpersonnelforoperationofthemachinedescribedinthis

manual.

Themanualinquestionisaddressedtotheoperatorresponsibleforoperationofthemachineandtothetechniciansauthorised

forinstallationandmaintenance.



Thisdocumentand/oritspartscannotbereproducedortransmittedtothirdpartieswithoutpriorauthorisationfrom

FLEXAS.r.l.

Warning

ThecompanyFLEXAS.r.l.isnotresponsibleforanydamagetopersonsorpropertyresultingfromimproperusenot

indicatedinthismanualandincontrasttotheinformationspecifiedinthetechnicalcharacteristicstablerelatedto

eachmodel.

Warning

Operatorsmustnotperforminterventionsreservedformaintenancepersonnelorspecialisedtechnicians.The

manufacturerisnotliablefordamagesresultingfromfailuretocomplywiththiswarning.

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 1

1.2Professionalsinvolved

Belowisadescriptionoftheprofessionalswhocanworkonthemachine,dependingonthetypeofactivitiestobecarriedout.

Operator

Mechanicalmaintenancetechnician

Electricalmaintenancetechnician

Manufacturer’sTechnician

Qualified personnel able to operate the machine, carry out loading and unloading of the product to be

machined/processed,carryoutadjustment,cleaning,start-upoperationsorrestoreprocessingfollowingan

emergencystop.Theoperatorisnotauthorisedtoperformmaintenance.

Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofallmechanicaloperations

regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Itisnotauthorisedtoperform

operationsonelectricalsystemsinthepresenceofvoltage.

Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofalltheelectricaloperations

regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Isabletoworkinthepresence

ofvoltageonelectricalcabinetsandjunctionboxes.

Qualifiedtechnicianprovidedbythemanufacturertocarryoutcomplexnatureoperationsinparticularsituationsorin

anycaseaccordingtowhathasbeenagreeduponwiththeuser.

GALAXY

USE AND MAINTENANCE MANUAL EN

MANUAL CODE: 756100330_EN

REVISION: 0

DATE: 07/03/2019 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 2

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