Flash FTB-324-2 Manual de usuario

Flash Technology, 332 Nichol Mill Lane, Franklin, TN 37067

(615) 261-2000

FTB 324-2, FTB 324-2LT

Medium Intensity Obstruction Lighting System

Reference Manual

Part Number 7913242

SERIAL NUMBER

ii Revision 8 – 2-12-2010 FTB 324-2

Front Matter

Abstract

This manual contains information and instructions for installing, operating and maintaining

the FTB 324-2 Medium Intensity Obstruction Lighting System.

express written permission from Flash Technology and/or its licenser.

Trademark Acknowledgements

Flash Technology® is a registered trademark name.

ElectroFlash™, Flash Tech™, Flash Technology™, FTCA™, Flash™ and the Flash

Technology Logo are all trademarks of Flash Technology.

All trademarks and product names mentioned are properties of their respective companies,

and are recognized and acknowledged as such by Flash Technology.

Applicable Specifications

This equipment meets or exceeds requirements for an FAA Type L-864 and L-865.

Disclaimer

While every effort has been made to ensure that the information in this manual is complete,

accurate and up-to-date, Flash Technology assumes no liability for damages resulting from

any errors or omissions in this manual, or from the use of the information contained herein.

Flash Technology reserves the right to revise this manual without obligation to notify any

person or organization of the revision.

In no event will Flash Technology be liable for direct, indirect, special, incidental, or

consequential damages arising out of the use of or the inability to use this manual.

Warranty

Flash Technology warrants all components, under normal operating conditions, for 2 years.

Parts Replacement

The use of parts or components, in this equipment, not manufactured or supplied by Flash

Technology voids the warranty and invalidates the third party testing laboratory certification

which ensures compliance with FAA Advisory Circulars 150/5345-43F, 150/5345-51 and

150/4345-53C. The certification is valid as long as the system is maintained in accordance

with FAA guidelines (FR doc. 04-13718 filed 6-16-04).

FTB 324-2 Revision 8 – 2-12-2010 iii

Personnel Hazard Warning

Dangerous Voltages

Dangerous line voltages reside in certain locations in this equipment. Also, this equipment

may generate dangerous voltages. Although FTCA has incorporated every practical safety

precaution, exercise extreme caution at all times when you expose circuits and components,

and when you operate, maintain, or service this equipment.

Avoid Touching Live Circuits

Avoid touching any component or any part of the circuitry while the equipment is operating.

Do not change components or make adjustments inside the equipment with power on.

Dangerous Voltages Can Persist with Power Disconnected

Under certain conditions, dangerous voltages can be present because capacitors can retain

charges even after the power has been disconnected.

Protect yourself — always turn off the input (primary) power and wait for one minute for

storage capacitors to drain their charge. Then, check between the red and blue wires on the

flashhead terminal block with a voltmeter for any residual charge before touching any circuit

element or component.

Do Not Depend on Interlocks

Never depend on interlocks alone to remove unsafe voltages. Always check circuits with a

voltmeter. Under no circumstances remove or alter any safety interlock switch.

iv Revision 8 – 2-12-2010 FTB 324-2

Table of Contents

FTB 324-2, FTB 324-2LT .........................................................................................................i

Front Matter..............................................................................................................................ii

Abstract.................................................................................................................................ii

Copyright ..............................................................................................................................ii

Trademark Acknowledgements............................................................................................ii

Applicable Specifications .....................................................................................................ii

Disclaimer.............................................................................................................................ii

Warranty ...............................................................................................................................ii

Parts Replacement.................................................................................................................ii

Personnel Hazard Warning......................................................................................................iii

Dangerous Voltages.............................................................................................................iii

Avoid Touching Live Circuits.............................................................................................iii

Dangerous Voltages Can Persist with Power Disconnected................................................iii

Do Not Depend on Interlocks..............................................................................................iii

Table of Contents.....................................................................................................................iv

List of Figures..........................................................................................................................vi

List of Tables ...........................................................................................................................vi

Section 1 – Introduction and Operation.................................................................................... 1

System................................................................................................................................... 1

Specifications........................................................................................................................ 1

Physical............................................................................................................................. 1

Performance Characteristics ............................................................................................. 1

Operation............................................................................................................................... 1

Alarm Contacts ..................................................................................................................... 3

Photocell ............................................................................................................................... 3

PCB1 Timing and Trigger Board.......................................................................................... 4

Board Configuration ......................................................................................................... 5

Options Switch.................................................................................................................. 5

RS-232 .............................................................................................................................. 7

RES PEC Jumper.............................................................................................................. 7

Trigger Voltage................................................................................................................. 7

Communication LEDs ...................................................................................................... 7

Status LEDs ...................................................................................................................... 8

RS-485 Setup.................................................................................................................... 8

Internal Red Jumper.......................................................................................................... 8

Optional Modem Card .......................................................................................................... 8

Section 2 - Mounting, and Installation...................................................................................... 9

Unpacking............................................................................................................................. 9

Tools ..................................................................................................................................... 9

Access................................................................................................................................... 9

WARNING....................................................................................................................... 9

Power Converter ................................................................................................................... 9

Flashhead .............................................................................................................................. 9

Mounting............................................................................................................................... 9

Power Converter ............................................................................................................... 9

FTB 324-2 Revision 8 – 2-12-2010 v

Flashhead .......................................................................................................................... 9

Photocell ......................................................................................................................... 10

Installation........................................................................................................................... 10

Power Converter Wiring................................................................................................. 10

Flashhead Wiring............................................................................................................ 11

Photocell Wiring............................................................................................................. 11

Installation Checklist ...................................................................................................... 11

Section 3 - Maintenance and Troubleshooting ....................................................................... 23

Safety .................................................................................................................................. 23

Preventive Maintenance...................................................................................................... 23

Storage ................................................................................................................................ 23

Diagnostic Testing.............................................................................................................. 23

Sync Signal Evaluation................................................................................................... 23

RFI Problems.................................................................................................................. 24

Component Testing............................................................................................................. 24

Power Converter ............................................................................................................. 25

Flashhead ........................................................................................................................ 25

Photocell Testing ............................................................................................................ 26

Component Removal and Replacement.............................................................................. 26

Power Converter Components........................................................................................ 26

Flashhead Components................................................................................................... 28

Operational Checkout ......................................................................................................... 29

Manual Override: Fixed Intensities ................................................................................ 31

PCB1 Indicator Lamps.................................................................................................... 31

Standard System.............................................................................................................. 31

Troubleshooting.................................................................................................................. 32

Master Unit ..................................................................................................................... 32

Slave Unit........................................................................................................................ 32

Section 4 – Recommended Spare & Replaceable Parts.......................................................... 37

Customer Service................................................................................................................ 37

Ordering Parts..................................................................................................................... 37

Power Converter Parts ........................................................................................................ 37

Flashhead Parts ................................................................................................................... 37

Photocell Parts .................................................................................................................... 37

RETURN MATERIAL AUTHORIZATION (RMA) POLICY............................................. 42

vi Revision 8 – 2-12-2010 FTB 324-2

List of Figures

Figure 1-1 – TB1 Alarm Contacts ............................................................................................ 3

Figure 1-2 – 2903800 Board Configuration.............................................................................. 4

Figure 2-1 – Power Converter Mounting and Outline............................................................ 14

Figure 2-2 – Flashhead Mounting and Outline....................................................................... 15

Figure 2-3 – Photocell Mounting and Outline........................................................................ 16

Figure 2-4 – Typical System Installation................................................................................ 17

Figure 2-5 – Typical Multiple System Installation................................................................. 18

Figure 2-6 – PC 324 Power Converter Internal Wiring (110-120V)...................................... 19

Figure 2-7 – PC 324 Power Converter Internal Wiring (208-240V)...................................... 20

Figure 2-8 – Recommended Alarm Wiring............................................................................ 21

Figure 2-9 – FH 324 Internal Wiring...................................................................................... 22

Figure 4-1 – Power Converter Component Locations............................................................ 39

Figure 4-2 – Flashhead Component Layout............................................................................ 41

List of Tables

Table 1-1 – Model Configurations............................................................................................ 2

Table 1-2 – Alarm Contacts...................................................................................................... 3

Table 1-3 – Options Switch ...................................................................................................... 5

Table 1-4 – RS 485 Address..................................................................................................... 5

Table 1-5 – Marker Switch Setup............................................................................................. 6

Table 1-6 – Status LEDs........................................................................................................... 8

Table 3-1 – Transformer Test Voltages.................................................................................. 25

Table 3-2 – Function Indicators.............................................................................................. 30

Table 3-3 – Unit Troubleshooting Guide................................................................................ 34

Table 3-3 – Unit Troubleshooting Guide Continued.............................................................. 35

Table 3-4 – System Troubleshooting Guide........................................................................... 36

Table 4-1 – Power Converter Major Replaceable Parts.......................................................... 38

Table 4-2 – Flashhead Major Replaceable Parts..................................................................... 40

Table 4-3 – Retrofit Kits and Safety Support Tool................................................................. 40

FTB 324-2 Revision 8 – 2-12-2010 1

Section 1 – Introduction

and Operation

System

Each single FTB 324-2 System consists of

an FH 324-3 Flashhead, a PC 324-2 Power

Converter, a PEC 510 Photocell, and a

connecting cable from the power converter

to the flashhead.

The power converter supplies the

controlling circuitry to convert main AC

power to the required voltages for internal

operation and the discharge energy for the

flashhead. It also controls the flash rate.

The photocell senses changes in lighting

conditions from day to night and from

night to day thus signaling the power

converter to change its operation

appropriately. Also, a manual intensity

switch can override the photocell if

required.

NOTE

The Flashhead supplied with an FTB

324-2 System is an FH 324-3. If an older

flashhead is used, please call Flash

Technology for upgrades. See Table 4-3

for Retrofit Kits and Safety Support Tool.

Specifications

Physical

PC 324-2 (H x W x D, Weight)

14.00 x 16.75 x 8.44 in., 51 lbs.

355.6 x 425.5 x 214.4 mm, 23 kg.

FH 324-3 (H x Diameter, Weight)

29.5 x 18.25 in., 28 lbs.

749 x 463 mm, 12.7 kg.

PEC 510 Photocell (H x W x Depth)

3.06 x 2.58 x 1.02 in.

77.7 x 65.5 x 2.59 mm

Aerodynamic Wind Area

Flashhead 2.59 ft2, 0.241 m2

Power Converter 1.63 ft2, 0.15 m2

Environmental

Complies with FAA specifications in

AC 150/5345-43.

Performance Characteristics

Application - L-865 and L-864

Flash Intensity (nominal):

Day (White) 20,000 ± 25% ECD

Night (Red) 2,000 ± 25% ECD

White Backup 2,000 ± 25% ECD

Beam Spread Horizontal: 360º

Vertical: 5º

Flash Rate

Day (White) 40 flashes per min.

Night (Red) 20 flashes per min.

White backup 40 flashes per min.

Electrical (PC 324-2)

AC Voltage 120 or 240V, 60 Hz

110 or 230V, 50 Hz

208-240V 50 Hz

Volt-Amperes 250 peak

Day (White) 130W

Night (Red) 145W

White Backup 55W

Operation

The PC 324 Power Converter operates an

FH 324. It monitors flashhead operation

and signals an alarm if a failure occurs.

The flashhead begins to operate as soon as

power is applied. A photocell controls

intensity for the system.

In daylight, lights flash white at a rate of

40 flashes per minute (FPM) at an

intensity of 20,000 candelas. At night the

light flashes red at a rate of 20 FPM at an

intensity of 2,000 candelas.

Obstructions over 350 feet above ground

level require several interconnected PC

324 power converters (typically three)

operating the corresponding number of

flashheads. A master/slave control line

(two-wire) at terminals TB1-4 and TB1-5

at the front panel interconnects the units.

A sync pulse on the line flashes all the

lights in unison and at the same rate.

2 Revision 8 – 2-12-2010 FTB 324-2

Table 1-1 – Model Configurations

Models Lights Operation

324-2E, 324-2LT

L-865 White (40 FPM)

L-864 Red (20 FPM)

L-810 Incandescent Markers

White During Daylight

Red During Night

324-2L, 324-2EL, 324-2LTL L-865 White (40 FPM)

L-864 Red (20 FPM)

L-810 Standard LED Markers

White During Daylight

Red During Night

324-2M, 324-2EM, 324-2LTM L-865 White (40 FPM)

L-864 Red (20 FPM)

L-810 6.8W LED Markers

White During Daylight

Red During Night

Note:

1. The “E” option shown above denotes the addition of the optional modem card for remote

diagnostics and monitoring.

2. The 324-2LT operates in the same manner as the 342-2 but several common features are

not available.

•The relay outputs are limited to Red Alarm, White Alarm and Marker Alarm.

Photocell failure is also monitored and will trigger either the Red or White Alarm

depending on mode.

•Eagle monitoring is not available. This includes the RS-232 used for Tech Eagle, the

RS-485 used to interface to the FTM-5000 or FTW-172, and the modem expansion

port.

•To upgrade the system to provide the additional relay contacts or to take advantage of

Eagle diagnostics, please contact Flash Technology to purchase a 2903800 timing and

trigger board.

FTB 324-2 Revision 8 – 2-12-2010 3

Alarm Contacts

TB1

BLK

WHT

PHOTOCELL

5INTERCONNECT

MASTER/SLAVE

WHT

BLK

NIGHT

AUTO

DAY

INTENSITY SELECT OUTPUT ALARM CONTACTS

CONTACTS SHOWN IN

NORMAL OPERATING STATE

(NO ALARMS OR ERRORS)

ALARM

WHITE

COM

PEC ERROR

NIGHT MODE

DAY MODE

COMMON

COM RED

ALARM

DAY

NIGHT

INTENSITY

ERROR

Figure 1-1 – TB1 Alarm Contacts

NOTE: 324LT systems do not have relay contacts TB1-12, TB1-13, TB1-15 or TB1-16.

Table 1-2 – Alarm Contacts

Contact Indication

White Alarm Combination of Day Intensity and Photocell Errors.

Red Alarm Combination of Night Intensity and Photocell Errors.

Day Intensity Error Incorrect day intensity.

Night Intensity Error Incorrect night intensity.

Photocell Error Photocell alarm. The PEC failed to transition within 19 hours.

Day Mode Day mode operation.

Night Mode Night mode operation.

Note: 324LT systems do not have intensity error or mode contacts.

Photocell

The photocell changes resistance as ambient light changes from day to night or from night to

day. The Timing and Trigger Board (PCB1) in the master power converter then converts the

changes into the necessary circuit operation to flash the lights at the appropriate intensity for

day or night operation.

4 Revision 8 – 2-12-2010 FTB 324-2

PCB1 Timing and Trigger Board

PCB1 controls and monitors the operation of the PC 324. Status indicators and setup options

are shown below.

Figure 1-2 – 2903800 Board Configuration

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